Absorber Introduction & Overview
Jim Hylen LBNE Hadron Absorber Core Advanced Conceptual Design Review 20 January 2015
Absorber Introduction & Overview Jim Hylen LBNE Hadron Absorber - - PowerPoint PPT Presentation
Absorber Introduction & Overview Jim Hylen LBNE Hadron Absorber Core Advanced Conceptual Design Review 20 January 2015 Outline Summary of Requirements Brief description of absorber design Details of radiation & energy
Jim Hylen LBNE Hadron Absorber Core Advanced Conceptual Design Review 20 January 2015
Outline
– Details of radiation & energy deposition are in Nikolai’s talk – Details of FEA are in Brian’s talk – Details of mechanical design/remote handling are in Vladimir’s talk
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Requirements summary (see requirements document LBNE-doc-10148
Physics requirement:
from it as well as hadrons, electrons, and photons generated in interactions of the primary beam with the target). Well defined end of the space where mesons decay to neutrinos.
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Proton beam hits target, producing shower of mesons Fraction of mesons decay to neutrinos (and muons) Hadron monitor detects charged particles (protons, mesons, muons) Absorber stops leftover protons, mesons and a fraction of the muons Monitor of muons penetrating absorber
Absorber hall & support rooms
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Decay pipe to go here Absorber to go here RAW room Muon monitoring to go here
Absorber hall layout for one level, showing support room detail (can zoom in for dimensions etc.)
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Water-cooled Hadron monitor steel core
Spoiler Water-cooled Al Mask blocks Aluminum core, 1st 9 blocks are sculpted
Overall absorber:
24,000 ft3
2,500 ton
“Absorber core”:
which share the features:
removable modules
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Hadron monitor Insertion/extraction tower
4 m diameter Decay pipe
MARS Energy Deposition & Radiological, N. Mokhov
Need to accommodate hadron monitor, used to check beam alignment
Need to accommodate muon monitor(s), used to monitor beam stability
muons are useful for monitoring neutrino beam, as they come from
the same meson decays that produce the neutrinos Spaces for muon monitors after absorber,
used by near detector group
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Absorber protection system would use a small chamber in one of these slots
Operational & Radiological Requirements
well as handle beam accident situations that may occur with some reasonable probability – Under Normal Operation, up to 30% of beam energy ends up in absorber – Set requirement to take 2 consecutive accident pulses of 100% beam power
– Keep below the allowable limits:
failures
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Core serviceability
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Cut-away to show gun drilled water cooling loop
Images from: Vladimir Sidorov
Steel Al
Storage of dead radio-activated equipment
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State of design
has been concentrated. Its advanced conceptual design is the focus of this
viable design, and is ready to proceed to detailed mechanical design.
estimates, and radiological issues that drive the civil construction have been seriously investigated. Some of that will be presented, although not the focus of this review.
monitoring systems are at a conceptual level; real work on those systems will not start until after the core design passes review. They will then be subject to their
straightforwardly from NuMI experience, and will be shown in this talk.
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Conditions used as input to FEA
LBNE will have two phases, 1.2 MW beam, then upgrade to 2.4 MW beam; but because of difficulty to upgrade absorber, design absorber from start for 2.4 MW
There will be different configurations of targets and horns in LBNE over its lifetime, in particular:
– The current baseline target/horn (using NuMI target/horn design) is financially driven; we know we can improve the beam by re-optimizing components – The current target/horn will only take 1.2 MW; we know we will re-design these components for 2.4 MW
Want to leave flexibility to accommodate those future configurations. Thus we have designed to meet “worst case” scenarios:
– Have assumed shortest reasonable target (two interaction lengths)
– Have assumed beam can totally miss target, hitting absorber directly
does not allow such a severe condition
– Have assumed tightest focus of beam at absorber (optics + beam-spot-at- target) for accident condition
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Beam parameters (see LBNE Beamline Operating Parameters LBNE-doc-10095
Will also present results that show design is OK for 60 GeV proton beam. (In fact, absorber could take MUCH higher beam power at 60 GeV).
– 2.4 MW beam is 1.5e14 POT/spill, 1.2 second repetition at 120 GeV – Beam spot size at target is 1.7 mm RMS for 1.2 MW design, may be up to 3 mm for 2.4 MW designs; used 2.4 mm for accident study since with our optics this gives smallest spot at absorber (7 mm RMS) for beam accident condition – Baffle hole diameter: 17 mm at 1.2 MW, but may be up to 30 mm for 2.4 MW, so have used 30 mm for range of possible beam accidents – Normal operation modeled with fin-type two-interaction-length target where:
absorber (~300 kW)
target) and be longer, so these beam assumptions are conservative
Designing to above parameters leaves significant flexibility for future configurations
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Using experience with NuMI
absorber, which has been operating for a decade without any problems.
absorber core, has seen same integrated proton-flux-density as LBNE absorber spoiler will, and has no problems so far.
successfully for last decade in NuMI target hall to swap horns and targets.
checking that beam is directed toward the target, has been used for last decade.
input to NuMI Beam Permit System for last decade.
System; some modifications/upgrades required to make this operate smoothly and reliably, and will be discussed.
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Strategy part 1 – keep temperature low
At the previous core review (Nov. 2013), design had peak temperature in Aluminum core of nearly 170 C. Concern was expressed that Aluminum can fatigue, creep, lose temper over time at high temperature, and a more conservative design was desired.
LBNE absorber design features to keep temperature low:
blocks lets shower spread out, reducing energy density before further showering
– Provide increased heat transfer conductance to water lines per amount of material at the center – Give more air space for shower to spread out (Aluminum dT < 1 C per pulse)
The combination reduces aluminum maximum normal operating temperature to 88 C with the worst target configuration we imagine using. We believe this is a robust design.
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Strategy part 2 – beam accidents
The absorber continually takes ~ 30% of the beam power. In a beam accident condition, this could go to 100%, and the beam can be concentrated in a smaller spot
LBNE design features to limit beam accidents:
– Although we did not take credit for the spoiler fins in the accident FEA Two worst case beam accidents, where FEA will be presented:
– Full beam hits center of absorber, where core is already at maximum temperature from normal operation – Full beam hits absorber where gun-drilled water lines are
Two other scenarios
– Beam not exactly centered on target for long term running
– Target gradually deteriorates, letting more protons through
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How would an accident pulse reach the absorber? How probable is it?
Baffle hole 17 mm diameter Beam profile, 1 sigma, 2 sigma Target 10 mm wide Geometry of 1.2 MW target and baffle
Beam would have to thread the hole between target and baffle Or target would have to move (limited if in horn)
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NuMI experience: (beam, target, baffle hole were all x0.7 of size of this design) Two or three accidents hit baffle, none into the baffle hole. One target bent, allowing 20% more power to absorber. One target gradually deteriorated, 10% more power to absorber Guesstimate: probably zero, maybe 1, accident threading hole during LBNE lifetime. Gradual target deterioration likely.
Base design target now puts some material in hole between target and baffle (but not credited in FEA)
Target based on NuMI Low-Energy-Target (NT) for LBNE at 1.2 MW (LT1.2)
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1st few fins are larger diameter (26 mm) than baffle hole (17 mm)
54 micro-radian multiple scattering for 120 GeV protons, 12 mm spot size at absorber
This doubles the scattering for worst-case accident of beam missing fin, reducing central proton flux at absorber
(details in Nikolai’s talk) Increasing size of 1st few fins will not affect pion production
Target and baffle
Why not just make the target larger or the baffle hole smaller?
resulting pions focus differently through the horns
reduction in neutrino flux, by absorbing pions trying to get out of the sides of the target But future target designs (like beryllium ball design) may naturally put more material in that space.
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Beam Accident condition target-system baffle prevents beam
hitting absorber outside aluminum core
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Absorber
Core blocks are 152 cm x 152 cm, accident pulses at 44 cm radius are well away from edges of Al blocks
Last /H trim; 3 inch aperture Midpoint of baffle; 30 mm aperture max. for 2.4 MW beam
Last V/H trim; 3 inch aperture
Accident pulse input
For FEA, two conditions
2.4 MW normal operating temperature Beam permit system should stop beam after 1 bad pulse, but have set a requirement to survive a 2- pulse accident
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Three independent systems provide redundancy to pull beam permit quickly in non-normal condition
target – Pull beam permit after 1 beam spill if proton trajectory is off, missing target
– Can pull beam permit after 1 beam spill, if muon response is not proportional to number of protons in spill
– with thermocouple on-axis in shower, provides fast response (detect Energy deposition in thermocouple itself)
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Beam Position Monitor system
NuMI beam permit system is operating with +/- 1.5 mm BPM window (pulls permit if proton beam center is more than 1.5 mm off nominal trajectory) Permit is pulled before the next pulse. If LBNE uses the same tolerance, pulse at the edge of this allowed window would send somewhat more beam tail (2% of beam) to absorber NuMI has had 2 horizontal BPMs and 2 vertical BPMs in final straight section; lesson learned from NuMI is that one of these can drift, and Autotune system will then re-direct beam to follow new trajectory. Require LBNE be protected against this, so that one bad BPM cannot compromise the system; redundant BPMs are a simple and cheap solution.
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Using muon monitor in beam permit
The general points of operation can be demonstrated with NuMI data
– Protons down primary beam line (using beam toroid monitor) – Muon flux after absorber (using small chamber centered on beamline)
subsequent pulses The concept is that if the protons did not hit the target, they will not produce mesons that can decay in the decay pipe to produce muons that penetrate the absorber.
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NuMI data at ~50% of normal NuMI beam power, showing drop in muon monitor response when beam partially misses target
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Demonstration of drop in NuMI muon monitor response when beam misses target, with beam ~ 2% of full power
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Beam hits baffle instead, baffle acts as target
Still plenty
per pulse in single pad of NuMI muon monitor
Majority of beam threading hole between target and baffle
Correlation between toroid POT measurement and muon monitor response, (few weeks of NuMI data)
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Mis-associated spills, ACNET lumberjack not good enough! Beam Permit System will have to properly time/associate the readouts Possible cut band, pull beam permit if muons disagree by more than ~10% of full power beam (would work even with NuMI gas flow chambers; can be tighter using other technology) POT/spill (e12, from toroid) Muon Monitor Response
Pull permit OK Pull permit
Improvements desired compared to NuMI for Beam Permit
gas supply bottles are changed; also response varies with atmospheric pressure; don’t want these variations which are features of a flowing gas system – LBNE beam permit muon monitor should ideally be sealed or vacuum system, such as sealed gas ionization tubes or Silicon/Diamond detector or SEM. Plan to test a new chamber in NuMI muon alcove (next slide) – Slow drifts (ageing) of chambers can be compensated by changing permit
replaced easily if they drift too far. LBNE permit monitor only needs to be < 1% the size of the NuMI muon monitors – not very expensive. Thus requirements for chamber are actually not especially challenging.
comparison invalid; for LBNE the front ends providing data to the beam permit system will need features that clear stale data and provide heart-beats, providing reliable data
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Absorber protection muon monitor technology
assess (and test at NuMI) the model that was used for CNGS muon monitoring. As LBNF forms, this is definitely an area to ask for help from CERN.
for vacuum utility make this less desirable than the sealed ionization chamber. This technology provides an alternate solution if the CERN devices would be non- linear (saturate) at our intensities.
CERN and installed diamond detectors in NuMI muon alcoves. A problem with the polycrystalline diamond detectors we have is that if beam is off for some amount
them unsuitable for protection monitors. Do not know if there is a solution to this (single crystal diamond? Silicon? A separate radiation source? …)
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Thermocouple system
in either solid Aluminum block 2 or 3 or 4 (or maybe all three) where: – Shower has spread out, so an array does not need to be as densely instrumented – Still quite large signal (temperature jumps), but not in the most stressful location – Geometry of blocks are suitable for replaceable thermocouples (sculpted blocks are not suitable); Vladimir will show a mechanical mounting concept
maximum in the NuMI absorber, in the target pile baffles, and recently in the target position monitor) doing some prototyping in the NuMI target pile would be a very useful exercise to demonstrate operation in the predicted environment and fine- tune the design.
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Thermocouple system input to beam permit
Can run in One mode, or Two modes of operation running simultaneously
– Pull beam permit if ~ 5C above normal operating temperature – Protects against slow deterioration of target, or extra beam tails, or beam partially missing target continuously – This limit would also pull permit after 1 to 5 full accident pulses, depending on how close to normal operating temperature the core is when accident pulses happen, and where pulses are directed – Also pull permit if accident pulse breaks the thermocouple, yielding non- physical read-back
– Pull permit if dT > 1 C
– Will pull beam permit in 1 accident pulse Note in both cases, thermocouples are in the shower; there is no delay time for heat to transmit through aluminum, e.g. to edge of block; the thermocouple material itself heats up, although it also rapidly equilibrates to surrounding material
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Thermocouple system input dT per pulse, on-axis 100% accident
dT (C) Upstream dT (C) Downstream Full Al Block 2 22.8 20.4 Full Al Block 4 10.0 5.6 Center of Full block 2 Temperature plot for accident pulses
Multiply scale by 1.2 to get kJ/cm3 per pulse
Sample thermocouple layout
Wires to connection on top
Edge of Al block 44 cm radius of possible beam accidents Thermocouples
Example of an array that if installed on solid AL block 2 would pull the permit in a single pulse for a half-intensity accident pulse anywhere on reachable face of absorber
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Comment on extent of Thermocouple system
(already redundant) muon and BPM systems to catch off-trajectory pulses. So it is a judgment call as to whether it is worth deploying the extra thermocouples, and also the optional before/after pulse comparison electronics. Can make that decision during preliminary design studies.
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Other hardware protection systems
(on the review web site) contains information about mitigations of risk, impact of and recovery from various failure modes
– Think they are fairly straightforward – Don’t plan to discuss unless there are questions from the committee
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expansion coefficient, modulus of elasticity and yield strength, ductility)
necessary
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Aluminum
(will discuss NuMI experience with Aluminum window) can be in air
need for encapsulation
Issues for Aluminum
– Addressed by spreading out shower (spoiler + sculpting)
– However, more ductile than Be or graphite, can plastically deform in accident and still function perfectly OK; have checked accident conditions
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Al 6061-T6 experience: NuMI Decay Pipe upstream window
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Air side of window shown (other side is helium) (Note lighting was different). Central ~1cm radius spot where beam hits window appears to build up an Aluminum Oxide layer; no further deterioration noted in later photo.
Al 6061-T6 experience: NuMI Decay Pipe upstream window
How does the NuMI decay pipe window compare to what the LBNE absorber spoiler will see? Left-over protons are multiple-scattered by target (4-radiation-lengths -> 0.24 milli-radians). The integrated proton flux thus scales by N_POT / L^2.
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NuMI to date LBNE design lifetime units Ratio Integrated Protons-on-target 2e21 39e21 POT 20 Distance L, target to (NuMI window, LBNE spoiler) 45 220 m 4.9 L^2 m^2 24 Flux ratio N_POT / L^2 LBNE spoiler / NUMI window 0.8 NuMI window has accumulated more integrated flux than spoiler will see ! NuMI window is 1/16” thick, is continuously under 0.1 bar pressure differential, and is still helium tight (target pile air upstream, decay pipe helium downstream)
Parameter List (page 1) (see Absorber Parameters LBNE-doc-10095
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Total beam power in absorber 742 kW For 2,400 kW beam Beam power in absorber core 512 kW 120 GeV, Normal ops. Beam energy deposited in core 2,246 kJ / pulse Full beam accident Decay pipe diameter / length 4 m / 204 m Helium filled Distance target to absorber 220 m Absorber size, excluding concrete 6.8m W x 6.4m H x 8.6m L Core blocks: 1.5m W x 1.5m H x 0.3m L (mask 2m W x 2m H) Spoiler 1 block, Al 6061-T6 Solid Mask 5 blocks, Al 6061-T6 Air holes in center Sculpted 9 blocks, Al 6061-T6 Thinner at center Solid Al 4 blocks, Al 6061-T6 Solid Fe 4 blocks, Carbon steel Nominal gap between core blocks 5 mm
Parameter List (page 2)
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Total water flow for core cooling 1760 gpm For 2.4 MW beam, incl. filt. Volume of water for core cooling system 1810 gallons Includes skid, etc. Water lines per block (Al / Fe) 4 / 2 X ( 19 / 4 ) blocks Flow rate per water line 20 gpm Water line diameter 1 inch Water flow velocity 2.5 m/s Water supply temperature 10 C Core blocks: Max. T normal / accident Accident is 2 100% pulses Spoiler 66 C / 146 C Mask 25 C Sculpted 88 C / 171 C / 140 C Normal / Off axis / On axis Solid Al 84 C / 121 C Solid Fe 235 C / 252 C
Backup
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Backup for thermocouple system estimates
dT (C) Upstream dT (C) Downstream Center Full Al Block 2 0.63 0.58
dT per pulse, normal operation
Backup for thermocouple system estimates Solid Al On-Axis: Contour plots - temperature Steady state After 2 Accident Pulses Solid Aluminum block 2
Thermocouple response time – from heat deposited
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For ungrounded 1/16” diam. thermocouple (type we have used in NuMI) “time constant” response to dT in surrounding material is 0.3 seconds.
From Omega.com
Beryllium has the best material properties, and would be the ideal selection except for:
– After irradiation, would be mixed waste, very hard to dispose of – Although benign as a solid, if some of it does become particulate and spread, it is a serious health hazard; so used only where necessary
Albemet has not quite as good properties, with similar downsides
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Graphite, advantages:
expansion coefficient, modulus of elasticity and yield strength)
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Graphite, disadvantages (relative to aluminum):
encapsulated and covered in an inert atmosphere (room temperature oxidation of graphite using radiation is in fact used in commercial applications)
– Note graphite can oxidize to a gas, which is lost, as contrasted to Aluminum, which
– In particular, encapsulation complicates modularization, and modularization is desired to be able to replace any failed part of the core
– LBNE dose in absorber core ~1 DPA, where graphite material properties change significantly with charged radiation (Fermilab-Conf-12-639-AD-APC December 2012, LBNE-doc-6659)
– Aluminum gun-drilled water lines are simple, provide good thermal heat transfer – Graphite would need exterior cooling plates forced into good thermal contact
We could likely make graphite work, but a significant R&D effort would be required to qualify graphite for LBNE absorber core and geometry might be complicated.
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Ozonolysis
For oxidation of graphite at room temperature by radiation:
been confirmed by Berger et al.[22]
Am not a materials scientist, and have not tried scoping calculations to extrapolate this to a graphite core, since we are concentrating on the Aluminum design. Perhaps NuMI experience with graphite deterioration in targets also biases us against using graphite in the absorber core. Believe 2nd target probably deteriorated due to gas contamination, even though it was below the nominal 400 C threshold for
NuMI Decay pipe window oxidation at beam spot is another example of what is called radiation accelerated corrosion.
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