ADHESIVES & COATINGS BY (An ISO 9001:2015, 14001:2015 & - - PowerPoint PPT Presentation
PRESENTATION ON ADHESIVES & COATINGS BY (An ISO 9001:2015, 14001:2015 & 45001:2018 Certified Company) www.chemlineglobal.com 1 BACKGROUND OF CHEMLINE Established in 1990. An ISO 9001 : 20015, ISO 14001 : 2015 & ISO 45001 :
PRESENTATION ON
BY
(An ISO 9001:2015, 14001:2015 & 45001:2018 Certified Company)
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Varnishes, Hot Melts, Specialty Waxes and Jelly Glues.
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IIT Delhi)
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Adhesive replacing Dextrin/Casein based adhesives.
Speed Lamination Machines for both - Offset & Flexible Packaging Industry.
Food wrapping & Paper Cups (As a replacement for LDPE Coating / Plastic Packaging)
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Gas Chromatograph PH Tester Brookfield Viscometer Heat Oven Constant Humidity Chamber QC Lab
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RESEARCH & QUALITY ASSURANCE WING
Chemline exports its products to about 35 Countries Exporting world-wide either directly to the customers
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GLOBAL PRESENCE
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WATER BASED ADHESIVES : Paper to Film Lamination
PAPER PRINTING, PACKAGING & CONVERTING INDUSTRY www.chemlineglobal.com
PU BASED ADHESIVES : Paper to Film Lamination VARNISHES : UV Varnishes & Aqueous Varnishes and Primers HOT MELT ADHESIVES : Perfect Book Binding HOT MELT / COLD ADHESIVES : Carton Side Pasting / Closing JELLY GLUE : Case Making & Rigid Box Making WATER BASED COLD GLUES : Miscellaneous Purpose HOT MELT AND WATER BASED ADHESIVES : Pressure Sensitive Applications
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Paper to Film Lamination, Water Based
CHEMICRYL
Application: All Acrylic Type Products for Lamination of Films like PET, PVC, BOPP, MPET to Paper / Duplex Board at High Speed of > 60 mtr /min. Especially for Lamination of MET PET/Holographic Film.
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Paper to Film Lamination, Water Based
CHEMICRYL
Application: Especially for Lamination of PET Film apart from OPP & PVC, MPET with Paper or Duplex Board, Outstanding Grade for Creasing, Embossing, Guttering & Lamination of Dark Substrates. Lamination
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Paper to Film Lamination, Monocomponent PU Based
CHEMICRYL
Application: Solvent Less Monocomponent Polyurethane Lamination for Steinmann Type machines.
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Product: UV Varnishes for Texture/Drip-off effect with Online, Duct & Coater Applications. UV Varnishes for Online & Offline Applications. UV Varnish for Heat Set Printed Paper. Spot UV Varnishes for Screen Applications.
UV Varnishes, Primer Coat & Blister Coatings
CHEMIGLOSS & AQUAGLOSS
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UV Coatings
CHEMIGLOSS & AQUAGLOSS
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Grade: UVS 600 PR & UVS 600 PRL Application: Spot UV Varnish for Paper, Board and MET PET / BOPP films through Screen application.
Spot UV Varnishes for Screen Applications
CHEMIGLOSS & AQUAGLOSS
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Water Based Over Print Varnishes for Online/Offline Applications
BLISTER COATING
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Product: Hotmelt Book Binding Adhesives for Perfect Binding (For Muller Martini, Kolbus M/c’s) etc.
Hot Melt Adhesives for Book Binding
QUIKLOCK
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Book Binding
QUIKLOCK
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Animal Jelly Glues
QUIKLOCK
Products: Animal Jelly Glue for Hard Case/Rigid Box Application for Kolbus, Harouf, Memory, Mega Bound Type Machines.
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Water based Rigid box making
QUIKLOCK
Products: Animal Jelly Glue for Hard Case/Rigid Box Application for Kolbus, Harouf, Memory, Mega Bound Type Machines.
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Carton Side sealing (Folder Gluer)
QUIKLOCK
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Flute Lamination Adhesive
CHEMICRYL
Products: Carton Side/Flap & Shell Pasting, Cold Book Binding Adhesive for Casing in Application, Cold book Binding Adhesives, Carton Liner Pasting Adhesives.
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END LINE PACKAGING : Carton & Case Sealing PET BOTTLE LABELLING : Mineral Water & Carbonated Drinks HMPSA : Label Stocks, Holograms and Industrial & Medical Tapes SPECIALITY HOTMELT ADHESIVES HYGIENE : Diapers and Sanitary Napkins
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AIR & AUTOMOTIVE : Air Filter Assembly, Head / Tail Lamp Assembly MATRESSES: Spring Pocket Bonding and Foam Assembly BAG SEALING : WPP Bags & Courier Bags for E-Commerce FREEZING CARTON : Ice Cream, Frozen Foods & Medicine SHOE INDUSTRY : Fabric Lamination ANTI-SKID ADHESIVES: Carpet Back Coating & Anti-Skid Palletization
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Hotmelt Adhesives: Types & Physical Form
Hotmelt Adhesives
Ethyl Vinyl Acetate Metallocene Polyolefins Styrene Isoprene Styrene
Advantages of Metallocene based hotmelt over EVA based hotmelts:
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NEW DEVELOPMENT: METALLOCENE BASED HOTMELT
EVA Based Metallocene Based
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Hotmelt Adhesive Application – Hygiene Industry For Baby & Adult Diapers
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Hotmelt Spray Application Areas
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Hotmelt Adhesive Application – Hygiene Industry Sanitary Napkins
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Application Areas
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using). This figure is expected to grow to 42% by 2020.
EMERGING TRENDS IN HOTMELT ADHESIVE – END OF LINE PACKAGING APPLICATIONS
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Industry Application- Hotmelt End of Line Packaging Vertical / Horizontal Cartoning Case Erector / Case Sealer Wrap Around Case Packing Frozen Foods Carton Sealing Top Loading Tray Packing Pharma Carton Sealing Pharma - Outsert application Temper Evident Closure RIM Paper Wrapping
Tray Packing Top Loading Case Erector/Case sealing Tamper Evident Closing Wrap Around Case Packing RIM Paper Wrapping Carton Sealing ( Food & Non–Food)
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Hotmelt Adhesive Application – Beverages Bottle Labelling
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Labelling Process – Pot Filling Labelling Process – Nozzle Based
Hotmelt Adhesive Application – Beverages Straw Attachment and Lid Fixing
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Tetra Pack – Straw Attachment Tetra Pack – Lid Fixing
Hotmelt Pressure Sensitive Coating Application Label Stocks & Holograms
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Hotmelt Coating Process Label Stock Paper Form
Hotmelt Pressure Sensitive Coating Application Tamper Evident Courier Bags
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Hotmelt Coating on Release Liner Courier Bag – Side Sealing
Hotmelt Adhesive Application WPP / Rice / Raffia Bags Side Sealing
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Hotmelt Side Sealing Process WPP – Side Sealing
EMERGING TRENDS IN SPECIALITY HOTMELT ADHESIVE – VARIOUS APPLICATIONS
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Courier bags Side Sealing for E-Commerce (Tamper Evident) Paper bag Side Sealing & Handle Pasting ( Replacing Plastic Bags) Air/Automotive Filter Assembly
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Hotmelt Adhesive Application – Mattresses Spring Pocket Bonding and Foam Assembly
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Foam Assembly with HMPSA Spring Pocket to Pocket Bonding
Hotmelt Adhesive Application – Automotive Head / Tail Lamp & Interiors Assembly
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Car – Interior Assembly Assembly of Reflector and Transparent Glass with Hotmelt Glue
Hotmelt Adhesive Application – Various Industry
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FIBC – Liner Attachment Shoe Fabric Lamination Anti Skid Carpets Wood Industry – Edge Banding
Hotmelt Adhesive Application – Various Industry
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Soap Wrapper Coating WAD Fixing in Caps Lamination Wax
Hotmelt Adhesive Application & it’s Suitable Grades
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S.No. Industry Segments Application Chemline - Adhesives Grade 1 Packaging (End of Line) Beverages Wrap Around Case Packing CH-125 F12, CH-125 FMW Food Case Erecting/Closing CH-125 F12, CH-125 FMW Non Food Tray Erecting/Packing CH-125 F12, CH-125 FMW Pharma Top Loading CH-125 F12, CH-125 FMW Paper Fruit Tray Erector CH-125 F12, CH-125 FMW Miscellaneous Vertical / Horizontal Carton Sealing CH-125 F12, CH-125 FMW, CH-135 YBL, CH-135 WFM Frozen Foods Carton Sealing CH-125 YFM, CH-135 WFM Contactless labelling CH-9026 THS, CH-9026 YMS Pot Filling for Labelling CH-9026 THS, CH-9026 YMS Straw Application CH-190 SB Temper Evident Closure CH-125 F12, CH-125 FMW Pharma - Outsert Pasting CH-9028 LRW 2 Converting (Paper/Corru.) Paper Envelope Production CH-9028 L Solid Paper Board Folding Gluing Solid Board CH-125 F12,CH-125 FMW Folding Gluing Solid Board-Frozen Foods CH-135 YFM, CH-135 WFM Courier Bag Side Sealing CH-9028 LT WPP bag making CH-9028SS, CH-9028 SSHY FIBC bag making CH-9028 L Ice cream cone making CH-135 WFM Label Stock CH-9028 L Holograms Ch-9028 L5 3 Hygiene Sanitary Napkins Construction Adhesive CH-9028 LC3, CH-9028 LCW Baby/ Adult Diapers Positioning Adhesive CH-9028 LP3, CH-9028 LPW Adult Diapers Elastic Attachment CH-9028 LE1
Hotmelt Adhesive Application & it’s Suitable Grades
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S.No. Industry Segments Application Chemline - Adhesives Grade 4 Wood Processing Solid Wood Processing Edge Banding CH-8540 WA, CH-8520 WA Chair Assembly Foam to Fabric bonding CH-9028 L 5 Automotive Automotive - Subcontractors Interior Foam Assembly CH-9028 L Head/Tail Light Assembly Sealant CH-9028 HL 6 Various Industry Shoe Industry Shoe Fabric Lamination SFL-89 TY Ceramics Industry Tiles Carton Sealing CH-125 H Air/Automotive Filter Filter Assembly- Pleating CH-9105 J2A, CH-9103 JY, CH-9103 JW Medical Non-Woven Surgical tapes CH-9028 L3 Tapes Industrial Tapes CH-9028 L2, CH-9028 L5 Carpet Anti-Skid Carpet back Coating AS-3090 W Shrink Sleeves Shrink Sleeves Tube Making CH-LS 30 Mattress Spring Pocket Bonding CH-135 M6 Waxes Lamination Wax CH-800 W Soap Wrapper Soap Wrapper hotmelt Coating SWC - 25 LH Geo-Textiles HDPE film to PP Non-Woven CH-25 GT
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PU BASED - Solvent Free & Solvent Based Lamination Adhesives
ADHESIVES & COATINGS FOR FLEXIBLE PACKAGING INDUSTRY www.chemlineglobal.com
ACRYLIC BASED – Water Based Lamination Adhesives HOT MELTS - For Side Sealing of Woven/Raffia Bags ACRYLIC Co-POLYMER RESINS - For Various Applications OVER PRINT VARNISHES - UV, Aqueous & Solvent Based HEAT SEAL COATINGS - Pouch making & Pharma Blister HOT MELTS & WAXES - Soap/Chewing gum Wrappers, Hot Foil Stamping, WADS Etc. RELEASE LACQUER, COLD SEAL COATINGS ADHESIVES - PAPER METALLIZATION
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www.chemlineglobal.com Lamination Process
Lamination is the process through which 2 or more flexible packaging webs are joined together using a bonding agent. Lamination is used to improve the appearance and barrier properties of substrates. Lamination is done through 3 different processes viz: SOLVENTFREE LAMINATION: Where the bonding agent do not contain solvents. These adhesive do not require drying. SOLVENTBASE / DRY LAMINATION: Where the bonding agent, dissolved in a liquid (water or solvent), is applied to one of the webs, before being evaporated in the dry oven. The adhesive coated web is laminated to the other under strong pressure and using heated rollers. WET LAMINATION: Where the bonding agent is still in a liquid state when the web are joined
flexible packaging.
www.chemlineglobal.com Polyurethane Solvent Free Lamination Adhesives
CHEMIFLEX
We manufacture Mono and Bi-component Polyurethane Lamination Adhesives under the brand name “CHEMIFLEX”. Solvent Free Lamination Adhesive Chemline Manufactures:
www.chemlineglobal.com Polyurethane Solvent Free Lamination Adhesives
Applications: 1. Solvent Free Two Component PU Adhesive System, used in the Ratio of 100:60 Parts on High Speed Machines like Nordmechanica for Film to Film / Al Foil Lamination & for making laminates of films like Al Foil, PET, BOPP, LDPE, CPP, MET BOPP, MET PET, MET CPP etc.
Various Films like PET, MET PET, CPP etc.
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ADVANTAGES / UNIQUE SELLING PREPOSITIONS: 1) TDI free Medium to High Performance Adhesive & suitable for High Speed Lamination. 2) Suitable for low temperature applications 40-50 OC. 3) Excellent adhesion to different types of film. 4) No residual odor. 5) Best suited for Food Packaging. 6) Good heat sealing and resistance properties. 7) Low coating weights. 8) Gives good bond strength with speckling free results
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Solvent Free Lamination machine In the upper part, machine do not have any drying system. The adhesive coating on substrate/film dries because of atmospheric air.
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Mixer for Bi-Component Adhesive In the mixer two separate tanks are present, one for NCO component and other for OH component, having facility to control the temperature (35 – 50OC) of tanks. From both tanks through separate hose pipes (having temperature 40 – 50OC), adhesive and hardener goes to the dispensing pump where after mixing adhesive is dispensed (temperature at coating roller 40 – 50OC) on the roller. Coating of 1.0 to 3.0 GSM can be done depending upon the film / Aluminium foil combination and end use.
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Gluer for Mono-Component Adhesive The Gluer raises drum’s temperature to desired level (90 to 100 OC). After melting the adhesive is pumped through hose pipe (having temperature 95 – 100 OC) and dispense the adhesive on the roller (temperature of NIP roller approx. 95OC) for application. Coating of 2.0 to 6.0 GSM can be done depending upon the film / aluminium foil combination and end use.
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Solvent Free Lamination machine coating system Solvent free adhesive coating laminator is a special coating system with heating device. Solvent free coating system usually uses four or five rollers structure. Video of solvent free lamination machine - https://www.youtube.com/watch?v=1mvFOyh9Ol4 Dispensing system video - https://www.youtube.com/watch?v=Pcbwu_J3rws
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CHEMIFLEX
We manufacture Bi-component Polyurethane Lamination Adhesives under the brand name “CHEMIFLEX”. Solvent Based Lamination Adhesive Chemline Manufactures:
Polyurethane Solvent Based Lamination Adhesives
www.chemlineglobal.com Polyurethane Solvent Based Lamination Adhesives
Applications: 1. Medium to High Performance Adhesives for Lamination of Substrates like PET, MET PET, BOPP Films, Al Foil and Paper Substrates. Used in Ratio of 100:40 Parts.
LDPE, PE, PS Films, Al Foil and Paper Substrates. Mixing Ratio of 1:1 Parts.
www.chemlineglobal.com Polyurethane Solvent Based Lamination Adhesives
ADVANTAGES / UNIQUE SELLING PREPOSITIONS: 1) It is a TDI free Medium to High Performance Adhesive & suitable for High Speed Lamination. 2) Excellent adhesion to different types of film. 3) No residual odor. 4) Good heat sealing and resistance properties. 5) Low coating weights. 6) Gives good bond strength with speckling free results
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Solvent Based Dry Lamination machine In the upper part, machines have drying chamber equipped with heating system and blowers. The adhesive coating on substrate / film dries because of the hot air present in the drying chamber.
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Solvent Based / Dry Lamination machine coating system In Solvent based / Dry lamination process the adhesive & hardener are mixed with a solvent. This solution is applied to one of the films, then solvent gets evaporated in to drying oven. The adhesive coated film web is laminated to the other film web under strong pressure and using heated rollers. Video - https://www.youtube.com/watch?v=Sy4BxrdxB0g
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CHEMICRYL
We manufacture Acrylic Water Based Lamination Adhesives under the brand name “CHEMICRYL”. Acrylic Water Based Lamination Adhesive Chemline Manufactures:
(To improve Heat Resistance of Laminate)
Acrylic Water Based Lamination Adhesives
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WET Lamination machine The machine’s drying chamber is equipped with heating system and blowers. The adhesive coating is done on substrate / film and after that lamination is done. After lamination, laminate passes through drying tunnel for drying the adhesive which dries because of the hot air or heating lamps present in the drying chamber (depending upon application)
Acrylic Water Based Lamination Adhesives
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Applications: Ready to use Acrylic Based Products for Lamination of Films like PET, PVC, CPP, BOPP or Aluminum Foil to Paper at High Speed of > 200 mtr/min.
www.chemlineglobal.com Hotmelt Adhesives for Side Sealing of WPP/Raffia Bags
QUIKLOCK
Products: Hotmelt Adhesives for Side Sealing of WPP/Raffia Bags. Applications: For Side Sealing of Woven Polypropylene, HDPE Bags through Nozzle Application.
www.chemlineglobal.com Adhesives for Protective Films
CHEMIGUM
Products: Water Based Pressure Sensitive Adhesive for Protective Films Applications: For Coating on Polyethylene Films for manufacturing of Protective Films using Gravure Coater at Coating Thickness of 4-6 gsm. Grade: PST 55 (PF)
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CHEMIGLOSS & ULTRAGLOSS
Products: Solvent Based Over Print Varnishes & UV Varnishes for Offline Application. Advantages: 1. Odorless UV for all types of papers with good gloss.
UV / OPV Manufactured by Chemline:
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CHEMISEAL
Products: Heat Seal Lacquer for Al Foil / Glassine Paper Applications: Used for Coating of Al Foil / Glassine Paper for Blister Packaging of Pharma Tablets & used for Al Foil to Al Foil, Al Foil to PVC, Paper to Paper Sealing Application.
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CHEMISEAL / AQUASEAL
Products: Cold Seal Coating For Chocolate Wrappers. Applications: Coating on Inner Surface of the Plain/Metalized PET / BOPP / Film or Paper or Board.
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CHEMISEAL / AQUASEAL
Products: Release Lacquer Applications: Coating on PET Film for Transfer Metallization & Transfer Printing. Products: Primer For Pet & Paper Applications: Metallization Primer for Paper & PET Film.
Transfer metallization on board using release coat
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CHEMISEAL / AQUASEAL
Products: Wax Coating For Paper / Toffee Twist Wrapper. Applications: In Paper Coating for Food Packaging & Toffee Twist Wrapper for Moisture Impermeable Characteristics. Products: Hot Melt Soap Wrapper Coatings. Applications: For Inner Coating, Heat Sealing of Soap & Chocolate Wrappers and for Chewing-Gum Wrappers.
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CHEMISEAL / AQUASEAL
Products: Lamination Wax (Al-Foil/Paper) Applications: For Butter Packaging. Applications: For Lamination of Al Foil with Paper/ Board for WAD making & For Induction Sealing of Glass Containers. Products: Lamination Wax & Induction Adhesive for WAD
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BREWERIES: Ice Water Resistant Labeling Adhesives DISTILLERIES & FOOD: Cold Labelling Adhesives For Distillery & Processed Food
ADHESIVES FOR BOTTLE LABELING www.chemlineglobal.com
PHARMA: Cold Labelling Adhesives for PET & HDPE Bottles BEVERAGES: Hot Melt Adhesives For PET Bottle Labelling
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BREWERIES: Ice Water Resistant Labelling Adhesives
CHEMIGUM Products: Ice Water Resistance Labeling Adhesives for Breweries. Applications: Labeling & Foiling of Beer Bottles on High Speed Labeling M/c’s like Krones, KHS etc. Ice Water Resistance upto 3 to 7 days after 24 hours of curing on metalized labels.
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DISTILLERIES & FOOD: Cold Labelling Adhesives For Distillery & Processed Food Industry
CHEMIGUM
Products: Cold Labeling Adhesives for Distillery & Processed Food Industry. Applications: 1. For High & Slow Speed Pumps type Automatic Machines.
Machines.
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PHARMA: Cold Labelling Adhesives For Pet & HDPE Bottles
CHEMIGUM
Products: Cold Labeling Adhesives Pet & HDPE Bottles. Applications: 1. Suitable for Paper to PET Bottles on Pump/Pot type
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Beverages: Hot Melt Adhesives For Pet Bottle Labelling
QUICLOCK
Products: Hot Melt Adhesives For Pet Bottle Labelling for Beverages. Applications: 1. For High Dry Tack.
Water Industry.
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Hot Melts for PET labeling
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Hotmelt Adhesive Application – Beverages Bottle Labelling
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Labelling Process – Pot Filling Labelling Process – Nozzle Based
Hot Melt Adhesive Application – End of Line Packaging
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EVA and Metallocene Based Hot Melts for Packaging Carton Sealing CASE PACKER MACHINE
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PRINTED LABELS ( WET GLUE AND SELF-ADHESIVE LABELS ) GENERAL PURPOSE MASKING TAPES RIGID PLASTIC PACKAGING ADHESIVE TAPES FOR PACKAGING INDUSTRY
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ADHESIVE TAPES FOR PACKAGING INDUSTRY
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COMING SOON…
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Description BOPP Tapes Adhesive tapes are made from superior quality adhesive and water base acrylic adhesive, which provides high tack and adhesion strength required for sealing of cartons to make them pilfer proof.
Brand Standard Color Core Id Thickness
CHEMLINE- QUIKTACK
Length (micron) 35 ± 1 37 ± 1 (65 & 650 Mtr) (Brown & (Inner Diameter 40 ± 1 Transparent )
44 ± 1 49 ± 1 54 ± 1
BOPP TAPE PLAIN/PRINTED/COLORED
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A premium and economical grade general purpose Crepe paper masking tape provides excellent Pressure Sensitive and quick qualities and resistance to water, solvents and oils.
splicing & tabbing, silk screening, and other non-critical applications where a pressure-sensitive tape is needed.
CREPE PAPER TAPE
www.chemlineglobal.com Hot Melt Adhesives Water based Acrylic Adhesives
PRESSURE SENSITIVE ADHESIVES FOR TAPES
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Venturing in a big way into the manufacturing of Printed Labels i.e., WET GLUE and SELF ADHESIVE LABELS , keeping in view of various Industrial requirements in India and abroad i,e.,
Our brand new state of the art Narrow Web Printing Machine commissioned in Oct’18.
PRINTED LABELS ( WET GLUE AND SELF ADHESIVE LABELS )
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WetGlue & Pressure Sensitive Labels
Chemline India Ltd. has made a major investment to delight customers in meeting their printing needs including:
Wet Strength Labels for Breweries Pressure Sensitive labels for industries like Pharma , Cosmetic, Lubricants etc
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Wet Glue & Pressure Sensitive Labels
Stand out among the competition with better product positioning and eye catching creative labels. Distillery Labels Wrap Around Labels & Shrink Sleeves for Beverages
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Crepe Paper Masking Tape provides excellent pressure sensitive and quick qualities and resistance to water, solvents and oils even at high temperature applications. FEATURES & BENEFITS
APPLICATION Refrigeration, automotive & business machinery and many other places for Masking of painted metal, plastic & Rubber Surface where staining could be a problem and for other critical masking applications..
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Chemline offers wide range of Blow Moulded and Injection Moulded products specifically for the Adhesives, Paints, Oil, Pesticide, chemical and various other industries. Blow Moulding product range include
Injection Moulding
Buckets / Conipails 10,20,25 Liters 6” Wide Mouth 50 Liters Drum Narrow Mouth Mouser 25 Liters 50 Liters Rocket 50 Liters Full Open Top Drum
www.chemlineglobal.com OUR VALUED CUSTOMERS
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www.chemlineglobal.com OUR VALUED CUSTOMERS
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Chemline led the emerging Market trends in India for developing Newer
Adhesives.
Offers Widest Range of Products in the field of Adhesives, Coatings and
Varnishes.
“Progress through Innovation” is our motto. Chemline is committed to provide Eco-friendly products. Customer Delight is our top most goal.
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