3. Crimping Your Hose 4. Checking Your Work POWERFUL IDEAS START - - PowerPoint PPT Presentation
H OSE A SSEMBLIES & C RIMPERS B EST P RACTICES Zemarc rc Fluid d Power sales@zemarc.com Zemarc.com/parker Zemarc.com/parkercrimper Authorized Parker Distributor Two Parker Store Locations A GENDA 1. Choosing the Right Product 2.
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Authorized Parker Distributor Two Parker Store Locations
AGENDA
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Zemarc Fluid Power | www.zemarc.com/training Locations
4
Parker Stores
2
Hydraulic Service Centers
2
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ZEMARC SERVICES
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Hydraulic Service Center
Repairs
Pump & Motor Repairs Cylinder Repairs HPU Repairs Mobile & Industrial Valves
Testing
Flow/ Pressure Testing (up to 10K psi) Hydraulic Fluid Testing
Authorized Service Center
www.zemarc.com/servicecenter
Zemarc Services
Custom Parts & Systems
HPUs Manifolds Hose & Tube Assemblies Test Stands & Flow Benches Autoclave Coning, Threading & Bending Automatic Lubricating Systems Custom Part Manufacturing
Predictive Maintenance
Predictive Maintenance Inspection Condition Monitoring Solutions
Parts Interchange
ISO Interchange available on hose, fittings, valves, filters, & more.
See online tools: zemarc.com/tools Our experts are ready to assist you!www.zemarc.com/services
Parker Store
We Have Stock!
Hydraulic Hoses JIC 37° & SAE 45° Fittings Seal-Lok Fittings Metric & Pipe Fittings Flanges & SAE Straight Thread Quick Couplings & Swivels Brass Fittings & Valves Hydraulic Hoses Valves & More ISO Interchange Available www.zemarc.com/parkerstore
SAME DAY! Complete Hose Assembly Services
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PARKER FULL LINE DISTRIBUTOR
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www.zemarc.com/parker
Hose & Fittings
Hose, Tubing, & Fittings Swivels, Valves, Adapters Brass Fittings & Valves Quick Couplings Hose & Fitting Tools
zemarc.com/fittingfinder zemarc.com/hosefinder zemarc.com/crimpsource zemarc.com/safehose zemarc.com/qcinterchange zemarc.com/toolspec
Process Control & Instrumentation
Filtration
Filter Interchange Tool
zemarc.com/filterinterchange
Hydraulic & Pneumatic
Pump & Motors | Cylinders | Valves Accumulators | Cartridge Systems Air Preparation (FRL) | Manifolds Hydraulic & Pneumatic Tools
zemarc.com/pumpcrossover Zemarc.com/valvecrossover
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TELL US…
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How familiar are you with Crimpers? What brand of hose, fittings, and equipment do you currently use?
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LET’S GET STARTED
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. CHOOSI OOSING NG THE RI RIGH GHT PRO PRODU DUCT
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STAMPED
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ENDS DELIVERY
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www.zemarc.com/wallchart
PARKER GLOBALCORE
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. CHOOS OOSING ING THE RI RIGH GHT CRI RIMPE MPER
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CHOOSING THE RIGHT CRIMPER
KarryKrimp KarryKrimp 2 Parkrimp 2
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Up to 1-1/4” ID 2 wire braided hose Up to 5/8” ID 4 wire spiral hose Only steel fittings Up to 2” ID 2 wire braided hose Up to 2” ID 4/6 wire spiral hose Up to 1-1/4” ID 2 wire braided hose Up to 1-1/4” ID 4 wire spiral hose Up to 1” ID 6 wire spiral hose
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PARKER KARRYKRIMP
Available as a fully assembled bench mount or as a portable unit Crimps hoses up to ¾”, 1” and some up to 1 ¼” depending on hose type Crimps steel and brass fittings, NOT stainless Capable of up to 200 crimps per day w/ 8 second cycle time (Benchmount) vs 30 second cycle time (Portable) Portable unit available w/ electric, air,
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PARKER KARRYKRIMP 2
Available in Bench Mount or Portable unit (120 lbs) Crimps more hose types than KarryKrimp or MiniKrimp, including most hoses up to 1” and some to 1 ¼” Crimps steel, brass, and stainless More robust, slightly slower cycle times for Benchmount vs KarryKrimp but faster for portable Portable units available with electric, air, or hand pumps
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PARKER PARKRIMP 2
Crimps hoses up to 2” Floor/Bench Mount unit Crimps steel, brass, and stainless fittings Available in single phase
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PARKER MINIKRIMP
Crimps most hoses up to ¾” and some up to 1” Available with air operated pump or manual hand pump Crimps steel and brass, NOT stainless fittings Lightweight, portable, can be bench/vise mounted or put on a collapsible stand
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. CRIMPI MPING NG YO YOUR HOS R HOSE
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CRIMPING A HOSE
Prep the crimper by choosing the die and tooling that corresponds to the hose type and size you are about to crimp.
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PREP THE HOSE
Mark the hose with a line, using either an insertion depth block or the fitting to be crimped, to ensure the fitting is fully seated
Recall when measuring assembly lengths INCLUDE the fittings
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SELECTING YOUR DIE
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CRIMPING
Once fitting is fully seated
be crimped 1. Insert hose from the bottom of the die.
to pass the inside ridge
fitting on the die ridge and hold there until fully crimped (make sure the fitting remains fully seated on the hose as well)
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CRIMPING
1. Depending on the crimper model, you will actuate the ram of the crimper with the joystick
seated in the die, actuate the crimper and allow it to fully extend.
will start to build pressure (no need to exceed 4000psi when crimping)
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. CHECKING KING YO YOUR R WORK ORK
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CHECK YOUR WORK
Reference the die selection chart or specs from Crimp Source to ensure proper crimp Check reference line from depth block for proper insertion depth Note: It is recommended hoses be cleaned before being installed Once crimp diameter and insertion depth is confirmed and hose is cleaned, now we can pressure test or install
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ACCESSORIES & USEFUL LINKS
Die kits and Die Rings Insertion Depth Blocks Cutoff tools (saws and hand tools) Fitting Push-On Stand Cleaning Kits Die RacksZemarc Fluid Power | www.zemarc.com/training POWERFUL IDEAS START HERE
www.zemarc.com/crimpsource www.zemarc.com/hosefinder www.zemarc.com/fittingfinder
HOSE & FITTING WEBTOOLS LINKS
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WANT A CRIMPER AT NO-CHARGE?
Current Stocking Promotion
Promo Code
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IS YOUR OLD STOCK IN THE WAY?
Switch Today! Get New Inventory Get New Crimper Get product credit for competitive stock Get rid of your old inventory
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RENTALS
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Short-term
No commitment Temporary locations Project-based
Starting at $250/ Week Easy with Zemarc
Rep selects your dies Rep select your power supply
Delivery
Training Pick-up/ Ship
OTHER USEFUL PRODUCTS
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QUESTIONS?
Email: sales@zemarc.com Chat: zemarc.com/chat Call: 323-721-5598 Zemarc.com/fcg Zemarc.com/parkercrimper Zemarc.com/wallchart See more at www.zemarc.com
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