What can we do different ? | 2 Town Hall Presentation - - PDF document

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What can we do different ? | 2 Town Hall Presentation - - PDF document

11/29/2017 We made and never stop making that change in safety. Kevin Gilroy EH&S Manager Avery Dennison Cramlington | 1 Town Hall Presentation ConfidentialFor Internal Use Only What can we do different ? | 2 Town Hall


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1 | Town Hall Presentation

Confidential—For Internal Use Only

Kevin Gilroy EH&S Manager Avery Dennison Cramlington

We made and never stop making that change in safety.

2 | Town Hall Presentation

Confidential—For Internal Use Only

What can we do different ?

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Confidential—For Internal Use Only

Avery Dennison Cramlington

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Confidential—For Internal Use Only

Stop Think Act

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Stop Think Act Four Stop Think Act Campaigns (1 per Qtr) Qtr 1 – POWER Assessments for Operational Tasks Qtr 2 – Stop Think Act AT HOME Qtr 3 – Keep Your Focus Qtr 4 - October – Halloween November – Guy Fawkes (Bonfire Night) December - Christmas

6 | Town Hall Presentation

Confidential—For Internal Use Only

Stop Think Act

C.S.I. Avery

Cram. Scene Investigation

(What can we do different?)

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7 | Town Hall Presentation

Confidential—For Internal Use Only

Stop Think Act

First we ran a poster campaign the point of which was to ask people “what is the alternative” to not working safely

1st Picture – Boy playing football with his father 2nd Picture - He is upset as his father is no longer here to play with him 1st Picture – Family on holiday 2nd Picture – Father is not with them on holiday 1st Picture – Bride on her wedding day with her father 2nd Picture – Bride does not have her father to “give her a way” I think this speaks for itself 8 | Town Hall Presentation

Confidential—For Internal Use Only

Stop Think Act

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Stop Think Act

We designed some new signs for our machines and departments

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Confidential—For Internal Use Only

Stop Think Act

We placed plastic brains in jars around the site with posters explaining that 50% of the recordables 2013 were due to unsafe behaviour

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Stop Think Act

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Stop Think Act We then implemented Point Of Work Employee Risk Assessment P.O.W.E.R Assessments For employees to complete should they be faced with a non routine task We placed them at each machine and called them POWER Stations

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Confidential—For Internal Use Only

Point Of Work Employee Risk Assessments (POWER)

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Confidential—For Internal Use Only

Point Of Work Employee Risk (POWER) Assessments

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Confidential—For Internal Use Only

Stop Think Act AT HOME (Poster Campaign)

Again we ran a poster campaign this point asking how would you do a job at home, how would you do that same job at work, then think and work safer AT HOME

16 | Town Hall Presentation

Confidential—For Internal Use Only

Stop Think Act (Shop Floor Displays)

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17 | Town Hall Presentation

Confidential—For Internal Use Only

Stop Think Act (Shop Floor Displays)

We posted some information on our display stands relating to accidents at Home

18 | Town Hall Presentation

Confidential—For Internal Use Only

Stop Think Act (Shop Floor Displays)

We built some Lego house showing various accident scenarios at home and replaced the brains with these on our displays

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19 | Town Hall Presentation

Confidential—For Internal Use Only

Stop Think Act (Shop Floor Displays) 5 Displays around the site

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Confidential—For Internal Use Only

Stop Think Act (Shop Floor Displays)

After Night Shift !

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Confidential—For Internal Use Only

Stop Think Act Every Employee was given a pair of SAFETY Sunglasses Hopefully they will be used at home when working in their gardens!

22 | Town Hall Presentation

Confidential—For Internal Use Only

Stop Think Act Keep Your Focus (Visual Display)

We had a number of First Aids in June therefore we needed people to “Keep Your Focus” A local Ford Dealership supplied us with a Ford Focus car complete with our Safety Logo’s FREE OF CHARGE We displayed this next to another Ford Focus which had been in a crash. This was to visually emphasise Keep Your Focus but also to remind people of the possible consequences of NOT keeping Focus when driving.

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23 | Town Hall Presentation

Confidential—For Internal Use Only

Stop Think Act (Shop Floor Displays)

We posted some information on our display stands relating to Keep Your Focus

24 | Town Hall Presentation

Confidential—For Internal Use Only

Stop Think Act (Shop Floor Displays) 5 Displays around the site

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Confidential—For Internal Use Only

Stop Think Act (Halloween)

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Confidential—For Internal Use Only

Stop Think Act (Shop Floor Displays)

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Confidential—For Internal Use Only

Stop Think Act (Bonfire Night)

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Confidential—For Internal Use Only

Stop Think Act At Home( Christmas)

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Confidential—For Internal Use Only

Stop Think Act (Shop Floor Displays)

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Confidential—For Internal Use Only

2015 Stop Think Act 2015 Stop Think Act Campaigns

  • What’s The Risk
  • Hand Safety
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Confidential—For Internal Use Only

Stop Think Act 2015 (What’s The Risk)

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Confidential—For Internal Use Only

Stop Think Act (Shop Floor Displays)

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Confidential—For Internal Use Only

Stop Think Act 2015 (What’s The Risk)

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Confidential—For Internal Use Only

Stop Think Act 2015 (Hand Safety)

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35 | Town Hall Presentation

Confidential—For Internal Use Only

Stop Think Act (Shop Floor Displays)

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Confidential—For Internal Use Only

Stop Think Act (Shop Floor Displays) After 10 minutes!

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37 | Town Hall Presentation

Confidential—For Internal Use Only

Stop Think Act 2015 (Hand Safety)

Machine

  • PH. No.

Date Location Task Description of Pinch point Picture (current) Status Improvement method after investigation (engineering, SOP) Responsibility Due Date Status Picture (after improvement) SL 21 A 2 ######### SL21

Inserting Cardboard Core Adaptor Between Adaptor and Core

Colour Coding Safety Task Force Wk 33 SL21 A 1 ######### Cheese Conveyor

Moving Cheeses Along Rollers Pinch Point Between Cheeses

Colour Coding Safety Task Force Wk 33 SL21 A 39 SL 21

Placing core adaptor into holding stand Between Adaptor and holding stand

Colour Coding Safety Task Force Wk 33 1

Red Status means: Pinch point identification on machine, but without colour codings. Yellow status means: Colour Coding identified - Green, Yellow, Red, SOP and RA based on the colour coding have been updated and colours are painted on the pinch point identified. Green colour means the effective Engineering Control is in placed. Hands will be away from the Pinch Point.

1 Comments

Pinch Hazard Tracking Sheet Site : Cramlington

1

38 | Town Hall Presentation

Confidential—For Internal Use Only

Kevin Gilroy EH&S Manager Avery Dennison Cramlington

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39 | Town Hall Presentation

Confidential—For Internal Use Only

2016 Trigger Happy

Risk AwarenessTrigger

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Confidential—For Internal Use Only

Trigger Happy

Risk Awareness Trigger Board

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Trigger Happy

Incident Review

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Confidential—For Internal Use Only

Trigger Happy

Triggers

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Trigger Happy

Risk Triggers

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Confidential—For Internal Use Only

Trigger Happy

Actions to Stay Safe

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Trigger Happy

Risk Awareness Level Communication

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Confidential—For Internal Use Only

Trigger Happy

Risk Awareness Level Communication

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Confidential—For Internal Use Only

Trigger Happy

Risk Awareness Level Communication

48 | Town Hall Presentation

Confidential—For Internal Use Only

Trigger Happy

Risk Awareness Level Communication

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49 | Town Hall Presentation

Confidential—For Internal Use Only

Cramlington Recordable Injury Free Jan - June

1st time in OVER 10 YEARS!

2017 Summer Safety

50 | Town Hall Presentation

Confidential—For Internal Use Only

Summer Safety

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Confidential—For Internal Use Only

Summer Safety

SAFETY WHY DO YOU DO IT ? WHATS YOUR SCREEN SAVER?

52 | Town Hall Presentation

Confidential—For Internal Use Only

Summer Safety

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Confidential—For Internal Use Only

Summer Safety

2m Finishing Department A Shift

54 | Town Hall Presentation

Confidential—For Internal Use Only

It Never Stops

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55 | Town Hall Presentation

Confidential—For Internal Use Only

Stop Think Act

Guidance: Complete any applicable Grey Boxes Date: Leader: Area: Highlight details of task to be carried out: Consider these situations to help decide if you will perform the task safely ? Yes No N/A What are the hazards ? Mechanical Noise Slips/Trips/Falls Extraction / Dust / Fume Electrical Vibration Storage Collapse of structure Hazardous Substances Fire / Explosion Falling objects VDU Pressure Mechanical Handling Confined Spaces Use of vehicles Heat / Burns Manual Handling Heights Other - please describe Questions Yes No N/A * ** Shift: Faced with one or more of the above situations, completing an STA Card is mandatory to make sure we will all work safely !

* COMPLETE PAGE TWO ** STOP !

Inform Shift Manager / Team Leader

Am I / we trained or competent to carry out the task ? Do I / we have the right tools to carry out the task ? Do I / we have the correct PPE to carry out the task ? Does the machine need to be isolated ? (follow LOTO Procedure) Are all relevant persons aware of the task taking place ? Team Leader Shift Tech Fitter Quality Do I / we understand any chemical hazards present ? Is it safe to carry out the task ? Is it a seldom performed task, carried out at a frequency less than once per month ? Is it a task performed outside normal routine duties ? Is it a task that involves more than one department or is it impacting other employees/subcontractors ? Is it a task conducted using new, unfamiliar or modified equipment ? Safety Precautions / Issues: Further Recommendations: I know that I have to stay vigilant during the intervention and before acting Please ensure the following is completed Yes No N/A INITIATORS NAME EMPLOYEE NAME SIGNATURE SIGNATURE All people working in the area are aware of the intervention Everyone in the working party must sign to confirm they have taken part in the S.T.A. and fully understand the hazards and controls. If the intervention lasts longer than a shift, a new S.T.A. has to be completed with the next shift. Risk Trigger Board updated Personal Protective Equipment is in place Protective measures identified above are in place The working area has been cordoned off if necessary

56 | Town Hall Presentation

Confidential—For Internal Use Only

How’s The Metrics Doing ?

MTD ME Target YTD YE Target 94.74% 85.00% 93.34% 85.00% 19.00 25.00 1,082.00 875.00 7.00 4.20 303.00 169.62 100.00% 90.00% 100.00% 90.00% 0.00 0.00 1.00 0.00

Cramlington

ad Metric: Hazardous situations actions closed on time Lead Metric: Hazardous situations actions Lead Metric: Number of Stop-Think-Act Lead Metric: Risk Trigger Audit score Safety: 1st aids

EHS

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57 | Town Hall Presentation

Confidential—For Internal Use Only

Avery Dennison Cramlington