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AURANGABAD ELECTRICALS LTD
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www.aurangabadelectricals.co.in
ABOUT BAGLA GROUP
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AURANGABAD ELECTRICALS LTD www.aurangabadelectricals.co.in 1 ABOUT - - PowerPoint PPT Presentation
AURANGABAD ELECTRICALS LTD www.aurangabadelectricals.co.in 1 ABOUT - - PowerPoint PPT Presentation
AURANGABAD ELECTRICALS LTD www.aurangabadelectricals.co.in 1 ABOUT BAGLA GROUP 2 INTRODUCTION Bagla Group was established in 1986. It is one of the leading auto component manufacturing companies in India It has 13 manufacturing
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Manufacturing facilities / Capabilities:
- Die Designing & Manufacturing
- High Pressure & Gravity Die Casting
- Machining and Surface Treatments
- Sub-Assembly
- Steel Fabrication and Electro Plating
- High Tensile Fasteners
- Automotive electrical parts such as Ignition coil,
Magneto, Starter Motor, Sensor , Flasher , Relay etc Driven by 1500 qualified personnel Joint Ventures:
- With Officine Meccaniche Rezzatesi (OMR), Italy for
HPDC
- With Fontana, Italy for High Tensile Steel Fasteners
- With Chengzhou Changzheng, China for Free Frost
Evaporator
Subsidiary:
- AE Deutschland GmbH, Germany: Machining of
Aluminium castings
- Bagla Group was established in 1986. It is one of the leading auto component manufacturing companies in India
- It has 13 manufacturing facilities across western and northern India
- The group sales turnover is of INR 10.97 Bio (Euro 146 Mio) for the year 2017-18
- Industry Presence - Automotive
INTRODUCTION
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Vision
Be an agile group, working towards excellence, to provide delight to all stakeholders.
Mission
At Bagla Group, our mission is To delight the customer with excellent product quality, delivery, development and value for money. To create safe & participative working environment to promote employee morale. To conduct business by lawful and ethical means. To conserve natural resources, maintain clean and green environment. To enhance value of shareholders, suppliers and society. VISION & MISSION – BAGLA GROUP
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GROUP STRUCTURE
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Note: * BG Fastening and Engineering Industries Private Limited ** OMR Bagla Automotive Systems India Limited
Casting Business 5 Plants INR 6.51 Bio Casting Business 1 Plant INR 0.87 Bio Auto Electrical Business 2 Plants INR 1.13 Bio Fasteners Business 1 Plant INR 0.80 Bio Condenser Business 3 Plants INR 1.62 Bio Refrigeration 1 Plant INR 0.03 Bio
Bagla Group INR 10.97 Bio
Aurangabad Electricals Limited OBASIL** JV with OMR, Italy Bagla Electricals & Electronics
- Pvt. Ltd.
BGFEIPL* JV with Fontana, Italy BMR HVAC Ltd. CZ BMR AE Deutschland GmbH, Germany
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GROUP HISTORY
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1995-2004 2004-2005 2006-2008 2009-2010 2011-2013
Incorporation AEL as a auto electrical component supplier Establishes die casting unit
Auto Electricals Die Casting High Tensile Fasteners Wind Power
Solution provider across a wide range of automotive products
1985-1994
Commences manufacturing of high tensile fasteners Investment by Blue River Capital Establishes plant in Pantnagar for
- Alu. Die Casting
components R&D Centre receives recognition from DSIR2 Shifts focus to be complete solution provider for die casting comps. Enters into JV with OMR Holdings Spa GDC business becomes part of AEL on back of restructuring of AMML1 BG LI-IN Electricals Limited is incorporated
2016 - 2017
Enters JV with Fontana Finanziaria S.P.A. Formed subsidiary company AE Deutschland GmbH
Notes: 1 AMML - Aurangabad Motor Manufacturers Limited 2 DSIR: Department of Scientific and Industrial Research
2014 - 2016
Demerged Plant IV to Bagla Electricals & Electronics Pvt Ltd. Establishes New HPDC plant in Aurangabad for Alu. Die Casting components
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GROUP PRESENCE
Location: Aurangabad 3 HPDC Units 1 GDC Unit 2 Electrical Units 1 Fastener Unit Location: Pantnagar 1 HPDC Unit Location: Pune 1 HPDC Unit 2 BMR Units
13 Plants across India
Corporate Office
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Location: Faridabad 2 BMR Units
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We commit ourselves to satisfy our customers by manufacturing products synonymous with Quality & Reliability and total dedication of all our members to achieve the goal. We adopt continual improvement philosophy in products & processes and also work towards energy conservation & environment protection & safety.
QUALITY & ENVIRONMENTAL CERTIFICATIONS
ISO 9001: 2008 IATF 16949: 2016 BS OHSAS 18001: 2007 ISO 14001: 2004
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Plant-3, Plant-6,Plant-9,Plant-N1 & GDC Certified for OHSAS & ISO 14001 All plants are certified for ISO 9001 and IATF 16949
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Tier 1 & Non Auto Four Wheeler OEM Two Wheeler OEM
DOMESTIC & OVERSEAS CUSTOMERS
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www.aurangabadelectricals.co.in
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India (Bagla Group) USA (Behr, Chrysler) Canada (Magna) Germany (NGPM, Daimler) Italy (Aprilia, OMR, Piaggio) Austria (Rotax, Scooter Tech)
Representatives Offices at Germany, & Italy
Vietnam (Piaggio)
GLOBAL CUSTOMERS
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Netherlands (MTEE) Thailand (MHIL)
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CAPABILITY OVERVIEW
Manufacturing of Casting Engineering & Design Inputs Process Design & Development Design & Analysis Tool & Die Manufacturing
Machining & Assembly
Surface Treatment & Painting VA / VE Suggestions
Flow 3D V10.1
Die Mfg M/C
CNC Milling CNC EDM NC EDM Surface Grinder Cylindrical Grinder Lathe Radial Drilling Unigraphics – NX 8 Catia V5 –R 21 Proe-Creo-2
Die Design Die Mfg
Unigraphics – NX 8 Work NC V 21
Simulation
Mitutoyo CMM
Inspection
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PROCAST MAGMA
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ALUMINIUM CASTING BUSINESS
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FACILITIES: ALUMINIUM CASTING BUSINESS
Plant 3 OBASIL Pantnagar Plant Plant GDC Plant 6 Description Plant 3 Plant 3A & 3B Plant 6 OBASIL Plant N1 Plant GDC Engineering & Tool room Open Area (Sq. Mt.) 41,913 12,000 24,417 39,000 4,900 6,375 Buildup Area (Sq. Mt.) 12,000 7,056 6,000 14,028 11,000 10,600 1,646 Location Aurangabad Pune Aurangabad Pant Nagar Aurangabad Aurangabad Engineering & Tool Room
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Plant 3A & 3B
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FACILITIES: HIGH PRESSURE DIE CASTING - AURANGABAD
Product Family
BRAKE PANEL BODY PARTS CLUTCH COVER ALTERNATOR BRACKET STATOR BRACKET ZB BEAM MANIFOLD VALVE HSG SYNCH RING GEHAUSE HPDC Machine (Buhler, Zitai, LK) 150T-650T (22) Machining (Brother, Fanuc, AMS, Jobber XL) CNC, VMC, SPM (103) Capacity per month 600MT Material ADC12, AlSi132, AlSi9Cu3, AlSi12Cu1Fe
Plant 3
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FACILITIES: HIGH PRESSURE DIE CASTING - AURANGABAD
Product Family Pump Housing ECU Cover Crankcase HPDC Machine (Buhler) 840T (7) Machining (Mikron, Mazak, Brother, Fanuc) 27 (Multistep, HMC, VMC) Capacity per month 150MT Material AlSi9Cu3, AlSi12Cu1Fe
Plant 3A & 3B
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Plant 6 FACILITIES: HIGH PRESSURE DIE CASTING - Pune
HPDC Machine (Zitai, Toshiba, Buhler) 250T-840T (9) Machining (Brother, Mazak) 8 (HMC, VMC, SPM) Capacity per month 200MT Material AlSi9MnMg, AlSi9Cu3 Product Family STEP HOLDER FOOT REST MASTER CYLINDER OIL PUMP
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Product Family BRAKE PANEL BRAKE DRUM CLUTCH COVER GRIP FRAME, COUPLING MAGNETO COVER STEP HOLDER CRANKCASE HPDC Machine (Zitai, LK) 150T-900T (18) Machining (Makino, Brother, Fanuc, Jobber XL) 64 (HMC, VMC, CNC, SPM) Capacity per month 500MT Material ADC12, AlSI132
Plant N1 FACILITIES: HIGH PRESSURE DIE CASTING - Pantnagar
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FACILITIES: GRAVITY DIE CASTING - Aurangabad
GDC Machine 29 Core Making 23 Machining (Chiron, Haas, Brother) 17 (Twin Spindle VMC 5 Axis, CNC, VMC) Capacity per month 350MT Material AC4B, AlSi7MgTi, AC2A, AlSi12Cu1Fe, AC2B, AlSi10Mg, AlMg5Si2Cu1Mn, AC4CH, A413
Product Family
CYLINDER HEAD CALIPER BODY
VALVE HOUSING
COMPRESSOR COVER CHARGE AIR PUMP THERMOSTAT
GDC Plant
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FACILITIES – HPDC
HPDC Machine – BUHLER 840T WITH ROBOT , TRIMMING PRESS MELTING FURANCE WITH DEGASSING 19 1/16/2018
www.aurangabadelectricals.co.in
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FACILITIES: GDC
GDC MACHINE WITH AUTO POURING CORE MAKING MACHINE 20 1/16/2018
www.aurangabadelectricals.co.in
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FACILITIES: POST CASTING PROCESS
Machining Facility Sub assembly & Painting Facility VMC - 4th AXIS Brother Speedio S700 HMC MAZAK HCN4000 VMC - TWIN SPINDLE CHIRON DZ15W MAGNUM MULTISTEP – 5th AXIS MIKRON XT-200 21 1/16/2018
www.aurangabadelectricals.co.in
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Photos Remarks SPECTRO MACHINE DENSITY METER MILLIPORE TESTING SURFACE FINISH Photos Remarks ZEISS CMM MACHINE GE X-RAY LEICA LAB PARTICLE COUNT CONTRACER
FACILITIES: QA INSTRUMENTS
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Photos Remarks DÜRR WASHING MACHINE RENISHAW EQUATOR Photos Remarks
- DR. WIESENER LEAK TESTING
ETCHON LASER MARKING
FACILITIES: OTHER EQUIPMENTS
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ENGINEERING & TOOL ROOM
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CAPABILITIES: DESIGN & ENGINEERING
- Co-design & simultaneous engineering
- 3D modelling
- Flow, fill and solidification simulation and validation
- Weight reduction
- Material substitution
- Improvement in mechanical properties
- Enhancement of performance
- Value Engineering: Reduction in
- Part count
- Subsequent manufacturing operations
- Manufacturing cycle time
- Robustness in manufacturing process
- Ease of manufacturing
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Facility Nos
SIEMENS NX-10(UG)
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CATIA V5 R24
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PROE CREO PARAMATRIC 3
3
SOLID EDGE ST7
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WORK NC V23
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Simulation Software
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Vertical Machining Center
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EDM Machine (Spark Erosion)
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Wire cut EDM Machine
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Die Spotting Press
1
Surface Grinding Machine
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Cylindrical Grinding Machine
2
Coordinate Measuring Machine
2
Tempering Furnace
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FACILITIES: ENGINEERING AND TOOL ROOM
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www.aurangabadelectricals.co.in
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AE DEUTSCHLAND GmbH, GERMANY
(GREENFIELD PROJECT)
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- The company formed & registered
- Land measuring 18,968 sq meters, located at Bachschleife, in the industrial area of Arnstadt,
Thüringen (30 km from Erfurt) is acquired for setting up the facility
- Current status (Oct 2018) : Planning stage
AE DEUTSCHLAND GmbH, GERMANY
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CUSTOMER SUPPORT
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EXPORT LOGISTICS
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Export Logistics Arrangement
Pick up from AEL Aurangabad Mumbai Port Export Clearance at Mumbai Port Ocean Freight Port Destination Custom Clearance at Destination Warehousing Delivery at Customer Location
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MANAGEMENT FOCUS
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Management Focus
MANAGEMENT FOCUS
Government Delight Society Delight Customer Delight Employee Delight Shareholder Delight Vendor Delight
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SHOP FLOOR MANAGEMENT
Kaizens (small improvements) Focused improvements 1S - 2S Housekeeping JH & PM Practice on Shop Floor Abnormality elimination Why why analysis
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RECOGNITIONS
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AWARDS
- Silver Award at Quality Circle Forum of India - AEL Plant 9
- BAL TPM Award - AEL Plant N1
- BAL ‘Q - Gold Award’ - AEL Plant 3
- BAL ‘TPM Award’ - AEL GDC division
- BAL ‘Q - Gold Award’ - AEL GDC division
- BAL TPM Excellence award – AEL Plant N1
Tata Toyo Best Supplier – AEL GDC division Atlas Copco Best New Supplier – AEL GDC division BAVA Kaizen Competition (2nd Runner-up Award) BAL "Q - Silver Award"- AEL Plant 3 BAL "Q - Silver Award"- AEL Plant 4
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- BAL ‘Q – Gold consistency Award’ - AEL Plant N1
- General Motor "Best Quality Supply Award“ - OBASIL
- Excellent performance award at QCFI Convention in Sept 2014 – Plant 9
- Appreciation award in state level Kaizen competition by QCFI – Plant 9
- Suzuki Motor “Best Supply Performance Award. – BG LI-IN Electricals
- JIPM TPM excellence award – AEL Plant N1
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CONTACTS
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- Mr. Vinayak A Pol
Executive Director – Aluminium Casting Business (AEL) E-mail: pol.va@baglagroup.com Mobile No: +91 – 9326370101
- Mr. Ajeet Kumar
- Sr. Manager (Business Development and Sales, AEL)
E-mail: kumar.a@baglagroup.com Mobile No: +91 – 8380068059
- Mr. Rakesh Pardeshi
AGM (Business Development and Sales, AEL) E-mail: pardeshi.r@baglagroup.com Mobile No: +91 – 9881204950
- Mr. Anil Tiwary
- Sr. GM (Business Development and Sales, AEL)
E-mail: tiwary.a@baglagroup.com Mobile No: +91 – 8530117042