AURANGABAD ELECTRICALS LTD A CIE Automotive Group Company 1 ABOUT - - PowerPoint PPT Presentation

AURANGABAD ELECTRICALS LTD

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A CIE Automotive Group Company

ABOUT AEL

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 Manufacturing facilities / Capabilities:

• Die Designing
• Die Manufacturing
• High Pressure Die Casting
• Gravity Die Casting
• Machining and Surface Treatments
• Sub-Assembly

 Driven by 1500 qualified personnel

• AEL Aluminium Die Casting was established in 1995.
• It is one of the leading auto component manufacturing companies in India
• It has 5 manufacturing facilities across western and northern India
• The AEL sales turnover is of INR 8.55 Bio (Euro 107 Mio) for the year 2018-19
• Industry Presence - Automotive

INTRODUCTION

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GROUP HISTORY

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1995-2004 2004-2005 2006-2008 2009-2010 2011-2013

Establishes First die casting unit in Aurangabad Solution provider across a wide range of automotive products Establishes New HPDC plant in Pantnagar R&D Centre receives recognition from DSIR2 Shifts focus to be complete solution provider for die casting GDC business becomes part of AEL

• n back of

restructuring

• f AMML1

2016 - 2017

Establishes New HPDC plant in Aurangabad

Notes: 1 AMML - Aurangabad Motor Manufacturers Limited 2 DSIR: Department of Scientific and Industrial Research

2014 - 2016

Establishes New GDC plant in Aurangabad

2018 - 2019

MCIE 100% acquisition of AEL

AEL PRESENCE

Location: Aurangabad 2 HPDC Units 1 GDC Unit Location: Pantnagar 1 HPDC Unit Location: Pune 1 HPDC Unit

5 Plants across India

Corporate Office

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We commit ourselves to satisfy our customers by manufacturing products synonymous with Quality & Reliability and total dedication of all our members to achieve the goal. We adopt continual improvement philosophy in products & processes and also work towards energy conservation & environment protection & safety.

QUALITY & ENVIRONMENTAL CERTIFICATIONS

ISO 9001: 2008 IATF 16949: 2016 BS OHSAS 18001: 2007 ISO 14001: 2004

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Plant-3, Plant-6,Plant-9,Plant-N1 & GDC Certified for OHSAS & ISO 14001 All plants are certified for ISO 9001 and IATF 16949

Tier 1 & Non Auto Four Wheeler OEM Two Wheeler OEM

AEL - DOMESTIC & OVERSEAS CUSTOMERS

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India (Bagla Group) USA (Behr) Germany (NGPM, Daimler) Italy (Piaggio)

Representatives Offices at Germany, France & Italy

AEL GLOBAL CUSTOMERS

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Netherlands (MTEE) Thailand (MHIL)

CAPABILITY OVERVIEW

Manufacturing of Casting Engineering & Design Inputs Process Design & Development Design & Analysis Tool & Die Manufacturing

Machining & Assembly

Surface Treatment & Painting VA / VE Suggestions

Flow 3D V10.1

Die Mfg M/C

CNC Milling CNC EDM NC EDM Surface Grinder Cylindrical Grinder Lathe Radial Drilling Unigraphics – NX 8 Catia V5 –R 21 Proe-Creo-2

Die Design Die Mfg

Unigraphics – NX 8 Work NC V 21

Simulation

Mitutoyo CMM

Inspection

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PROCAST MAGMA

ALUMINIUM CASTING BUSINESS

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FACILITIES: ALUMINIUM CASTING BUSINESS

Plant 3 Pantnagar Plant Plant GDC Plant 6 Description Plant 3 Plant 3A & 3B Plant 6 Plant N1 Plant GDC Engineering & Tool room Open Area (Sq. Mt.) 41,913 12,000 39,000 4,900 6,375 Buildup Area (Sq. Mt.) 12,000 7,056 6,000 11,000 10,600 1,646 Location Aurangabad Pune Pant Nagar Aurangabad Aurangabad Engineering & Tool Room

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Plant 3A & 3B

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FACILITIES: HIGH PRESSURE DIE CASTING - AURANGABAD

Product Family

BRAKE PANEL BODY PARTS CLUTCH COVER ALTERNATOR BRACKET STATOR BRACKET ZB BEAM MANIFOLD VALVE HSG SYNCH RING GEHAUSE HPDC Machine (Buhler, Zitai, LK) 150T-650T (22) Machining (Brother, Fanuc, AMS, Jobber XL) CNC, VMC, SPM (103) Capacity per month 600MT Material ADC12, AlSi132, AlSi9Cu3, AlSi12Cu1Fe

Plant 3

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FACILITIES: HIGH PRESSURE DIE CASTING - AURANGABAD

Product Family Pump Housing ECU Cover Crankcase HPDC Machine (Buhler) 840T (7) Machining (Mikron, Mazak, Brother, Fanuc) 27 (Multistep, HMC, VMC) Capacity per month 250MT Material AlSi9Cu3, AlSi12Cu1Fe

Plant 3A & 3B

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Plant 6 FACILITIES: HIGH PRESSURE DIE CASTING - Pune

HPDC Machine (Zitai, Toshiba, Buhler) 250T-840T (9) Machining (Brother, Mazak) 8 (HMC, VMC, SPM) Capacity per month 200MT Material AlSi9MnMg, AlSi9Cu3 Product Family STEP HOLDER FOOT REST MASTER CYLINDER OIL PUMP

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Product Family BRAKE PANEL BRAKE DRUM CLUTCH COVER GRIP FRAME, COUPLING MAGNETO COVER STEP HOLDER CRANKCASE HPDC Machine (Zitai, LK) 150T-900T (18) Machining (Makino, Brother, Fanuc, Jobber XL) 64 (HMC, VMC, CNC, SPM) Capacity per month 500MT Material ADC12, AlSI132

Plant N1 FACILITIES: HIGH PRESSURE DIE CASTING - Pantnagar

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FACILITIES: GRAVITY DIE CASTING - Aurangabad

GDC Machine 29 Core Making 23 Machining (Chiron, Haas, Brother) 17 (Twin Spindle VMC 5 Axis, CNC, VMC) Capacity per month 350MT Material AC4B, AlSi7MgTi, AC2A, AlSi12Cu1Fe, AC2B, AlSi10Mg, AlMg5Si2Cu1Mn, AC4CH, A413

Product Family

CYLINDER HEAD CALIPER BODY

VALVE HOUSING

COMPRESSOR COVER CHARGE AIR PUMP THERMOSTAT

GDC Plant

FACILITIES – HPDC

HPDC Machine – BUHLER 840T WITH ROBOT , TRIMMING PRESS MELTING FURANCE WITH DEGASSING 17

FACILITIES: GDC

GDC MACHINE WITH AUTO POURING CORE MAKING MACHINE 18

FACILITIES: POST CASTING PROCESS

Machining Facility Sub assembly & Painting Facility VMC - 4 AXIS Brother Speedio S700 HMC MAZAK HCN4000 VMC - TWIN SPINDLE CHIRON DZ15W MAGNUM MULTISTEP – 5 AXIS MIKRON XT-200 19

Photos Remarks SPECTRO MACHINE DENSITY METER MILLIPORE TESTING SURFACE FINISH Photos Remarks ZEISS CMM MACHINE GE X-RAY LEICA LAB PARTICLE COUNT CONTRACER

FACILITIES: QA INSTRUMENTS

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Photos Remarks DÜRR WASHING MACHINE RENISHAW EQUATOR Photos Remarks

• DR. WIESENER LEAK TESTING

ETCHON LASER MARKING

FACILITIES: OTHER EQUIPMENTS

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ENGINEERING & TOOL ROOM

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CAPABILITIES: DESIGN & ENGINEERING

• Co-design & simultaneous engineering
• 3D modelling
• Flow, fill and solidification simulation and validation
• Weight reduction
• Material substitution
• Improvement in mechanical properties
• Enhancement of performance
• Value Engineering: Reduction in
• Part count
• Subsequent manufacturing operations
• Manufacturing cycle time
• Robustness in manufacturing process
• Ease of manufacturing

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Facility Nos

SIEMENS NX-10(UG)

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CATIA V5 R24

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PROE CREO PARAMATRIC 3

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SOLID EDGE ST7

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WORK NC V23

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Simulation Software

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Vertical Machining Center

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EDM Machine (Spark Erosion)

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Wire cut EDM Machine

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Die Spotting Press

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Surface Grinding Machine

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Cylindrical Grinding Machine

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Coordinate Measuring Machine

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Tempering Furnace

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FACILITIES: ENGINEERING AND TOOL ROOM

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CUSTOMER SUPPORT

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EXPORT LOGISTICS

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Export Logistics Arrangement

Pick up from AEL Aurangabad Mumbai Port Export Clearance at Mumbai Port Ocean Freight Port Destination Custom Clearance at Destination Warehousing Delivery at Customer Location

RECOGNITIONS

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AWARDS

• BAL ‘Q - Gold Award’ - AEL GDC division
• BAL ‘Q - Gold Award’ - AEL Plant 3
• BAL ‘TPM Award’ - AEL GDC division

Tata Toyo Best Supplier – AEL GDC division Atlas Copco Best New Supplier – AEL GDC division BAVA Kaizen Competition (2nd Runner-up Award) BAL "Q - Silver Award"- AEL Plant 3

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• BAL ‘Q – Gold consistency Award’ - AEL Plant N1
• BAL TPM Award - AEL Plant N1
• BAL TPM Excellence award – AEL Plant N1
• JIPM TPM excellence award – AEL Plant N1
• KOEL Best Quality Performance
• Ashok Leyland Best in Class performance in Quality

CONTACTS

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• Mr. Vinayak A Pol

Executive Director – Aluminium Casting Business (AEL) E-mail: pol.va@baglagroup.com Mobile No: +91 – 9326370101

• Mr. Ajeet Kumar
• Sr. Manager (Business Development and Sales, AEL)

E-mail: kumar.a@baglagroup.com Mobile No: +91 – 8380068059

• Mr. Rakesh Pardeshi

AGM (Business Development and Sales, AEL) E-mail: pardeshi.r@baglagroup.com Mobile No: +91 – 9881204950