CM presentation 2020
CM presentation 2020 Orion today year 2018 in figures Sales by - - PowerPoint PPT Presentation
CM presentation 2020 Orion today year 2018 in figures Sales by - - PowerPoint PPT Presentation
CM presentation 2020 Orion today year 2018 in figures Sales by business Sales by market area Net sales 977 MEUR Operating profit 253 MEUR 5% 4% 15% 7% 34% 32% Personnel ~ 3 200 6% R&D investments 104 MEUR 50% 31% 16% 6
Orion today — year 2018 in figures
Net sales 977 MEUR Operating profit 253 MEUR Personnel ~ 3 200 R&D investments 104 MEUR 6 production sites in Finland Own sales unit in 26 European countries
34% 50% 7% 5% 4% Sales by business 32% 16% 31% 6% 15% Sales by market area
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Our businesses
Contract Manufacturing Manufacturing and packaging services for other pharmaceutical companies Animal Health Medicine and well-being products for animals Fermion Active pharmaceutical ingredients (APIs) Proprietary Products In-house developed drugs and
- ther drugs with valid product
protection Specialty Products Generic prescription drugs, OTC and non-medicinal products, biosimilars
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Orion has operations in 27 countries
Finland
- HQ
- Research & development
- Six production sites
- Sales unit
- Support functions
UK
- Sales unit
- Research & development
Europe
- Sales unit in 26 countries
India
- Support functions
ROW
- Global partner network
for sales
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You can rely on us - Orion Contract Manufacturing
Orion Manufacturing Operations in Finland
Espoo Plant | ~730 SC and QM employees Dosage forms
Liquid small-volume parenterals
(vials & ampoules)
Tablets & capsules Inhalations
Dosage forms
Non-sterile liquids, suspensions Nasal & topical sprays, drops Rectal enemas
Kuopio Plant | ~50 SC and QM employees Dosage forms
Hormone gels & solutions Tablets & capsules Potent & cytotoxic tablets & capsules Creams & ointments
Turku Plant | ~500 SC and QM employees Salo Plant | ~110 SC and QM employees
Centralized warehouse Tablet packaging Serialization
Hanko Fermion plant | ~160 employees
API synthesis development & production
Oulu Fermion plant | ~100 employees
API synthesis development & production Oulu Kuopio Espoo TurkuSalo Hanko
We know the importance of keeping a promise. It is the reason why we have been over 100 years in the business.
You can rely on us.
You can rely on us - Orion Contract Manufacturing
If you are looking for a partner who...
Helps
you to get your product from development to the market
WE OFFER
- Upscaling product to commercial stage
- Wide expertise throughout the whole value
chain
- Diverse production and process capability
as your needs grow
- Tailor-made complex solutions
- Our established processes to Customers
Delivers
with high reliability throughout product life cycle
WE OFFER
- Established and highly developed processes
and technologies
- Approvals of global regulatory bodies and
long track record of inspections
- On-time delivery reliability
- Sustainability, CSR and EHS practices well
in place
- Our experience to Customers
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You can rely on us.
99,5 %
On-time delivery performance
FDA, EMA, JP , ANVISA, TGA, Korean FDA, Russia etc.
Compliance
Prepare while others are
daydreaming.
Finnish airports run throughout year despite the hard weather conditions in winter. That constant performance is not a matter of luck, it is a matter of high standards and good preparation.
That is in our heritage as well. We prepare to maintain good service level.
You can rely on us - Orion Contract Manufacturing
You can rely on us - Orion Contract Manufacturing
Secure your supply chain
Finland is like this bedrock
- No hurricanes, floods or
earthquakes
- Stable politics and currency
- Well-established legislation
and infrastructure
Protect your IP Protect your product Protect your reputation Ensure your supply chain ethics
- One of the least corrupted countries
- The best adult literacy skills in EU
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Our main approvals (FDA & EMA) track record
KUOPIO TURKU ESPOO SALO (EST. 2014)
1990 2000 2020 2010
Our latest GMP inspections and audits
Authority Espoo plant Turku plant Kuopio plant* Salo plant FDA 2018, 2016, 2014 2016, 2014, 2013 2015 EMA 2018, 2017, 2015 2017, 2014, 2011 2019, 2013, 2010 2019, 2018, 2015 ANVISA 2017, 2014, 2008 2018, 2012, 2007 2016 MOH, Russia 2017,2020 2018, 2017, 2020 2017, 2020 Korean FDA 2009 2013 MOH, Turkey 2018, 2012 2012 2018, 2016 Taiwan 2013 Belarus 2018 2018 PMDA Accredited Accredited Accredited
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13
Material themes of Orion’s sustainability
LTIF 1 (6.3)
5.5
Injury rate
1,074
Energy savings MWh (3,725)
238
Audits undertaken by Orion (314)
40%
Energy savings target set for 2025 achieved (31%)
56
Customer complaints (Pharmaceuticals) Ppm (64)
- Patient safety
- Ensuring reliable supply of medications
- Manufacturing medications in an
environmentally sustainable way: efficient use of materials, energy efficiency, wastewater management
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2016 2017 GxP and EHS audits, partners and customers GxP and EHS audits, authorities
- No critical observations in audits
carried out by authorities, customers and partners.
- Slightly less critical observations
than in the previous year in audits carried out by Orion on partners.
- No product recalls related to
critical defects (Class 1).
In 2017 there were fewer product recalls than in the year before, number of audits increased
55 81
2016 2017 GxP audits EHS audits
29 26
Critical observations
1 4 1 4 6 4 3
2016 2017 Non-medicinal product Class 3 (minor) Class 2 (major) Class 1 (critical)
13 10 269 314 Audits by 3rd parties Product recalls Audits by Orion
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You can rely on us - Orion Contract Manufacturing
Production capabilities and expertise
You can rely on us - Orion Contract Manufacturing
Orion Contract Manufacturing
Hormonal Gels and Solutions Semisolids Cytotoxics Packaging and Serialization APIs and Intermediates Liquid Forms Special Capabilites
- High potent
- Veterinary
products
Sterile Solutions Solid Oral Dosage Forms
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Hormone production
PROCESSING
- Mixing
- Homogenisation
- OEL-5
DOSAGE FORMS
- Solutions
- Gels
- Creams
BATCH SIZES
- 120-2000 Liters
EQUIPMENT
- Becomix
- Krieger
- Fryma
- Alu/Laminate Sachets
- Pump Bottles
- Sprays
- Tailor-made
PACKAGING PRODUCTION FACILITY
- 8000 m² of new manufacturing, packaging, technical and supporting
areas
- Dedicated area for storing, weighing and dispensing of potent APIs
- Suitable for handling of large volumes of flammable liquids
- Closed processes, isolators and glove boxes
- Controlled removal of wastes
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Sterile production
- Aseptic Manufacturing &
Filling
- Terminal Sterilization
- OEL-4/5
- Injectable
- Solutions
- 20-580 Liters
- Bosch
- Bausch & Ströbel
- Eisai (Inspection)
- Nikka (Inspection)
- Glass Vials 5-50 ml
- Ampoules 1-20 ml
- Blister Packaging
PROCESSING DOSAGE FORMS BATCH SIZES EQUIPMENT PACKAGING
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Semi-solid forms
- Mixing
- Homogenisation
- OEL-4/5
- Ointments
- Creams & Gels
- Solutions
- 80/300 -1000 kg
- Fryma
- Krieger
- Nordenmatic
- Groninger
- King
- Alu/Plastic/Polyfoil Tubes Plastic Pump
Bottles
- Oral Syringes
- Rectal Tubes
- Nasal & Topical Sprays
PROCESSING DOSAGE FORMS BATCH SIZES EQUIPMENT PACKAGING
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Cytotoxics production
- Fielder
- Lödige
- Fette
- Accela Cota
- Plastic Jars
- 15/70 -140 Kg
- Tablets Film- & Uncoated
- Capsules Hard Gelatin
- Dry Mixing
- Isolators
- OEL-5
PROCESSING DOSAGE FORMS BATCH SIZES EQUIPMENT PACKAGING
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Liquid forms production
- Glass Bottles
- Plastic Bottles
- Nasal Spray Bottles
- 80-6000 kg
- Solutions
- Drops
- Suspensions
- Nasal & Topical Sprays
- Mixing
- Homogenisation
- Filtering
- Isolators
(Telstar)
PROCESSING DOSAGE FORMS BATCH SIZES EQUIPMENT PACKAGING
- Bausch & Ströbel
- Uhlmann
- Bosch
- FrymaKoruma
- IKA
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Solid oral dosage forms
- Fielder
- Glatt
- GEA
- Lödige
- Fette
- Manesty
- Blisters
- Glass Jars
- Plastic Jars
- Square and round bottles
- 100-1700
Kg
- Tablets filmcoated/
uncoated/modified release
- Capsules, hard gelatin
- High shear & fluid bed
granulation, FB drying
- Spheronization
Dry mixing
- OEL-4
PROCESSING DOSAGE FORMS BATCH SIZES EQUIPMENT PACKAGING
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Tablet Packaging in Salo
SERIALIZATION PACKAGES
- Plastic round/square jars
- Glass jars
- Blister packages
- Tailor-made
EQUIPMENT
- Uhlmann
- Systech software
- TraceLink repository
- Aggregation
- Tamper evidence
- Semi-manual for special packages
- Experience since 2015
FACILITY AND PROCESS
- Site established in 2013
- Each line in in its own dedicated area
- Primary & secondary packaging separated in own
cleanliness classes
- Humidity & temperature controlled as needed
SERVICES WAREHOUSING
- 14 000 pallet locations
- 120 cold storage pallet locations
- QA release
- EU reanalyzing
- Regulatory support
- Logistics management
- VMI
- Serialization data
management
- Launch support
- Fluent artwork process
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Special capabilities
- Medical devices
- EU re-analyses & QA release
- Logistics & launch management
- FDA compliant free space
SERVICES VETERINARY PRODUCTS CONTROLLED SUBSTANCES POTENTS
- License for manufacturing
- All dosage forms
- Oral prefilled syringes
- Schedules I-V
- Fast and easy licensing procedures
- Secure production and logistics
- Potent products up to OEL-5
- Corticosteroids
- Isolators & employee protection
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Fermion – APIs
- One partner for api & drug products
Contract Manufacturing
- Production from laboratory scale to
commercial scale
- 3 manufacturing sites in Finland
- Total volume of reactors 320 m3
- GMP reactor sizes vary from 10 l to 6300 l
- Annual API capacity >400 metric tons
- High-potency APIs (OEB5) (cytotoxic and
non-cytotoxic) from grams to tens of tons
Contract Development
- Synthesis development and process
engineering
- Analytical development and testing
- Particle engineering
- Scale-up
- Validation
- Lifecycle management
Regulatory and Compliance
DMF compilation, maintenance and consultancy services Experience in regulatory filings in e.g. USA, Canada, EU DMF/CEP, Japan, Taiwan, China, Brazil, Australia FDA approved since 1979 and EMA approved since 1971
Equipment
- Highly automated facilities
- Reactor sizes from 10-30 l (R&D) to 60 – 6300 l, total volume of
reactors 320 m3
- Hastelloy, stainless steel, glass-lined
- Glove boxes for HAPI handling
- Buss loop of 500 l for hydrogenations
Inspection history Espoo Hanko Oulu
FDA
2003 2011 2011 2014 2016 2018 2010 2013 2016 2017FIMEA (Finland)
2010 2013 2017 2011 2014 2017 2011 2014 2017PMDA (Japan)
2006*KFDA (South Korea)
2010ANVISA (Brazil)
2011 2016You can rely on us - Orion Contract Manufacturing
Packaging and serialization – We are ready!
2010 2012 2011 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 Serialization and aggregation 2010-2012 Serialization and aggregation started in 2011, all medicines in 2016 Serialization- aggregation for special products 2011-2014 Serialization + aggregation of all exported medicines 2014 Serialization in 2015 and aggregation at latest 2017 Serialization 2016-2017 Serialization in 2017 and aggregation at latest 2023 Serialization for all EU countries 2019 (except Belgium, Italy & Greece at latest 2024) On hold
We make your product serialized, tamper proof and child resistant so that you can sell in all your target markets
REGULATORY TIMELINE
You can rely on us - Orion Contract Manufacturing
CONTACT US FOR MORE INFORMATION
TEEMU KORHONEN Head of Region Europe and ROW Contract Manufacturing teemu.korhonen@orionpharma.com
- Tel. +358 50 966 5307
TIMO SUOKONAUTIO Head of Region North America Marketing & Sales Generic APIs and CM Services timo.suokonautio@orionpharma.com
- Tel. +358 50 966 5800
MARIA MOUKOLA Business Manager Contract Manufacturing maria.moukola@orionpharma.com
- Tel. +358 50 966 7162
Visit our web page:
www.orion-cmo.fi
Contact us via email:
cmo@orionpharma.com
Follow us in LinkedIn
Orion Contract Manufacturing