Automatic precision turning About us A&B Torneria Automatica - - PowerPoint PPT Presentation
Automatic precision turning About us A&B Torneria Automatica - - PowerPoint PPT Presentation
Automatic precision turning About us A&B Torneria Automatica Srl A&B Torneria Automatica was founded in 1997 by Alfredo Casati, Beppe Putelli and a Via Campagna, 28 fjnancing partner. In just 4 years, the company 25030 Berlingo, BS -
A&B Torneria Automatica Srl
Via Campagna, 28 25030 Berlingo, BS - Italy Tel +39 030 7759889 Fax +39 030 7759887 E-mail: commerciale@aebtorneria.it Area: 7000 m²
T&R Technology & Renewal Sp. z o.o.
- Al. XX-lecia 21 A
96-515 Teresin k/ Sochaczewa - Polonia Tel +48 46 861 32 03 Fax +48 46 864 40 16 E-mail: info@ tandrtechnology.pl Area: 2500 m² A&B Torneria Automatica was founded in 1997 by Alfredo Casati, Beppe Putelli and a fjnancing partner. In just 4 years, the company has successfully established itself on the national market as producer of brass precision mechanical components. In 2007, A&B added to its fmeet of machinery by acquiring the fjrst numerical control lathe, ensuring increased fmexibility in the processing
- f difgerent materials, for small series and for
components of greater importance in terms
- f production. The following year (2008), Luca
and Marco Taiariol became new partners of the company (currently part of DLM Holding Srl). In 2011, in order to increase production capacity for materials made of alloys other than brass, A&B Torneria Automatica set up an important partnership with T&R Technology and Renewal. This partnership has enabled, among other things, the management of the production of more complex components, such as assembled parts and products involving secondary processing. In 2015, as part of an internationalisation
- bjective, T&R Technology was purchased by
A&B Torneria.
About us
A&B GROUP
CIVIL AND INDUSTRIAL CONSTRUCTION ELECTRONICS SPECIALIST WHITE METHODS OF TRANSPORT SPECIALIST A&B Torneria Automatica produces custom- built components and products for this sectors:
◊ Civil and industrial construction
Water & Heating, Plumbing, Hydraulics, Electrical, Pneumatics, Lighting
◊ White
White goods, household appliances
◊ Methods of transport
Cars, heavy vehicles, agricultural machinery, ships, boats, trains, aeronautics
◊ Electronics
Telephone, digital satellite TV, hardware, cameras, e-cigarettes, domotics
◊ Specialist
Tools, hardware, gardening, carpentry
◊ Medical
Dentistry, orthopaedics, surgery, medical gas
Business areas
◊ Technical support in the planning phase to develop new products and any necessary modifjcations of existing products. ◊ Turning using a new and refurbished pool of machinery, consisting of multiple-mandrel automatic lathes with integrated numerical control tools. ◊ Quality control from beginning to end of manufacturing in a state-of-the- art laboratory with
- ptical
machines, profjlometer and sensors. ◊ Surface grinding to complete the turning process improving the surface appearance and roughness of the product. ◊ Standard washing process is done with modifjed alcohol. Customised programmes can be set for components with a more complex shape. A protective product can be used for components produced using materials subject to oxidation. ◊ Standard packaging is carried out by an automatic line. Manual packaging and placed method can be used for the fragile components or on customer’s demand.
Technology
PACKAGING WASHING
QUALITY CONTROL
TURNING TECHNICAL SUPPORT SURFACE GRINDING
◊ Ferrous materials
- Non alloy structural
- Automatic
- For case hardening
- Carbon
- Carbon for hardening
- Alloys
- For superior tempering
- For bearings
- Stainless
- Non alloys
- For chrome plating
◊ Non ferrous materials
- Brass
- Standard and corrosion-proof alloys
- Lead-free alloys
- Aluminium
- 2000 series – Avional
- 6000 series – Anticorodal
- 7000 series - Ergal
Materials
A new and refurbished pool of machinery, consisting predominantly of multiple-mandrel automatic lathes with integrated numerical control tools for the most sophisticated production processes. Automatic loading of raw material and oil lubrication allow us to achieve maximum
- perational effjciency.
Turning
GILDEMEISTER SPEED 20-11 Ø 3-25 mm, QUANTITY: 3 GWM ITALIA IMX25 CNC Ø 5-35 mm, QUANTITY: 5 STAR SR32J II Ø 6-32 mm, QUANTITY: 1 GWM TECH S32-6AC Ø 12-32 mm, QUANTITY: 2 MIYANO BNJ 51-SY2 Ø 30-51 mm, QUANTITY: 1 INDEX MS 25 Ø 16-35 mm, QUANTITY: 39
GWM TECH S40-8AC SCHUTTE SF 67 Ø 12-72 mm, QUANTITY: 4
GWM TECH G20-6AC Ø 5-22 mm, QUANTITY: 12 SCHUTTE SE16/25 Ø 8-30 mm, QUANTITY: 19
ZEISS CNC MACHINE MITUTOYO PROFILE PROJECTOR VICI CNC CONTOUR MACHINE PGS CNC CONTOUR MACHINE FISHER COULOSCOPE MAHR ROUGHNESS MITUTOYO OPTICAL CNC MACHINE
With the aim of ensuring that clients are supplied with products which comply with legal standards and efgectively meet their production requirements, we guarantee meticulous quality control throughout the production process. ◊ Receiving raw materials random checks on dimensions of materials supplied and batch creation for traceability throughout. ◊ In-line checks checkpoints throughout the production area: Vici Vision for measuring external profjle, calibration, altimeters and intermediate testing linked via web. The standard cycle includes checks every two hours on all dimensions, while for difgerent requirements we can carry out statistical analysis through Xbar-R charts and customised checking cycles. ◊ Laboratory testing mitutoyo optical machines and Zeiss probe and profjlometer to complement the in-line checks. Digital and manual magnifjcation and Zeiss surface indicators for surface testing. Monitoring of production is carried out with the aid of QDAS software, and we guarantee all our clients a PPM level equal to 2,000. ◊ 100% controls checkpoints for the visual selection and removal of excess material.7 ◊ Checks on reception of externally-processed items to ensure functionality following any external processing. ◊ Random checks random checks on the chemical composition of the material, using external laboratories.
Quality
The standard washing process using modifjed alcohol is facilitated by automatic loading of the mesh crates and indication of the wash cycle according to the quality plan. For components with a more complex shape, customised programmes can be set, including the use of
- ultrasound. For components produced using
materials subject to oxidation, a protective product can be automatically selected and used. Standard packaging is carried out by an automatic line which builds the cardboard boxes and fjlls them with the items before weighing them to ensure they do not exceed legal limits for manual lifting, then labels them and stacks them on europallets. Manual packaging difgers from this method in that is is supervised by an operator in order to protect the items’ fjnish; the placed method is also possible, where the operator places the items in suitable blister packs to prevent damage during transit.
Washing and packaging
The Group ofgers additional processes and services with the aim of complete and personalized satisfaction of clients’ requirements.
GALVANISED PROTECTIVE COATING:
- Nickel
- Chrome
- Zinc
- Anodising
- Copper
- Satinising
- Pickling
HEAT TREATMENTS:
- Normalising
- Annealing
- Tempering
- Hardening
SURFACE TREATMENTS:
- Polishing
- Brushing
- Grinding
- Tumbling
- Diamond dressing
- Lapping
OTHER SERVICES:
- Mechanical processes
- Selection
- Assembly
Services
A&B Torneria Automatica Srl Via Campagna, 28 25030 Berlingo, Brescia - Italy Tel +39 030 7759889 Fax +39 030 7759887 E-mail: commerciale@aebtorneria.it www.aebtorneria.com T&R Technology & Renewal Sp. z o.o.
- Al. XX-lecia 21 A96-515 Teresin k/
Sochaczewa - Polonia Tel +48 46 861 32 03 Fax +48 46 864 40 16 E-mail: info@tandrtechnology.pl