1988 - 2016 ICTC is a Full Service Manufacturer of Custom Wire - - PowerPoint PPT Presentation
1988 - 2016 ICTC is a Full Service Manufacturer of Custom Wire - - PowerPoint PPT Presentation
1988 - 2016 ICTC is a Full Service Manufacturer of Custom Wire Harnesses, Cable Assemblies, Printed Circuit Board Assemblies & Electronic Box Builds ICTC P RESENTATION T ABLE OF C ONTENTS 1) ICTC Company Profile Background Off
ICTC PRESENTATION TABLE OF CONTENTS
1) ICTC Company Profile
- Background
- Industry Specialties
- Quality & RoHS Statements
- Cable & Wire Harness
- EMS Solutions
- Turn Key Services
- Off Shore
- Customer Service
- Delivery
- Hall of Fame
- Testimonies
- Summary – At the Core
2) News & Press Releases 3) ISO Certificate 4) MBE Certificate 5) Sample Quality Plan 6) Quality Manual ICTC is a Full Service Manufacturer of Custom Wire Harnesses, Cable Assemblies, Printed Circuit Board Assemblies & Electronic Box Builds
ICTC COMPANY PROFILE
SECTION 1
ICTC BACKGROUND
- Located 35 miles North of Tampa Florida, USA
- China location in Chang An Town, Dongguan
- Part of IC INTRACOM’s global group of companies with offices
and distribution centers around the world www.icintracom.com
Founded in 1988, the company has evolved from a simple local cable assembly house to a worldwide provider of electronic manufacturing
- solutions. In 1996, ICTC received ISO 9002:1994 certification. In 2003,
ICTC USA established its own facilities in China, and as of May 2010, both
- ur USA and China facilities have ISO 9001:2008 certification.
With our Global Presence, multiple locations, and strategic partners around the planet, we are able to provide client specific manufacturing solutions that are value focused with excellence in service, superior quality, and with an ultimate goal of exceeding our customer's expectations.
ICTC INDUSTRY SPECIALTIES
Aerospace & Defense Audio / Video Marine Automotive Data Communications Electronics Gaming Industrial Machinery Lighting Medical Video Military Renewable Energy Telecom / Networking
For more than 25 years, ICTC has built its reputation on delivering the highest level of quality and service to our customers in a variety of industries. Strongly committed to honor and integrity, we work hard each day to earn your trust, striving with excellence to surpass your expectations. ICTC USA is dedicated to listening, understanding and delivering manufacturing solutions for your needs, allowing you to free up more resources and focus on your own unique core competencies.
ICTC QUALITY ASSURANCE
Class II & Class III
ICTC QUALITY ASSURANCE
Onsite Quality Control of OEM product realization Verify components at IQC ISO 9001:2008 in China & US Product Specific engineered QP’s (Quality Plans) Mid-process inspection Out of box audits
At ICTC USA, we are committed to quality by focusing on customer’s needs and listening to their
- expectations. Our expectation is that we supply an uncompromising manufacturing performance
by delivering superior quality products to our clients with white glove service - on time, every time!
ICTC QUALITY ASSURANCE
RoHS
- HS – Restriction
estriction of f Haz azar ardo dous us Sub ubstan stance ces
- Directi
ctive ve bans the following g from electr trical and e electron tronic equipm pment ent.
http://www.ce-mark.com/RoHS2.pdf
- Lead (0.1%)
- Mercury (0.1%)
- Cadmium (0.01%)
- Hexavalent chromium (0.1%)
- Polybrominated biphenyls (0.1%)
- Polybrominated diphenyl ethers (PBDE) (0.1%)
- Medical Devices and Monitoring / Control Instruments containing the six substances will no
longer be allowed on the European market after July 22, 2014
- RoHS Compliance Certification issued with each completed job upon request.
ICTC is 100% % RoHS Compliant nt to t the new w RoHS2 Directi tive ve 2011/ 11/65/ 65/EU EU
ICTC QUALITY ASSURANCE
Warehouse
Receiving Material Handling Storage
EMS
Screen Storage Work Stations Testing
CMS
Storage Tin Dipping Work Stations
ICTC Cable and Wire Harness Standards
We adhere strictly to the following manufacturing processes –
- J-STD-001D Certified Soldering Instructors & Technicians
- Class II & Class III Soldering
- IPC/WHMA-A-620 Rev. A
WHMA Member ISO 9001: 2008 Certified 0078239 ISO 13485:2003 Certified 0077249 Mil Spec UL Registered Firm E231095 ITAR, Q2 2015 AS9102, Q2 2015
ICTC CABLE AND WIRE HARNESS PROFICIENCIES
Custom Wire & Cable Operations Cutting, Crimping, Stripping, Termination Heat Shrinking, Tinning, Twisting, Kitting Spiral Wrapping, Butt Splicing Labeling, Marking and Molding Simple & Intricate Wire-Harness Assemblies Shielded or Unshielded Modular, Semi-Rigid Coax, Multi-pair and Discrete 100% Testing
ICTC Cable and Wire Harness Varieties
- Data Communications
Cable
- Co-ax to include semi-
rigid
- Discrete Wire
- Ribbon Cable
- Hook-Up Wire / Lead Wire
- Audio/Video Cable
- Computer Cable
- Automotive Wire and
Battery Cable
- Marine Wire
- Mil Spec
- Industrial Wire
- Instrumentation Cable
- Power Cable
- Flexible Control Cable
- Continuous Flex Cable
- Automation Cable
- Torsion wire
- Halogen Free Cable
- High Temperature Cable
ICTC EMS Solutions
- Thru-hole
- SMT including BGA’s
- Typical sizes, thicknesses & layers
- ROHS Compliant
- Conformal Coating
- Assembly to IPC-A-610 Class ll & Class III
- Component sizes of 0402 and up (USA)
- Small runs of 50-1,000 in USA
- Large runs of 1,000+ in China
ICTC USA EMS EQUIPMENT LIST
- Universal Advantis3
Lightning 30 Chip Shooter (2 units)
- Universal Advantis iL7 -
Fine Pitch Placement
- Universal VCD Axial
Inserter
- Universal Pick and Place
- Conceptronic HVA 155, 10
Zone Reflow Oven
- Electrovert Ultrapak 600M
Wide Wave Solder
- AlphaMetals OmegaMeter
600 SMD
- AOI A1 Inspection System
- OZO 16SI PCB Depanelizer
- EMC Cyberclean 200 In-
line Wash
- Custom Conformal Coat
Booth
- Various HEPCO Component
Prep Gear
ICTC USA EMS EQUIPMENT LIST
- DEK Horizion 03iX Screen
Printers (2)
- MyData MY-9
w/Hydrahead
- Vitronics Soltec XPM 520
reflow oven
- Scienscope MZ7-PK5-LED-
X Video Inspection System
- Manncorp BR-720 Semi-
Automatic Rework Station
- Manncorp 28.4 Wave
Solder Machine
- Glennbrook Technologies
RTX-113 X-RAY
- Aqueous Technologies
Trident XLD Zero Discharge Batch Cleaner with Eco-Cycler
ICTC TURN KEY SERVICES
- Engineering Support & Services
- Custom Drawings
- Customer drawing updates
- Process Engineers
- Project Managers
- BOM/AVL Analysis
- Sub-Assembly Builds
- Modular Solutions
- Enclosures
- Integration of Hardware &
Software into builds
- Serialization
- Bar-Coding and Date Stamping
- Plastic Injection Molding
- Aluminum Injection Molding
- Die Cast
- Precision Machining
- Design Package Review
- World Wide Component Sourcing
- Suggesting possible crosses for
additional savings
- In-Process Monitoring
- Refurbishment
- Tooling
- Quick Turn Prototyping
- First Article Sampling
- Managing Production and Logistics
- f Offshore and Domestic Builds
- Kitting
- Prototyping
- Including PCB & SMT
Assembly
- Supply Chain/Logistics Management
- Domestic & international
logistics
- Warehousing & JIT Direct
Fulfillment to the field
- Testing Capabilities
- Domestic and Offshore
- Testing to 100% of the client’s
- r ICTC USA's testing
requirements, whichever is more stringent
ICTC TURN KEY SERVICES
ICTC USA is able to manufacture small to medium-sized Turn Key builds, as well as prototyping, in our factory located in Florida, USA. We are also experts in preparing a product for higher volumes and offshore production. Our value-added services include domestic re-testing, warehousing, complete logistics and even refurbishing services.
ICTC OFFSHORE CAPABILITIES
- Crossing parts on BOM’s
- US specified parts are going to be more expensive in China
- Tooling costs
- Generally around 50% savings over US Domestic tool costs
- Generally a 4-6 week time savings
- Manufacturing costs
- Generally around a 30% savings
- Dedicated Quality Control under ISO 9001:2008 processes
- ICTC’s own inspection engineers on site
- Uninterrupted transition of US domestic production to
- ffshore production
- Managing protection of IP (Intellectually Property) by
intelligently compartmentalizing China manufacturing.
What Makes ICTC Unique?
Blended Manufacturing Services Customer Driven
Our ‘Customer Service Policy’ is Driven by the Unique and Custom Requirements of Each of our Clients. Not ONE Service Policy for All Clients, but ONE Service Policy for Each Client . . .
- The way they want it,
- When they want it and
- How they want it.
You will receive:
- Personal Attention
- Honest Communication
- Timely Communications
- Much Attention to Detail
ICTC Customer Care
HALL OF FAME
Unrivaled Integrity & Customer Focus Financially Powerful Global Reach Flexibility and Agile CMS/EMS/GMS - Established, Comprehensive Electronics Manufacturing Services Quality – Price – Delivery Solid Infrastructure and Processes Experts in US and Off-Shore Sourcing and Manufacturing Trustworthy, Secure and Confident Procurement
ICTC Summary – At the Core
A Total ICTC Team Commitment to Your Total Satisfaction! Come See and Experience Yourself
ICTC NEWS AND PRESS RELEASES
SECTION 2
Interconnect Cable Technologies Corporation Invests $3.1 Million To Establish Manufacturing Facility In Brooksville, Florida
ICTC IN THE NEWS
ICTC Carries Stream of Inventions to the Market
By Shary Lyssy Marshall, Times Correspondent In Print: Sunday, March 27, 2011 A new Dallas County Schools bus has cameras near the Stop-Arm to catch drivers who fail to halt. It’s part of a security system built by ICTC, based in Hernando County. Some manufacturers make a product that's all their own. Others, like ICTC, make products based on prototypes inventors bring to them. The company, with headquarters at the Hernando County Airport Business Complex, has helped dozens of firms bring new products to a mass market, including electronic security systems that keep schoolchildren safe, marine cables that can weather the elements and traffic control systems that help clear intersections for emergency vehicles. Part local, part global, ICTC specializes in cable assemblies and electric boxes for more than 50 clients in the medical, military and technology industries. Part of the company's job is advising clients on the best places to manufacture their products. With many firms operating on lean budgets and avoiding risk, putting all of those
- perations overseas doesn't always make sense, said president Sareet Majumdar.
"A lot of companies decided to draw down their inventories and couldn't place orders way into the future," he said. "They needed a better response domestically.“ Majumdar describes ICTC as a hybrid. Its headquarters and main manufacturing facility are both in Hernando, but it also has a small management team in China that facilitates production there when necessary. Of the company's 91 employees, nine work in China while the rest live and pay taxes here. Based on an increased workload, ICTC added an additional shift last summer, increasing its work force by 25. One new product line came from officials at Louisiana-based company which wanted someone to manufacture a new security system for school buses. The product includes cameras both inside and outside of buses, helping drivers monitor student behavior as well as drivers zooming past stop
- signs. ICTC was able to build the product, and schools from Rhode Island to Texas have lined up to try it. Other recent ICTC products include a specialized cable used
- n high-speed ferries. The cable has to be able to work in harsh conditions - saltwater, high temperatures and freezing temperatures. "That product will go all over the
world," said Majumdar. Another customer designed the electronics for traffic boxes, those large boxes off to the side of major intersections that allow officials to tweak traffic lights. Everything the company does depends on a steady stream of inventions and prototypes. "We are 100 percent customer focused," Majumdar said. "We don't invent anything. "If our customers don't develop or come up with cool ideas, we don't have anything to make. A lot of companies say, 'We rely on our customers to buy our product.' We rely on them to develop a product for us to manufacture.“ Manufacturing has grown in the United States during the recession. And as the economy improves, Majumdar expects business to continue to grow. “That's the nature of our business," he said. "When the economy picks up, the mothballed projects come to life. "Ideas that have been sitting on someone's desk for a while suddenly look possible."
ICTC ISO CERTIFICATES
SECTION 3
Chris Jouppi President, QMI-SAI Canada Limited ________________________________________________________________________________ ISO 9001
CERTIFICATE OF REGISTRATION
ISO 9001:2008
The manufacture and distribution of cable, harness, and electronic assemblies.
Certificate No.: CERT-0078239 Original Certification Date: August 17, 2014 File No.: 1654463 Current Certification Date: August 17, 2014 Issue Date: August 18, 2014 Certificate Expiry Date: August 16, 2017
ICTC USA
16090 Flight Path Drive, Brooksville, Florida 34604 USA
The above organization has been audited in accordance with the requirements of AS9104/1:2012. SAI Global Certification Services Pty Ltd dba QMI-SAI Canada Limited located in Toronto, Ontario, Canada is accredited under the Industry Controlled Other Party (ICOP) scheme. The certificate is issued at the accreditation location in Toronto, Canada.
This is to certify that
- perates a
which complies with the requirements of for the following scope of registration
Quality Management System
Registered by: SAI Global Certification Services Pty Ltd, 286 Sussex Street, Sydney NSW 2000 Australia with QMI-SAI Canada Limited, 20 Carlson Court, Suite 200, Toronto, Ontario M9W 7K6 Canada (SAI GLOBAL). This registration is subject to the SAI Global Terms and Conditions for Certification. While all due care and skill was exercised in carrying out this assessment, SAI Global accepts responsibility only for proven negligence. This certificate remains the property- f SAI Global and must be returned to them upon request.
Samer Chaouk Head of Policy, Risk and Certification
ICTC USA
16090 Flight Path Drive, Brooksville, Florida 34604 USA
Quality Management System ISO 13485:2003
The manufacture and distribution of cable, harness, and electronic assemblies.
Certificate No.: CERT-0077249 Original Certification Date: August 17, 2014 File No.: 1654463 Current Certification Date: August 17, 2014 Issue Date: August 18, 2014 Certificate Expiry Date: August 16, 2017
Chris Jouppi President, QMI-SAI Canada Limited ________________________________________________________________________________ ISO 13485
Registered by: SAI Global Certification Services Pty Ltd, 286 Sussex Street, Sydney NSW 2000 Australia with QMI-SAI Canada Limited, 20 Carlson Court, Suite 200, Toronto, Ontario M9W 7K6 Canada (SAI GLOBAL). This registration is subject to the SAI Global Terms and Conditions for Certification. While all due care and skill was exercised in carrying out this assessment, SAI Global accepts responsibility only for proven negligence. This certificate remains the property- f SAI Global and must be returned to them upon request.
This is to certify that
- perates a
which complies with the requirements of for the following scope of registration
CERTIFICATE OF REGISTRATION
Samer Chaouk Head of Policy, Risk and Certification
ICTC MBE CERTIFICATE
(MINORITY BUSINESS ENTERPRISE)
SECTION 4
ICTC SAMPLE QUALITY PLAN
SECTION 5
Work Order ID:
WO17561
Assembly ID: CABLE ASSY HVPS CONTROL Assembly Description: D 952AW-00 Assembly Rev: Customer: Req'd Qty: Req'd Date: December 01, 2014 50.00
*WO17561* *95522A-00*
EC3422 ECO: Acme Widget
UNCONTROLLED WHEN PRINTED
Approvals:
Planning: Production Approval:
ECO History:
Page 1 of 1
Effective Date Description Reason Comments ECO Title BOM: ADD PN 58E ASSEMBLY REQUIRES BAG ON THE BOM 10/08/2014 COMPLETE 10-10-14 EC3422 952AW-00 REV. D NEW EC2411 ROUTING UPDATE WITH NEW OP CODE. ADDED TOOLING AND MANUFACTURERS PARTS NUMBER ON THE STEPS. 07/30/2013 COMPLETE EC2411 952AW-00 NEW RELEASE SHOP FLOOR CONTROL 08/21/2012 COMPLETE EC1406 952AW-00 QP REV CHANGE FROM 02 TO 03 ADDED NOT ON STEP 010 (DISCARD TERMINALS THAT CAME W/CONNECTOR) 06/08/2012 COMPLETE EC1248 952AW-00 UPDATED QP FROM REV.01 TO REV.02 CHANGED CUT LENGTH TO WIRES 1, 2, AND 11 FROM 4.25” TO 4.35”. RENUMBERED STEPS TO- CONFORM. IDENTIFIED WIRES TO EASIER
- UNDERSTANDING. CHANGED QTY TO BOM ITEM #3
Drawings & Labels:
Page 1 of 2
DWG_95522A-00 REV.D EC3422 10-10-14Page 1 of 8 11/25/201412:22:16PM
C:\WINDOWS\TEMP\WorkOrder_ShopPacket_J {0982461D-8D17-426C-867D-C8A1E35C966C}.rptWork Order ID:
WO17561
Assembly ID: CABLE ASSY HVPS CONTROL Assembly Description: D 952AW-00 Assembly Rev: Customer: Req'd Qty: Req'd Date: December 01, 2014 50.00
*WO17561* *95522A-00*
EC3422 ECO: Acme Widget
UNCONTROLLED WHEN PRINTED
LBL_THL- 106-701Assembly Special Requirements: Assembly Procedure:
ALL OPERATORS ARE RESPONSIBLE FOR THEIR INDIVIDUAL WORKMANSHIP PER QUALITY STANDARD IPC/WHMA-A-610 OR 620 Class 3
STEP DESCRIPTION HH:MM:SS Per Step / Per Order MACHINE IDRouting:
Page 1 of 4
WORK CENTER REF DRAWINGS STD OPERATION 100.00*100*
1011001 NON-STANDARD PROCESS 1000000*1000000*
Print/check label BOM Item #10 (THL-106-701) per labeling requirements. 00:00:00 00:00:00 150.00*150*
1003760 EUB 4600 cut HS less than 6" 1 pc 1000000*1000000*
Cut h/s BOM Item #5 (VERSAFITBLK1/4) to length of 3.00" +/ - 0.02" (2.98" to 3.02") 00:01:40 00:00:02 200.00*200*
1003532 EUB 7400 cut/strip 1-12" 1pcs 1000000*1000000*
Cut (8) eight pieces of wire BOM Item #3(26M81044/12-26-9) to a length of 4.25” ± 0.100” (4.15” to 4.35”)Strip A end to a length of 0.065” ± 0.01” (0.055” to 0.075”).Strip B end to a length of 0.156” ± 0.01” (0.146” to 0.166”). IDENTIFY WIRES WITH 4.25” 00:04:10 00:00:05Page 2 of 8 11/25/201412:22:16PM
C:\WINDOWS\TEMP\WorkOrder_ShopPacket_J {0982461D-8D17-426C-867D-C8A1E35C966C}.rptWork Order ID:
WO17561
Assembly ID: CABLE ASSY HVPS CONTROL Assembly Description: D 952AW-00 Assembly Rev: Customer: Req'd Qty: Req'd Date: December 01, 2014 50.00
*WO17561* *95522A-00*
EC3422 ECO: Acme Widget
UNCONTROLLED WHEN PRINTED
STEP DESCRIPTION HH:MM:SS Per Step / Per Order MACHINE IDRouting:
Page 2 of 4
WORK CENTER REF DRAWINGS STD OPERATION 300.00*300*
1003532 EUB 7400 cut/strip 1-12" 1pcs 1000000*1000000*
Cut (3) three pieces of wire BOM Item #3 (26M81044/12-26-9) to a length of 4.35” ± 0.100” (4.25” to 4.45”) (WIRES 1, 2, AND 11).Strip A end to a length of 0.065” ± 0.01” (0.055” to 0.075”). *** NOTE: Strip B end to a length of 0.156” ± 0.01” (0.146” to 0.166”). IDENTIFY WIRES WITH 4.35” *** 00:04:10 00:00:05 400.00*400*
1004918 Auto single terminate 15 termination 1000000*1000000*
Terminate A end of all wires with terminal BOM Item #2 (50079-8000 ) USE APPLICATOR 63820-7000 . NOTE: CRIMP FOUR DUMMY TERMINAL PER EACH ASSY. *** NOTE: USE UL PULL TEST CHART ATTACHED TO THE PULL TEST EQUIPMENT. BOM #2.1 (APPLICATOR) CRIMP HEIGHT 26 AWG 0.0235+/- 0.001 (0.0235 – 0.0255) NOTE: IF ALTERNATE TERMINAL IS USE SEE BOM FOR TOOLING, *** 01:15:03 00:00:90 500.00*500*
1009114 Install terminal 15 pcs 1000000*1000000*
Install A end terminals into P1 connector BOM Item #1 (51021-1500) per Customer Drawing. install A end dummy terminals BOM item #2 (50079-8000) into 4 unused positions on P1 connector. 01:40:04 00:00:120 550.00*550*
1010580 Ink stamp label - hand 1 lablel 1000000*1000000*
Stamp the H/S to creating BOM Item #4 (95522A-00-LABEL) 00:04:10 00:00:05 600.00*600*
1011013 Slide H/S over wires or cable 1 pcs 1000000*1000000*
Slide the ¼” black heatshrink label BOM Item #4 (95522A-00-LABEL ) over wires per Customer Drawing. Note: See label orientation. 00:03:20 00:00:04 700.00*700*
1011265 POSITION BOOT OVER CONN 1000000*1000000*
Slide P4 connector boot BOM Item #6 (214A021-3 86) per Customer Drawing. 00:06:40 00:00:08Page 3 of 8 11/25/201412:22:16PM
C:\WINDOWS\TEMP\WorkOrder_ShopPacket_J {0982461D-8D17-426C-867D-C8A1E35C966C}.rptWork Order ID:
WO17561
Assembly ID: CABLE ASSY HVPS CONTROL Assembly Description: D 952AW-00 Assembly Rev: Customer: Req'd Qty: Req'd Date: December 01, 2014 50.00
*WO17561* *95522A-00*
EC3422 ECO: Acme Widget
UNCONTROLLED WHEN PRINTED
STEP DESCRIPTION HH:MM:SS Per Step / Per Order MACHINE IDRouting:
Page 3 of 4
WORK CENTER REF DRAWINGS STD OPERATION 800.00*800*
1002410 Hand term. 11 pcs 1000000*1000000*
NOTE: DISCARD TERMANALS THAT CAME W/ CONNECTOR. Terminate B end of all wires with terminal BOM Item #9 (206795-3) USE HANDTOOL M22520/2-01 OR POSITIONER K13-1. *** NOTE: USE UL PULL TEST CHART ATTACHED TO THE PULL TEST EQUIPMENT. NOTE: IF ALTERNATE TERMINAL IS USE SEE BOM FOR TOOLING, *** 02:17:36 00:00:165 900.00*900*
1009114 Install terminal 15 pcs 1000000*1000000*
Install B end terminals into P4 connector BOM Item #8 (M24308/2-2F) per Customer Drawing and wire chart. Note: USE PRODUCTION AID FOR INSERTION. Install B end dummy terminals BOM item #9 (206795-3) into 4 unused positions on P4 connector. 01:40:04 00:00:120 1,000.00*1000*
3000301 Test 2 connectors 3000000*3000000*
100% test all assemblies in lot. *** NOTE: TEST REQUIREMENTS: 1) TF 522A 2) TA 15 POS (TEST CABLE) 3) FAILS ON 12 *** 00:10:00 00:00:12 1,100.00*1100*
1010100 Position and shrink heatshrink 1-4" 1 pc 1000000*1000000*
Shrink the ¼” heatshrink label per Customer Drawing. 00:10:00 00:00:12 1,200.00*1200*
1011265 POSITION BOOT OVER CONN 1000000*1000000*
Position in place P4 boot and shrink. 00:06:40 00:00:08 1,300.00*1300*
4000004 Inspection 5 inspection points 4000000*4000000*
100% Inspection of assemblies, per Customer Drawing, and workmanship per IPC/WHMA-A-620 Class 3 *** NOTE: FINAL INSPECTION REQUIREMENTS:- 1. VERIFY OVERALL LENGTH PER CUSTOMER DRAWING.
- 2. VERIFY PROPER LABEL INFORMATION PER CUSTOMER
- 3. VERIFY SUCCESSFUL COMPLETION OF
- 4. VERIFY INSTALLATION OF DUMMY PINS IN UNUSED
- 5. VERIFY WORKMANSHIP PER IPC/WHMA-A-620 CLASS 3 ***
Page 4 of 8 11/25/201412:22:16PM
C:\WINDOWS\TEMP\WorkOrder_ShopPacket_J {0982461D-8D17-426C-867D-C8A1E35C966C}.rptWork Order ID:
WO17561
Assembly ID: CABLE ASSY HVPS CONTROL Assembly Description: D 952AW-00 Assembly Rev: Customer: Req'd Qty: Req'd Date: December 01, 2014 50.00
*WO17561* *95522A-00*
EC3422 ECO: Acme Widget
UNCONTROLLED WHEN PRINTED
STEP DESCRIPTION HH:MM:SS Per Step / Per Order MACHINE IDRouting:
Page 4 of 4
WORK CENTER REF DRAWINGS STD OPERATION 1,400.00*1400*
1011000 SPECIAL SHIPPING INSTRUCTIONS 1000000*1000000*
Apply label on bag and assembly in bag/label. Align on layers of bubble wrap, pack for shipment. 00:00:00 00:00:00Page 5 of 8 11/25/201412:22:16PM
C:\WINDOWS\TEMP\WorkOrder_ShopPacket_J {0982461D-8D17-426C-867D-C8A1E35C966C}.rptWork Order ID:
WO17561
Assembly ID: CABLE ASSY HVPS CONTROL Assembly Description: D 952AW-00 Assembly Rev: Customer: Req'd Qty: Req'd Date: December 01, 2014 50.00
*WO17561* *95522A-00*
EC3422 ECO: Acme Widget
UNCONTROLLED WHEN PRINTED
Bill of Materials:
SORT ITEM DESCRIPTION Location/ Lot UOM- MFG. /
Page 1 of 3
51021-1500 CONN 15 POS FEMALE CRIMP HOUSING 1.25MM (.049") PITCH PICOBLADE SINGLE ROW SERIES 51021 Each Molex 1.0000 Cert*51021-1500*
50.0000 1.0 50079-8100 TERM 26-28 AWG 1.25MM (.049") PITCH PICOBLADE FEMALE CRIMP SERIES 50079 LOOSE Each Molex 0.0000 Cert*50079-8100*
0.0000 63819-0300 2.0 50079-8000 TERM 26-28 AWG 1.25MM (.049") PITCH PICOBLADE FEMALE CRIMP SERIES 50079 (REEL) Each Molex 15.0000 Cert*50079-8000*
750.0000 63820-7000 2.1 26M81044/12-26-9 WIRE 26 AWG 19/38 TC STRD MIL-W-81044/12 600V/150C PVC INSUL WHITE Foot Mil Spec 4.0130 No*26M81044/O12-26-9*
200.6500 3.0 156850 EPOXY CLIPAK .5OZ WHITE AA56032 Each PINELLAS RUBBER STAMP 0.0000*156850*
0.0000 4.0 VERSAFITBLK1/4 HEATSHRINK 1/4" FLEXIBLE POLYOLEFIN UL (VW-1) CSA AMS-DTL-23053/5 CL 1 & 3 SHRNK RATIO 2:1 BLACK Foot Tyco Electronics 0.2520 Cert*VERSAFITBLK1/O4*
12.6000 ICTC WILL SEND H/S TO NELCO TO MAKE BOM ITEM 4 5.0 214A021-3 86 BOOT D-SUB SEMI-RIGID POLYOLEFIN Each Tyco - Amp 1.0000 Cert*214A021-3_86*
50.0000 6.0Page 6 of 8 11/25/201412:22:16PM
C:\WINDOWS\TEMP\WorkOrder_ShopPacket_J {0982461D-8D17-426C-867D-C8A1E35C966C}.rptWork Order ID:
WO17561
Assembly ID: CABLE ASSY HVPS CONTROL Assembly Description: D 952AW-00 Assembly Rev: Customer: Req'd Qty: Req'd Date: December 01, 2014 50.00
*WO17561* *95522A-00*
EC3422 ECO: Acme Widget
UNCONTROLLED WHEN PRINTED
Bill of Materials:
SORT ITEM DESCRIPTION Location/ Lot UOM- MFG. /
Page 2 of 3
M24308/2-2F CONNECTOR 15 POS D-SUB MIL-C-24308 MIL-C-39029 Each Tyco - Amp 1.0000 No*M24308/O2-2F*
50.0000 8.0 206795-3 TERM 26-28 AWG SOCKET GOLD CRIMP LOOSE Each Tyco - Amp 15.0000 Cert*206795-3*
750.0000 M22520/2-01 / K13-1 9.0 THL-106-701 LABEL THERMAL 1.0"W X 0.5INH 3 UP POLYESTER MATTE WHITE 2MIL FILM Each Ziptape 1.0000 Cert*THL-106-701*
50.0000 10.0 58E BAG, 5" x 8" Each Newbest Polybag Co., Inc. 1.0000 NA*58E*
50.0000 11.0 63820-7000 1APPLICATOR FOR AMP K-PRESS FOR SER 50058 OR 50079 OR 50516 28-32 AWG Each Molex 0.0000 NA*63820-7000*
0.0000 20.0 63819-0300 1HAND CRIMPER FOR 50079 SERIES REPLACES 63811-0300 Each Molex 0.0000 NA*63819-0300*
0.0000 21.0 K13-1 2POSITIONER MIL SPEC PART NUMBER M22520/2-08 Each Daniels Manufacturing Corp. 0.0000 NA*K13-1*
0.0000 22.0Page 7 of 8 11/25/201412:22:16PM
C:\WINDOWS\TEMP\WorkOrder_ShopPacket_J {0982461D-8D17-426C-867D-C8A1E35C966C}.rptWork Order ID:
WO17561
Assembly ID: CABLE ASSY HVPS CONTROL Assembly Description: D 952AW-00 Assembly Rev: Customer: Req'd Qty: Req'd Date: December 01, 2014 50.00
*WO17561* *95522A-00*
EC3422 ECO: Acme Widget
UNCONTROLLED WHEN PRINTED
Bill of Materials:
SORT ITEM DESCRIPTION Location/ Lot UOM- MFG. /
Page 3 of 3
M22520/2-01 5HANDTOOL AFM8 Each Daniels Manufacturing Corp. 0.0000 NA*M22520/O2-01*
0.0000 23.0 157401 1NATURAL RUBBER STAMP 1 LINE 0WEC9 95522A-00 Each PINELLAS RUBBER STAMP 0.0000 NA*157401*
0.0000 24.0Page 8 of 8 11/25/201412:22:16PM
C:\WINDOWS\TEMP\WorkOrder_ShopPacket_J {0982461D-8D17-426C-867D-C8A1E35C966C}.rptInterconnect Technologies Corporation
SW2 SW3 SW1 SW1 This document contains proprietary and confidential information which belongs to Interconnect Cable Technologies Corporation and is not to be released to any third party without express written consent of the President.CUSTOMER NAME: YOUR COMPANY ASSY/PART NO.: UP-2-U PART REVISION: 2 “A” END
WIRE CHART 4.5” 2.0”
1) DIMENSION TOLERANCE: 5) COAT TOP & BOTTOM OF FIND #7 & #8 WITH LESS THAN 6” = +0.50” -0.25” HUMISEAL TYPE 1B73“B” END
POS. DB15F E1 ---------------------------- 1 E2 -----------------------------2 ENCDR 1 -------------------36 7 13
ENCODER SENSORDETAIL ‘B’
6” to 36” = +1.0” -0.50” LIQUID WITH THINNER 521 (mix 2 ENSURE SENSORS AND SENSOR parts Humiseal to 1 part thinner.) Greater than 36” +3.0% -0.50” 2) WIRES TO BE SECURED AT 3” 6) APPLY COATING PER MFG. INSTRUCTIONS GENERAL SPACING. ENCDR 3 -------------------4 3) INSTALL FIND #9 AS SHOWN. 7 )1
= BOM FIND ITEM NUMBER ENCDR 2 -------------------5 DET & HM 1 --------------- 6 DET & HM 3 --------------- 7 DET & HM 2 --------------- 8 DET & HM 4 --------------- 9 DET & HM 6 --------------- 10 DET & HM 5 --------------- 11 N/C -- 12 N/C -- 13 N/C -- 141.5” 9 4.5”
8) SOLDER MUST FLOW ON BOTH SIDES OF 4) INSTALL FIND #6 ON TOP AS INDICATED BOARD. BY SILK SCREEN. SOLDER WIRES FROM BOTTOM SIDE (OPPOSITE OF FIND #6) 9) ENSURE ADEQUATE VENTALATION AND USE PPE WHEN APPLYING CONFORMAL COATING.10.5” 6 8 13 2.0”
END USE DESCRIPTION14
P/N & REV DETECT & HOME SENSOR8 DETAIL ‘A’ 13 13 2 13 2.0” 9 9
LABEL13 4
LABEL5 16 6 1 6 1 2 3 4 5 6 12 2
TEST MARK Long side up
7 DETAIL ‘A’ 13 10 E1 E2 11 3 3.0” 6 KEEP ENDS STRAIGHT & LEAVE SLACK
FINAL INSPECTION REQUIREMENTS:
1. VERIFY ALL LENGTHS PER DRAWING ABOVE. 2. VERIFY CONNECTOR ORIENTATION PER DRAWING ABOVE. 3. VERIFY CORRECT PLACEMENT OF LABELS. 4. VERIFY SUCCESSFUL COMPLETION OF CONTINUITY/SHORTS TEST. 5. VERIFY WORKMANSHIP PER IPC/WHMA-A-620 / IPC-A-610, CLASS 3 3
TEST REQUIREMENTS:
ON BOARD SIDE 13
FCT
3 2 1 6. VERIFY THAT JACKSCREWS ARE FULLY SEATED IN CLIPS. 7. VERIFY UL LABELS ARE AFFIXED TO EACH SHIPPING BOX
1) Part-specific Test Fixture and Procedure.
DETAIL ‘B’
REVISION DATE 11/11/11 SHEET 5 OF 5 MASTER TRAVELER REVISION: 16 ATTACHMENT “A”
ICTC QUALITY MANUAL
SECTION 6
Confidential
Notice - This document is maintained and controlled on electronic media. The controlled version is located on ICTC’s secure local drive. Users with printed copies must verify online that they have the latest controlled revision prior to use.
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA
Cable & Electronic Assembly & Manufacturing Brooksville, FL
Quality Assurance Manual
Registered to ISO 9001:2008/13485:2003 Certificate No. CERT-0077249 Certification Body: SAI Global
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA Cable & Electronic Assembly & Manufacturing Brooksville, FL Confidential
Notice - This document is maintained and controlled on electronic media. The controlled version is located on ICTC’s secure local drive. Users with printed copies must verify online that they have the latest controlled revision prior to use. QM-002, Quality Assurance Manual, Revision G, Release Date: 07/28/2015 Page 2 of 17
Document Number: QM-002 Title: Quality Assurance Manual Revision: G Revision Date: 07/28/2015 Originator: Terry Baker Revised by: Lyn Castle Revision History
Revision Revision Date Description of Change A 02/06/2002 Initial release.
- 12/09/2002
Signatures re-affixed to cover page reflecting staff changes; no substantive alteration to content requiring revision advancement. –
- T. Baker
B 10/02/2007 Signatures re-affixed to cover page reflecting staff changes; Section 1 amended to reflect scope expansion (the manufacture and distribution of cable, harness and electronic assemblies). – T. Baker C 10/02/2009 Text amended to conform to ISO 9001:2008 – T. Baker D 01/06/2014 Update Org Chart, Quality Policy & Added ISO13485 & AS9100 E 05/06/2014 Added exclusions to scope and listed work instructions to appendix F 08/11/2014 G 07/28/2015 Updated format and quality policy and removed Appendix 2 and QM- 002 in the TOC and changed 5.5.2 to ref the Org. chart and not Appendix 2. LCastle
Staff Approval
President – Sareet Majumdar Quality Manager – Lyn Castle COO/CFO – Mary Alice Betts Sales Director - Paul Sochacki VP of Operations – Rick Osgood GMS & Logistics – Kelly Marazita
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA Cable & Electronic Assembly & Manufacturing Brooksville, FL Confidential
Notice - This document is maintained and controlled on electronic media. The controlled version is located on ICTC’s secure local drive. Users with printed copies must verify online that they have the latest controlled revision prior to use. QM-002, Quality Assurance Manual, Revision G, Release Date: 07/28/2015 Page 3 of 17
Table of Contents
1. Scope ................................................................................................................. 4 2. Normative Reference .......................................................................................... 4 3. Terms and Definitions ......................................................................................... 4 4. Management Responsibility ................................................................................ 6 5. Quality Policy ...................................................................................................... 7 6. Resource Management ....................................................................................... 9 7. Product Realization ............................................................................................. 10 8. Purchasing .......................................................................................................... 13 9. Measurement, Analysis and Improvement .......................................................... 16 10. Improvement ....................................................................................................... 18 i. Appendix #1 - ICTC's Operating Procedures ...................................................... 19
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA Cable & Electronic Assembly & Manufacturing Brooksville, FL Confidential
Notice - This document is maintained and controlled on electronic media. The controlled version is located on ICTC’s secure local drive. Users with printed copies must verify online that they have the latest controlled revision prior to use. QM-002, Quality Assurance Manual, Revision G, Release Date: 07/28/2015 Page 4 of 17
1. Scope This Quality Manual provides specifics on the policies and procedures used by Interconnect Cable Technologies Corporation (ICTC) to meet ISO 9001/13485 Quality Management Systems requirements for the manufacture and distribution of cable, harness and electronic assemblies. Due to the nature of the organization and its products, 7.3 Product Design is excluded plus sections 7.5.1.2, 7.5.1.3, 7.5.2, 7.5.3.2.2 are not applicable. These exclusions have no negative impact on the organization’s ability or responsibility to provide products that meet the Customers’, as well as applicable statutory and regulatory requirements. 2. Normative Reference The following normative document(s) contains provisions which, through reference in this text, constitute provisions of ISO 9001/13485. For undated references, the latest edition of the normative document(s) referenced applies. ISO 9001– American National Standard ISO 13485 – Medical Device Standard ISO 14971- Risk Management 3. Terms and Definitions For the purpose of this manual, the term “organization” refers to ICTC. The terms “supplier” and “vendor” are synonymous and refer to external sources used to acquire purchased products and/or services by ICTC. The term “the Standard” applies to the document(s) referenced in Section 2 above. 4. Quality Management System 4.1 General ICTC documents, implements and maintains a quality management system and continually improves its effectiveness in accordance with the requirements of the ISO 9001/13485 international Standards and corporate policy. Associated Documents ICTC’s Operating Procedures 4.2 Documentation Requirements 4.2.1 General ICTC’s quality management system documentation includes: 1. Documented statements of a quality policy and quality objectives.
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA Cable & Electronic Assembly & Manufacturing Brooksville, FL Confidential
Notice - This document is maintained and controlled on electronic media. The controlled version is located on ICTC’s secure local drive. Users with printed copies must verify online that they have the latest controlled revision prior to use. QM-002, Quality Assurance Manual, Revision G, Release Date: 07/28/2015 Page 5 of 17
2. A quality manual. 3. Documented procedures and records required by the Standard. 4. Documents, including records, needed by the organization to ensure the effective planning, operation and control of its processes. 5. Regulatory documents where required. 4.2.2 ICTC has established and maintains a quality manual and supporting documentation as defined by four tiers which include: Level 1 Documentation - Quality Manual Level 2 Documentation - Operating Procedures Level 1 and Level 2 documentation is subject to copy and review by second and third parties and shall by such definition be considered uncontrolled upon distribution. Appendix #1 of this document lists the Operating Procedures developed at ICTC. Level 3 Documentation - Work Instructions Level 4 Documentation - Records, Forms, and Tags The set of records, forms, tags and/or labels which complement the record keeping necessary for maintenance of the quality system. Level 3 and Level 4 documentation provide the information used in decision-making pertinent to the effectiveness of processes and the quality of product and shall by such definition be controlled throughout its life cycle. 4.2.3 Control of Documents Documents required by the quality management system are controlled. A documented procedure is established to: 1. Approve documents for adequacy prior to use. 2. Review, update and, as necessary, re-approve documents. 3. Ensure that changes and current revision status of documents are identified and legible. 4. Ensure that relevant versions of applicable documents are available at points of use. 5. Ensure that documents of external origin determined necessary by the organization are identified and their distribution controlled. 6. Prevent the unintended use of obsolete documents through suitable identification if they are retained for any purpose. Associated Documents
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA Cable & Electronic Assembly & Manufacturing Brooksville, FL Confidential
Notice - This document is maintained and controlled on electronic media. The controlled version is located on ICTC’s secure local drive. Users with printed copies must verify online that they have the latest controlled revision prior to use. QM-002, Quality Assurance Manual, Revision G, Release Date: 07/28/2015 Page 6 of 17
OP-003 - Control of Documents 4.2.4 Control of Records Records are defined as documents which provide evidence of conformity to requirements and
- f the effective operation of the quality management system. ICTC has an established,
documented procedure for the control, identification, storage, protection, retrieval, retention and disposition of records. Records shall remain readily identifiable, legible and retrievable. Associated Documents OP-011- Control of Records Disaster Recovery Plan 5. Management Responsibility Associated Documents OP-001 - Management Review OP-002 - Customer Focus / Requirement Review 5.1 Management Commitment Top management affirms and demonstrates its commitment to the development and implementation of the quality management system and continually improving its effectiveness by: 1. Communicating to the organization the importance of meeting customer as well as statutory and regulatory requirements. 2. Establishment of the quality policy. 3. Ensuring that quality objectives are established). 4. Conducting management reviews. 5. Ensuring the availability of resources. 5.2 Customer Focus Top management ensures that customer requirements are determined and met through established procedures with the aim of enhancing Customer satisfaction. 5.3 Quality Policy “Interconnect Cable Technologies Corporation is committed to meeting our customers’ requirements and exceeding their expectations by continually improving the effectiveness of our quality management system.” 5.4 Planning Quality Objectives
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA Cable & Electronic Assembly & Manufacturing Brooksville, FL Confidential
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Top management ensures that Measurable Quality Objectives are established within the
- rganization.
1. Meet or exceed Customer expectations. 2. Provide our Customers high quality products and on time delivery. 3. Effectively manage products, processes and services to provide superior Customer satisfaction. 4. Promote the safety, awareness and well-being of employees through training and education. 5.5 Responsibility, Authority and Communication 5.5.1 Responsibility and Authority President - Has the overall responsibility for the organization’s quality system, setting policy and assigning management responsibilities within the company. CFO/COO - Has the overall responsibility of directing all functions of the facility and acts on behalf of the president in the absence of the president. Quality Assurance Manager - or designated alternate, has the responsibility for maintaining the quality management system and quality functions. Divisional Vice President’s - Has overall responsibility of directing division manufacturing, purchasing and customer communication functions. 5.5.2 Management Representative Top management of ICTC has appointed as the management representative, the organization’s Quality Assurance Manager who has freedom to resolve matters pertaining to quality. Refer to ICTC’s Organizational Chart. 5.5.3 Internal Communication Top management has implemented processes, determined to be appropriate to the
- rganization, through the establishment of internal newsletters, dedicated areas for posting
QMS information, periodic production and staff meetings and training that communicate the policies and effectiveness of the quality management system. Associated Documents/Devices OP-013 - Competence, Training and Awareness Periodic All Employee Meetings
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA Cable & Electronic Assembly & Manufacturing Brooksville, FL Confidential
Notice - This document is maintained and controlled on electronic media. The controlled version is located on ICTC’s secure local drive. Users with printed copies must verify online that they have the latest controlled revision prior to use. QM-002, Quality Assurance Manual, Revision G, Release Date: 07/28/2015 Page 8 of 17
Posted Charts, Surveys and Report Cards 5.6 Management Review Associated Documents OP-001 - Management Review All personnel affecting the quality of products manufactured by ICTC are responsible to conform to the documented ISO 9001/13485 & AS9100 compliant quality policies and procedures as they pertain to the work they perform. It is the policy of ICTC to conduct periodic, documented management reviews under the chairmanship of the President or a designated alternate. 6. Resource Management Associated Documents OP-006 - Control of Product Realization 6.1 Provision of Resources ICTC has determined and provides adequate resources to implement and maintain the quality management system, continually improve its effectiveness and to perform activities that ensure product quality and Customer satisfaction. 6.2 Human Resources 6.2.1 General The personnel performing work affecting conformity to product requirements, including those performing any task within the quality management system, shall have demonstrated the requisite proficiency to carry out their assigned tasks. 6.2.2 Competence, Training and Awareness Associated Documents OP-013 - Competence, Training and Awareness Training Verification Form(s) ICTC shall: 1. Determine the necessary competence requirements for personnel performing activities affecting conformity to product requirements. 2. Provide training, where applicable, or take other action(s) to achieve the necessary competence.
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA Cable & Electronic Assembly & Manufacturing Brooksville, FL Confidential
Notice - This document is maintained and controlled on electronic media. The controlled version is located on ICTC’s secure local drive. Users with printed copies must verify online that they have the latest controlled revision prior to use. QM-002, Quality Assurance Manual, Revision G, Release Date: 07/28/2015 Page 9 of 17
3. Evaluate the effectiveness of actions taken. 4. Ensure that personnel are aware of the relevance and importance of their activities and how they contribute to the achievement of quality objectives. 5. Maintain appropriate records of education, training, skills and experience. 6.3 Infrastructure ICTC maintains comfortable, spacious, well-lighted and clean buildings, workspaces and associated utilities, along with well-maintained process equipment (both hardware and software) and supporting services for transportation of product, communication and information systems needed to achieve conformity. 6.4 Work Environment ICTC manages the physical work environment in such a fashion, through conditioned climate and clean, comfortable surroundings, as well as promoting an environment of mutual dignity and respect among members of the organization, so as to achieve consistent quality output and conformity to product requirements. 7. Product Realization 7.1 Planning of Product Realization Associated Documents OP-006 - Control of Product Realization OP-015 - Risk Management IPC 610 - Requirements for Electronic Assemblies IPC/WHMA-A-620 - Requirements and Acceptance for Cable and Wire Harness Assemblies Policy ICTC’s planning of product realization is consistent with the other processes of the quality management system. In planning product realization ICTC determines that which is appropriate to: 1. The quality objectives and requirements for the product. 2. The establishment of processes, documents and resource provision specific to the product. 3. Verification, validation, monitoring, measurement, inspection and test activities, as well as acceptance criteria specific to the product. 4. Records to provide evidence that the processes and resulting product meet requirements. Manufacturing processes are planned and controlled through: 1. Documented Shop Floor Control Quality Plans, defining the manner in which processes are performed to ensure that quality objectives and requirements for the product are met. 2. Suitable equipment and appropriate environmental conditions.
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA Cable & Electronic Assembly & Manufacturing Brooksville, FL Confidential
Notice - This document is maintained and controlled on electronic media. The controlled version is located on ICTC’s secure local drive. Users with printed copies must verify online that they have the latest controlled revision prior to use. QM-002, Quality Assurance Manual, Revision G, Release Date: 07/28/2015 Page 10 of 17
3. Compliance with reference standards/codes, and/or other applicable documented procedures. 4. Monitoring of process and product characteristics during manufacturing. 5. Appropriate evaluation and approval of processes and equipment. 6. Clearly defined product acceptance criteria. 7. Suitable maintenance of equipment to ensure continuing process capability. 7.2 Customer–related Processes 7.2.1 Determination of Requirements Related to the Product ICTC shall determine: 1. Requirements specified by the Customer, including delivery and post-delivery activities. 2. Statutory and regulatory requirements applicable to the product. 3. Additional requirements considered necessary by ICTC. Associated Documents OP-002 - Customer Focus/Requirement Review 7.2.2 Review of Requirements Related to the Product ICTC conducts reviews of requirements related to the product prior to the organization’s commitment to supply a product which includes: 1. Product requirements are defined. 2. Contract or order requirements differing from those previously expressed are resolved. 3. ICTC has the ability to meet the defined requirements. 7.2.3 Customer Communication ICTC establishes and implements effective arrangements for communication with Customers in relation to: 1. Product information. 2. Enquiries, contracts or order handling (including amendments). 3. Customer feedback (including Customer complaints). Associated Documents OP-002 - Customer Focus/Requirement Review WI-RMA-001 - Work Instruction: Returned Material Authorization 7.3 Design & Development (Excluded) ICTC only manufactures product to customer design.
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA Cable & Electronic Assembly & Manufacturing Brooksville, FL Confidential
Notice - This document is maintained and controlled on electronic media. The controlled version is located on ICTC’s secure local drive. Users with printed copies must verify online that they have the latest controlled revision prior to use. QM-002, Quality Assurance Manual, Revision G, Release Date: 07/28/2015 Page 11 of 17
7.4 Purchasing 7.4.1 Purchasing Process It is the policy of ICTC to purchase goods and services from approved sources. This approval is established by the customer, from our own assessment of the supplier or from references. A listing of approved suppliers shall be maintained, reviewed and updated. Continued approval status shall be contingent upon ongoing assessment of delivery, service, and quality performance. Associated Documents OP-004 - Purchasing and Customer Property Supplier Questionnaire 7.4.2 Purchasing Information All Purchase Orders shall be reviewed and authorized prior to release. Purchase Orders shall ensure a clear, unambiguous definition of the goods and/or services required and, where appropriate, include or reference documentation, specifications, and inspection requirements. 7.4.3 Verification of Purchased Product ICTC has established and implements inspection or other activities necessary to ensure that purchased product meets specified requirements. Where ICTC or the Customer intends to perform verification at the supplier’s premises, such arrangements are planned and implemented. Associated Documents OP-004 - Purchasing and Customer Property WI-QA-001 - Inspection Methodology WI-GEN-001 - General Work Instruction 7.5 Production and Service Provision 7.5.1 Control of production and service provision ICTC's commitment to the Customer is to take immediate corrective action to resolve any defect, functional or cosmetic, in goods produced. ICTC carries out production processes under controlled conditions which include: 1. The availability of information that describes the required characteristics of the product.
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA Cable & Electronic Assembly & Manufacturing Brooksville, FL Confidential
Notice - This document is maintained and controlled on electronic media. The controlled version is located on ICTC’s secure local drive. Users with printed copies must verify online that they have the latest controlled revision prior to use. QM-002, Quality Assurance Manual, Revision G, Release Date: 07/28/2015 Page 12 of 17
2. The use of Work Instructions. 3. The implementation of product and process conformance measurement activities. 4. The availability and use of suitable equipment, including monitoring and measuring equipment. 5. The implementation of product release, delivery and post-delivery activities. Associated Documents OP-006 - Control of Product Realization OP-007 - Control of Monitoring and Measuring Equipment OP-014 - Measurement, Analysis and Improvement IPC 610
- Requirement for Electronic Assemblies
IPC/WHMA-A-620 - Requirements and Acceptance for Cable and Wire Harness Assemblies 7.5.1.2, 7.5.1.3, 7.5.2 – Not Applicable 7.5.3 Identification and Traceability Where appropriate, ICTC identifies product, with respect to monitoring and measurement status, by suitable means throughout product realization. Where traceability is a specified requirement, ICTC controls and records the unique identification of the product. Associated Documents OP-004 - Purchasing and Customer Property OP-005 - Identification and Traceability Where traceability is a specified requirement, individual product or lots will be uniquely identified to satisfy said requirement. 7.5.3.2.2 – Not Applicable – No implants are manufactured 7.5.4 Customer Property ICTC exercises all due care with Customer property while it is in use or under the control of the
- rganization. ICTC identifies, verifies, protects and safeguards Customer property provided for
use or incorporation into the product. Should Customer property become lost, damaged or
- therwise be found unsuitable for use, it is reported to the Customer and records maintained.
Associated Documents OP-004 - Purchasing and Customer Property OP-010 - Preservation of Product
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA Cable & Electronic Assembly & Manufacturing Brooksville, FL Confidential
Notice - This document is maintained and controlled on electronic media. The controlled version is located on ICTC’s secure local drive. Users with printed copies must verify online that they have the latest controlled revision prior to use. QM-002, Quality Assurance Manual, Revision G, Release Date: 07/28/2015 Page 13 of 17
7.5.5 Preservation of Product ICTC preserves the product during internal processing and delivery to the intended destination in order to maintain conformity to requirements. As applicable, this preservation includes identification, handling, packaging, storage and protection. Preservation also applies to the constituent parts of a product. Associated Documents OP-010 - Preservation of Product 7.6 Control of Monitoring and Measuring Equipment ICTC determines the monitoring and measurement to be undertaken and the monitoring and measuring equipment needed to provide evidence of conformity to requirements. ICTC has established processes to ensure that monitoring and measurement can be and is carried out in a manner consistent with requirements. Where necessary to ensure valid results, measuring equipment is: 1. Calibrated or verified, or both, at specified intervals, or prior to use, against standards traceable to national or international measurement standards; where no such standard exists, the basis used for calibration or verification is recorded. 2. Identified in order to determine its calibration status. Associated Documents OP-007 - Control of Monitoring and Measurement Equipment
- Maintenance Records
- Calibration Certificates
8.2 Monitoring and Measurement 8.2.1 Customer Satisfaction As one of the measurements of the performance of the quality management system, ICTC monitors information relating to Customer perception as to whether the organization has met Customer requirements. Methods for obtaining this information are determined. Associated Documents OP-002 - Customer Focus/Requirement Review WI-RMA-001 - Returned Material Work Instruction
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA Cable & Electronic Assembly & Manufacturing Brooksville, FL Confidential
Notice - This document is maintained and controlled on electronic media. The controlled version is located on ICTC’s secure local drive. Users with printed copies must verify online that they have the latest controlled revision prior to use. QM-002, Quality Assurance Manual, Revision G, Release Date: 07/28/2015 Page 14 of 17
Customer survey 8.2.2 Internal Audits ICTC conducts internal audits at planned intervals to determine if the quality management system is: 1. Conforming to planned arrangements, to the requirements of ISO 9001/13485 & AS9100 and to quality management system requirements established by the organization. 2. Effectively implemented and maintained. Associated Documents OP-012 - Internal Audits 8.2.3 Monitoring and Measurement of Processes ICTC applies suitable methods for the monitoring and, where applicable, measurement of the quality management system process. These methods demonstrate the ability of the processes to achieve planned results. When planned results are not achieved, correction and corrective action is applied as appropriate. 8.2.4 Monitoring and Measurement of Product ICTC monitors and measures the characteristics of the product to verify that product requirements have been met. This is carried out at appropriate stages of the product realization process in accordance with planned arrangements. Evidence of conformity with acceptance criteria and records indicating the person(s) authorizing the release of product are maintained Associated Documents OP-006 - Control of Product Realization OP-008 - Control of Nonconforming Product OP-014 - Measurement, Analysis and Improvement Manufacturing Traveler 8.3 Control of Nonconforming Product ICTC ensures that product which does not conform to product requirements is identified and controlled to prevent its unintended use or delivery. Records of the nature of nonconformities and any subsequent actions taken, including concessions
- btained, are maintained. When nonconforming product is corrected, it is subject to re-verification
to demonstrate conformity to requirements. Product may require Adverse Effect documentation.
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA Cable & Electronic Assembly & Manufacturing Brooksville, FL Confidential
Notice - This document is maintained and controlled on electronic media. The controlled version is located on ICTC’s secure local drive. Users with printed copies must verify online that they have the latest controlled revision prior to use. QM-002, Quality Assurance Manual, Revision G, Release Date: 07/28/2015 Page 15 of 17
Associated Documents OP-008
- Control of Nonconforming Product
OP-009
- Corrective and Preventive Action
WI-MRB-001 - Material Review Board Instruction WI-RMA-001 - Returned Material Instruction IPC 610
- Requirements for Electronic Assemblies
IPC/WHMA-A-620 - Requirements and Acceptability for Cable and Wire Harness Assemblies 8.4 Analysis of Data ICTC determines, collects and analyzes data to demonstrate the suitability and effectiveness of the quality management system, and to evaluate continuous improvement effectiveness. The analysis
- f this data provides information relevant to:
1. Customer satisfaction. 2. Conformity to product requirements. 3. Characteristics and trends of process and products, including opportunities for preventive action, and suppliers. Associated Documents OP-006 - Control of Product Realization OP-012 - Internal Audits OP-014 - Measurement, Analysis and Improvement 8.5 Improvement 8.5.1 Continual Improvement ICTC continually improves the effectiveness of the quality management system through the use
- f the quality policy, quality objectives, and audit results, analysis of data, corrective actions,
preventive actions and management reviews. 8.5.2 Corrective Action ICTC takes action to eliminate the causes of nonconformities in order to prevent recurrence. Corrective actions are appropriate to the effects of the nonconformities encountered. A documented procedure is established defining requirements. Associated Documents OP-009 - Corrective and Preventive Action OP-008 - Control of Nonconforming Product
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA Cable & Electronic Assembly & Manufacturing Brooksville, FL Confidential
Notice - This document is maintained and controlled on electronic media. The controlled version is located on ICTC’s secure local drive. Users with printed copies must verify online that they have the latest controlled revision prior to use. QM-002, Quality Assurance Manual, Revision G, Release Date: 07/28/2015 Page 16 of 17
8.5.3 Preventive Action ICTC determines actions to eliminate the causes of potential nonconformities in order to prevent their occurrence. Preventive actions are appropriate to the effects of the potential
- problems. Documented procedures are established to define requirements.
Associated Documents OP-006 - Control of Product Realization OP-008 - Control of Nonconforming Product OP-009 - Corrective and Preventive Action OP-013 - Competence, Training and Awareness
INTERCONNECT CABLE TECHNOLOGIES CORPORATION
ICTC USA Cable & Electronic Assembly & Manufacturing Brooksville, FL Confidential
Notice - This document is maintained and controlled on electronic media. The controlled version is located on ICTC’s secure local drive. Users with printed copies must verify online that they have the latest controlled revision prior to use. QM-002, Quality Assurance Manual, Revision G, Release Date: 07/28/2015 Page 17 of 17
i - Appendix # 1 Operation Procedure/ Work Instruction Index SOP/Work Inst. # Title OP-001 Management Review Ref. 5.6 OP-002 Customer Focus/Requirement. Review Ref. 7.2 OP-003 Control of Documents Ref. 4.2.3 OP-004 Purchasing and Customer Property Ref.7.4 OP-005 Identification and Traceability Ref. 7.5.3, 7.5.5 OP-006 Control of Product Realization Ref. 7.1, 6.3 OP-007 Control of Monitoring and Measuring Equipment Ref. 7.6 OP-008 Control of Nonconforming Product Ref 8.3, 7.2.3, 8.2.1 OP-009 Corrective & Preventive Action Ref 8.5.2 & 8.5.3, 8.2.1 OP-010 Preservation of Product Ref. 7.5.5 OP-011 Control of Records Ref. 4.2.4 OP-012 Internal Audits Ref.8.2.2 OP-013 Competence, Training and Awareness Ref. 6.2.2, 5.5.1 OP-014 Measurement, Analysis and Improvement Ref. 8.2, 8.4 OP-015 Risk Management Ref. 7.1 WI-ESD-001 Electrostatic Discharge Ref 6.4 WI-SFP-001 Shop Floor Packet Ref 7.5.1.1 WI- EN-001 Red Line Deviation Ref 4.2.3 WI-QA-001 Inspection Methodology Ref 8.2.4.1