Welcome to Disnflex May 2010
Plant Equipment Team Applications
Menzolit and Disnflex 10 years exclusive license agreement Menzolit will support Disnflex in following ways providing formulations giving know how on production process control advising quality control sharing R&D results Disnflex is authorized to use Menzolit logo for all products made in Disnflex 3
Menzolit over the Changing Times Establishment of Menzolit . . Establishment of Menzolit S.a.r.l., France . . 1995 Cooperation with Rodgers Engineering Corp., USA Merger to Menzolit-Fibron GmbH 1997 1998 Establishment of Menzolit C.V. S.A.S., France 1999 Trademark Licence Agreement with Cray Valley, Korea 2000 Takeover of DSM Compounds 2000 Takeover of the C. V. S.A.S. , France 2001/02 2005 Takeover by Plastal Group 2006 Technology Transfer Agreement with FBMix, Brasil Separation from Menzolit-Fibron GmbH (Mouldings) 2007 2008 Establishment of Menzolit Compounds (Shanghai) Co Ltd Takeover by Senata Group 2009 2010 Exclusive License Agreement with Disnflex, China
International presence and cooperation of Menzolit UK-Eastwood Products: SMC, BMC Germany Head Office Brazil I-Turate Cooperation with F.B. Mix Products: SMC, BMC Licensing: Technical know-how PRC- Shanghai E-Granollers Cooperation with: Disnflex Headquarters Products: SMC Production facility Exclusive licensing for Asian cooperation market Products: SMC, BMC 10/05/2010 5
Plant Registered capital : 15 million RMB Total investment : 22 million RMB Location: Jinshan, Shanghai Plant area: 3200 square meters
Plant Layout
Plant Tour
Plant Tour
Equipment Compounding equipments based on our proprietary process technology Two BMC lines – Annual capacity 6000 tons( three shifts ) -- 3 steps process • pre-blending • mixing • extruding for each batch
Equipment Compounding equipments based on our proprietary process technology One SMC line – Annual capacity 10000 tons ( three shifts ) -- A + B on line metering system for thickening -- Metal detector -- Constant flow at pump
Lab equipment Thickening measurement Color measurement Mechanical Testing Reactivity measurement Moisture content measurement
A glimpse on the future -- X ray sheet weight measurement for SMC machine -- Full process automation automatic filler handling Resin dispensing system Automatic data collection
Team Proven, experienced and well trained professionals General Manager Thomas He Sales Director Assistant GM Technical Director Thomas He Lucy Song Jon Hu Quality Manager Area Sales Production Supply Chain Area Sales Financial & Lab Manager Manager Manager Eric Yan Manager Manager Administrative Manager Xiaojianzhong Jon Hu Eric Yan Alan King Amanda Li Erin Ding Lab Technician Customer Production QC Cashier Supervisor Service Zhang Wei Gu Jiping Grace Lu Rachel Liu Zhang Chunqiang Equip. Purchasor Maintenance Amanda Li Open Ware house Supervisor Zhang Chunqiang
Quality We commit to obtain ISO 9001 approval by year 2010 We commit to obtain TS 16949 approval by year 2015
What we can offer Full range of products for various applications in SMC&BMC Electrical ( appliance, circuit breakers, electrical contactor ) a) b) Automotive ( external body panels, engine components, head lamp reflectors, structural parts ) Railway c) d) Sanitary Energy e)
All European SMC/ BMC engine components are based on Menzolit material Oil pans Daimler heavy truck engine . Moulded by Peguform, material Menzolit SMC 1400
Valve covers made of BMC Valve cover for GM Vortec V6 engine, moulded by Joh Rubber in Canada: Developed in cooperation with Menzolit.
Engine components made of BMC Trottle body in BMC moulded in injection moulding for (BOSCH) Moulder Cristophery, Material Tetradur Vlave cover for Perkins diesel engine. Injectio0n moulded in UK. Material Menzolit BMC 1400
SMC & BMC Reduce Noise Experimental valve cover. Moulded by Valve cover for Volvo heavy truck. Moulded by Joh Rubber (Canada), Material Menzolit BMC 1400 Menzolit-Fibron, material Menzolit SMC 1400 Noise panels for VW Polo . Moulded by Micro filter housing . Moulded by Peguform. Menzolit-Fibron, material Menzolit SMC 0200 Menzolit SMC 0300
SMC/BMC in electrical applications
Other applications SMC, BMC in passenger cars Perfect surface Paintable Parts integration Light weight Low system cost
SMC in commercial vehicles Paintable Weathering resistance Low moulding pressure Low tooling cost Low system cost Parts integration Low weight No corrosion Noise reduction Temperature resistant Resistant to oil, fuel & all engine chemicals
SMC in rail way applications Very high fire retardancy No toxic smoke Very low smoke Low moulding pressure „Vandal“ resistant Stiffness Strength Low weight
The product. The material. The solution. The product: composite materials based on resin, mineral filler and reinforcing fibres. The material: SMC Sheet Moulding Compound BMC Bulk Moulding Compound HPC High performance Compound MMC Mineral moulding Compound AdvancedSMC Continuous carbon fibre reinforced compound CarbonSMC Chopped Carbon Fibre reinforced compound The solution: Our technology for your specific application. 25
What we can offer Experienced and well trained team to provide world class service Faster response a) Proven professionals b) Dedicated to compounding c)
DISNFLEX COMPOSITES ( SHANGHAI ) CO., LTD. TEL: ++ 86 21 67256099 FAX: ++ 86 21 67256096 EMAIL: webmaster@disnflex.com WEBSITE: www.disnflex.com ADDRESS: No. 48, PingYe Road, MeiBao Industrial park, Jinshan District, Shanghai 201507, China
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