AFCAP Tanzania AFCAP Tanzania Alternative Surfacing for Low Volume - - PowerPoint PPT Presentation

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AFCAP Tanzania AFCAP Tanzania Alternative Surfacing for Low Volume - - PowerPoint PPT Presentation

AFCAP Tanzania AFCAP Tanzania Alternative Surfacing for Low Volume Rural Roads www.roughton.com AFCAP - - Tanzania Tanzania AFCAP Objectives of AFCAP Improve all year access to rural poor Local resource-based rural road


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AFCAP Tanzania AFCAP Tanzania

Alternative Surfacing for Low Volume Rural Roads www.roughton.com

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AFCAP AFCAP -

  • Tanzania

Tanzania

Objectives of AFCAP

Improve all year access to rural poor Local resource-based rural road

improvement

Identify cost effective community based

methods of rural road construction

Introduce previously trialled surfaces

under SEACAP and other methods

Extend the knowledge of rural road

construction in Tanzania by constructing demonstration pavement sections

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AFCAP AFCAP -

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Benefits to Tanzania

Construction techniques and lessons

from other countries appropriately applied to the Tanzanian context

The investigation of the practicalities of

constructing appropriate local-resource based durable surfacing

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AFCAP AFCAP -

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Tanzania

Background

Recent road engineering research has

shown that, in general, most earth and gravel roads are uneconomical and practically unsustainable

The largely earth and gravel based rural

networks in Africa are imposing huge maintenance burdens on poorly- resourced Authorities and Governments

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Gravel is becoming increasingly scarce

and expensive, only available at long haulage distances thus further increasing the cost of gravelling and regravelling

This is particularly true in Tanzania

which has a large earth and gravel road network spread across a vast area

Background

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It is suggested that an answer to this

problem is to provide more durable road surfaces including sealed roads

This will dramatically reduce the

demand for gravel, produce a smoother running surface to reduce vehicle

  • perating costs, reduce maintenance

costs, reduce travel times, and reduce dust pollution

Background

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AFCAP AFCAP -

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Tanzania

Project Description

To identify suitable rural access roads in

  • rder to use for the demonstrations

To identify specific problematic locations

along the access roads which prohibit basic access during the rainy season using Environmentally Optimised Design (EOD)/Spot Improvement Design (SID) techniques

To construct appropriate surfaced

pavements at the problematic locations to replace the standard gravel pavements

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Standard Marshy Good Good

Good Standard Problematic

Main Road

Steep Village Steep

Approximately 60% of the Length Approximately 30% of the Length Approximately 10% of the Length

AFCAP AFCAP -

  • Tanzania

Tanzania

Environmentally Optimised Design (EOD)

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AFCAP AFCAP -

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The construction cost of appropriate surfaced pavements is significantly higher

than a standard gravel pavement

Therefore it is recommended the

pavements along the roads are implemented using the EOD approach

Design Approach

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Selection Criteria

Accessibility to the sites and proximity to

proper utilities so that it is possible for practitioners to visit the roads

The roads should connect communities

with regional and trunk roads – community access roads

A likelihood for an increase in the traffic

volumes on the roads after construction

A single road in each region

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AFCAP AFCAP -

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Tanzania

Selected Districts

Pwani Region - Bagamoyo District Kilimanjaro Region - Siha District Tanga Region - Muheza District Dodoma Region – Kondoa District Morogoro Region – Morogoro District Iringa Region – Iringa District

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AFCAP AFCAP -

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Tanzania

Selected Project Roads

Due to budgetary constraints the two

highest scoring roads were selected:

Bago to Talawanda (Road No. 21.01-1) in

the Bagamoyo District

Lawate to Kibongoto (Road No. 13.02-1) in

the Siha District

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AFCAP AFCAP -

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Tanzania

Bago to Talawanda

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AFCAP AFCAP -

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Bago to Talawanda

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AFCAP AFCAP -

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Lawate to Kibongoto

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AFCAP AFCAP -

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Lawate to Kibongoto

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AFCAP AFCAP -

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Comparison of Project Areas

Parameter Bagamoyo Siha

Subgrade Sandy Soils Red Clayey Soils Expansive Clays Traffic Low Volume Higher Volumes Gradient Flat Steep Alignment Straight Winding Climate Hot, Humid, Dryish Cool, Wet Construction Quartzitic Gravel Volcanic Tuff Materials

Decomposed Granite

Soft Limestone Gneiss

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AFCAP AFCAP -

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The EOD/SID approach involves locating

the most problematic sections along the road which prohibit basic access during the rain season and applying

Durable pavement structure at these

specific problematic locations

Less expensive pavements in areas which

are perfectly satisfactory all year round

Design Approach

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Steep Gradients Sharp Bends Muddy Tracks Erosion Channels Slippery Surface Poor Subgrade Loose Sand Soft Wet Areas

Identifying Problem Sections

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AFCAP AFCAP -

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Visual assessment during the wet and

dry seasons

Local knowledge Route alignment and spot location

identification using a handheld GPS

Alignment trial pits to test the in-situ

soils to define subgrade strength

Drainage assessment Combined these investigations into a

strip map to show problematic areas

Identifying Problem Sections

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Vertical Gradients Subgrade Bearing Capacity Drainage System Visually Assessed Poor Sections Photographs Potential Impassable Sections

Strip Map

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Impassable Sections

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Impassable Sections

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Impassable Sections

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Impassable Sections

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AFCAP AFCAP -

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Gravel Pavement

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AFCAP AFCAP -

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Double Sand Seal

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Otta Seal

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Slurry Seal

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Penetration Macadam

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AFCAP AFCAP -

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Double Surface Dressing

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Concrete Geocells

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Concrete Strips

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Unreinforced Concrete

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Lightly Reinforced Concrete

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Concrete Paving Blocks

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Hand Packed Stone

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  • +

+

  • +

+ Engineered Natural Surface +

  • +
  • +

+ + +

  • Bitumen Penetration Macadam

+

  • +
  • +

+ + +

  • Double Surface Dressing
  • +
  • +

+

  • +
  • Slurry Seal

+

  • +
  • +
  • +
  • Double Sand Seal

+

  • +
  • +

+ + +

  • Double Otta Seal

+

  • +
  • +

+

  • +
  • Single Otta Seal with a Sand Seal
  • +

+ + +

  • +

+ + Hand Packed Stone +

  • +
  • +

+ + +

  • Concrete Paving Blocks

+ + + + + + + +

  • Concrete Strips

+ + + + + + + +

  • Concrete Geocells

+ + +

  • +

+ + +

  • Reinforced Concrete

+ + +

  • +

+ + +

  • Unreinforced Concrete
  • +

+ +

  • +

+ Gravel Pavement Maintenance Reduction Likely Cost Advantage

Small Contractor Suitablility Low Strength Subgrades

Marshy Areas Populated Areas Steep Terrain Flat terrain Local Materials Pavement Type Note: + indicates a positive advantage; - indicates a probable disadvantage

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AFCAP AFCAP -

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Design Issues

Each pavement structure was designed

using the Tanzanian Pavement and Materials Design Manual

Minimum layer thicknesses and material

quality were specified

Minimum carriageway width (3m) was

specified with no shoulders

The road will be a single lane with

frequent passing bays

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AFCAP AFCAP -

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The Tanzanian Pavement and Materials

Design Manual classifies the subgrade bearing capacity in four categories (S15, S7, S3, CBR<3%)

The method requires that the subgrade

to be brought up to a minimum CBR>15% by using of one or more improved subgrade layers (CBR>7%, CBR>15%)

Design Issues

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The Manual specifies for low volume

roads that:

Natural gravel base material has a

CBR>60%

Natural gravel subbase material has a

CBR>25%

Natural gravel improved SG1 material has

a CBR>15%

Natural gravel improved SG2 material has

a CBR>7%

Design Issues

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AFCAP AFCAP -

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CBR<7% CBR<7% CBR<7% CBR<7% CBR<7% CBR<7% CBR<7% Type Subgrade 150 150 150 150 150 150 150 Thick Natural Gravel CBR>7% Natural Gravel CBR>7% Natural Gravel CBR>7% Natural Gravel CBR>7% Natural Gravel CBR>7% Natural Gravel CBR>7% Natural Gravel CBR>7% Type Improved Subgrade 100 100 100 150 150 150 150 Thick Natural Gravel CBR>15% Natural Gravel CBR>15% Natural Gravel CBR>15% Natural Gravel CBR>15% Natural Gravel CBR>15% Natural Gravel CBR>15% Natural Gravel CBR>15% Type Improved Subgrade 150 150 150 150 100 Thick Natural Gravel CBR>45% Natural Gravel CBR>45% Natural Gravel CBR>45% Natural Gravel CBR >45% Natural Gravel CBR>45% Type Subbase 100 100 150 Thick Natural Gravel CBR>60% Natural Gravel CBR>60% Natural Gravel CBR>60% Type Base 15 15 Thick Bedding Sand 200 75 100 65 75 75 Varies Thick Stone Concrete Concrete Blocks Concrete Concrete Bitumen Surface Type Surface Layer Hand Packed Stone Geocells Concrete Strips Concrete Paving Blocks Reinforced Concrete Unreinforced Concrete Bitumen Pavement Pavement Types

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AFCAP AFCAP -

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Sections Selected for Bagamoyo

Single Otta Seal with a Sand Seal Slurry Seal Double Surface Dressing Double Sand Seal Concrete Geocells Concrete Strips Hand Packed Stone Blocks

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AFCAP AFCAP -

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Sections Selected for Siha

Double Otta Seal Penetration Macadam Double Surface Dressing Unreinforced Concrete Slabs Lightly Reinforced Concrete Slabs Concrete Geocells Concrete Strips Concrete Paving Blocks

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AFCAP AFCAP -

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Tanzania

Whole Life Cost Analysis

After construction the different

pavement types will be compared using a whole life cost analysis

This will assist in the selection of an

appropriate pavement type

Highlight the long term benefits of more

durable pavements when compared to the standard gravel pavement

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Tanzania

Local Materials

The project has a philosophy to ‘use what

you have’ with regards to local materials and were considered as much as possible in the design and selection of the different pavement structures

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AFCAP AFCAP -

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Local Materials - Bagamoyo

Quartzitic River Gravel Decomposed Granite Gravel Soft Limestone Gravel Gneiss

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AFCAP AFCAP -

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Quartzitic River Gravel

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Decomposed Granite Gravel

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AFCAP AFCAP -

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Soft Limestone Gravel

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AFCAP AFCAP -

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Gneiss

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AFCAP AFCAP -

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Local Materials - Siha

Volcanic Tuff

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Volcanic Tuff

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AFCAP AFCAP -

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Volcanic Tuff

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Construction and Monitoring

Construction is underway in Bagamoyo

and is expected to finish next April

The Siha Contract is to be tendered soon The pavements will be monitored by the

Consultant for 2 years at 6 monthly intervals

The District Engineers will continue to

monitor the demonstrations for a further 8 years

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Conclusions

It is important for skilled engineers to

spend significant time in the field, particularly during the rainy season, to clearly identify the problematic areas along the road and assess where basic access is being lost – EOD/ SID

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Conclusions

It is important to incorporate local

materials as much as possible in the design and selection of the different pavement structures

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Conclusions

During the selection process of the

different pavement structures, if more than one option is suitable for a particular section then construction cost tends to lead to a decisive result

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AFCAP AFCAP -

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Tanzania

THANK YOU