WELCOME Presentation of EHLEBRACHT Group ELEKTRA INDUSTRIAL CHINA - PowerPoint PPT Presentation

WELCOME Presentation of EHLEBRACHT Group  ELEKTRA INDUSTRIAL CHINA 1

EHLEBRACHT Group ► Production facilities: in Germany (3x), in Slovakia (1x) and in China (4x) ► Business divisions: Moulds, Plastics technology and Lighting System  ELEKTRA INDUSTRIAL CHINA 2

Ehlebracht Group Global Presence Ehlebracht Berlin Elektra Industrial China GmbH & Co. KG Co., Ltd. ; QingDao Branch Ehlebracht AG Legend: Headquarter Ehlebracht AG Elektra Industrial China Production Site Co., Ltd. ; SuZhou Branch Berlin Elektra Industrial China Germany Co., Ltd. ; NanJing Branch Ehlebracht Enger QingDao Michalovce GmbH & Co. KG Germany China Slowakia NanJing SuZhou, China China ShenZhen China Ehlebracht Slowakei s.r.o. Elektra Industrial China Co., Ltd. Elektra GmbH  ELEKTRA INDUSTRIAL CHINA 3

EHLEBRACHT GmbH + Co. KG, Enger ► Plastic Injection Molding: 32 injection moulding machines: 20 ~ 400 tons -6x 20-300T 2K ► Tool shop: Tools maintenance & repair  ELEKTRA INDUSTRIAL CHINA 4

EHLEBRACHT ENGER: products Components for lighting systems Handle for vacuum cleaner BEARING FLANGE FOR IMPACT DRILLING MACHINE  ELEKTRA INDUSTRIAL CHINA 5

www.ehlebracht-ag.com Example: 2-Component Skid Dynamic Drive Ehlebracht support for the customer: • Realization of the silver application in 2K rotary table technique • Delivery of the final assembled and tested skid - ready to use • Cost benefit of more than 20% compared to the painted solution Technological competence: • 2K Rotary table tool and assembly concepts • 2K Injection molding • Components assembly  ELEKTRA INDUSTRIAL CHINA 6

EHLEBRACHT BERLIN GmbH + Co. KG ► Plastic Injection Molding: 19 injection moulding machines: 100 – 1.300 tons ► Tool shop: Tools maintenance & repair  ELEKTRA INDUSTRIAL CHINA 7

EHLEBRACHT BERLIN: products  ELEKTRA INDUSTRIAL CHINA 8

EHLEBRACHT BERLIN: products Single-rinse system washing machine Washing machine door  ELEKTRA INDUSTRIAL CHINA 9

www.ehlebracht-ag.com Example: Pawl for cable drum Ehlebracht support for the customer: • Realization of the full automatic part production (Inserting of the leaf spring by a robot system) • Part function (exact catching) by achieving tiny tolerances Technological competence : • Injection tools for metal inserts • Metal insert injection molding • Automatization by robot systems  ELEKTRA INDUSTRIAL CHINA 10

EHLEBRACHT SLOWAKEI s.r.o., Michalovce ► Plastic Injection moulding: 29 injection moulding machines:30 –550 tons -6x 2K and 1x 3K ► Metal processing : 8 – 160 tons ► Tool shop: New tool-making, Tools maintenance & repair  ELEKTRA INDUSTRIAL CHINA 11

EHLEBRACHT SLOWAKEI: products Housings for Power Tools  ELEKTRA INDUSTRIAL CHINA 12

ELEKTRA GmbH, Enger ► Luminaries and Lighting-Systems for furniture, retail and shop fitting ► Engineering and design for above listed business units with the major focus on luminaries and lighting systems  ELEKTRA INDUSTRIAL CHINA 13

ELEKTRA GmbH, Enger Furniture Lighting system: Product samples Bathroom Kitchen Retail & shop fitting  ELEKTRA INDUSTRIAL CHINA 14

WELCOME Presentation Elektra Industrial China Co.,Ltd. An EHLEBRACHT Holding AG Enterprise  ELEKTRA INDUSTRIAL CHINA 15

Elektra Industrial China Co., Ltd. EIC NanJing Branch EIC Qingdao Branch EIC Shenzhen EIC Suzhou Branch Shanghai  ELEKTRA INDUSTRIAL CHINA 16

Elektra Industrial China Co., Ltd. EIC Data + Facts:  Foundation in China: 2004  Location: Headquarter in Shenzhen; Branch in Suzhou, Nanjing and Qingdao.  Employees: 1200+  Production area:  46,000 square meters in Shenzhen  43,000 square meters in Suzhou  3,500 square meters in Nanjing  5,000 square meters in Qingdao  Services:  Plastic injection moulding: 42 injection machines include 1K, 2K and Vertical type which clamp force range from 40-650T in EIC Shenzhen 53 injection machines include 1K, 2K and Vertical type which clamp force range from 40-1000T in EIC Suzhou 5 injection which clamp force range from 470-700T in EIC Qingdao  Assembly: Component assembly in EIC Shenzhen, Suzhou, Nanjing and Qingdao  Tool manufacture: Tool-making in EIC Shenzhen and Suzhou  Certifications: IATF16949; ISO13485; ISO 9001; ISO 14001; ISO 45001; AEO; AIAG CQI-23; PSB; UL; VDE; GS  Patents: Invention (18 items); Utility Model (98 items); Design (45 item); Software (8 item)  ELEKTRA INDUSTRIAL CHINA 17

EIC Main Customers (Examples) Automotive Appliances / Consumer Medical Industrial  ELEKTRA INDUSTRIAL CHINA 18

EIC Tooling Technologies: At our site in China (EIC) own tool shop: Tooling technologies successfully introduced contain of e.g. Stack Molds, Over-Molds, Insert-Molds, 2K-Molds and multi-cavity Molds. EIC tooling capacities are available for injection clamping forces up to 1000ton. Stack Mold Automotive Mold For For customer: customer: Audi-C7 BOSCH- SIEMENS  ELEKTRA INDUSTRIAL CHINA 19

EIC Products for Industrial (Insert Mold examples)  ELEKTRA INDUSTRIAL CHINA 20

EIC Products for Industrial (2K and Overmold examples)  ELEKTRA INDUSTRIAL CHINA 21

EIC Products for Industrial (IMD/IML examples)  ELEKTRA INDUSTRIAL CHINA 22

EIC Products for Industrial (Examples)  ELEKTRA INDUSTRIAL CHINA 23

EIC Products for Automotive  ELEKTRA INDUSTRIAL CHINA 24

EIC Tooling and Molding for Automotive Lighting Head Lens & Rear 2k Lens Bezel & Reflector Housing & Support  ELEKTRA INDUSTRIAL CHINA 25

EIC Tooling & Molding for Interior parts  ELEKTRA INDUSTRIAL CHINA 26

EIC Tooling & Molding for Interior parts  ELEKTRA INDUSTRIAL CHINA 27

EIC Tooling for Armrest and Storages  ELEKTRA INDUSTRIAL CHINA 28

EIC Tooling & Molding for Thermal System (Filter, frame grid, tank, tube, etc.)  ELEKTRA INDUSTRIAL CHINA 29

EIC Tooling & Molding for (Airconditioning,Cable channel,Engine cooling etc.)  ELEKTRA INDUSTRIAL CHINA 30

EIC Tooling & Molding for Connector, Car Charger  ELEKTRA INDUSTRIAL CHINA 31

EIC Tooling & Molding for Automotive seating Belt buckles & Connectors Seats adjusting knobs  ELEKTRA INDUSTRIAL CHINA 32

EIC Products for Appliances/Consumer (Examples) Control Panel Detergent Dispenser + Water tank Window Door Kit Kick Panel + Flap  ELEKTRA INDUSTRIAL CHINA 33

EIC Products for Appliances/Consumer (Examples)  ELEKTRA INDUSTRIAL CHINA 34

EIC Products for Medical (Examples)  ELEKTRA INDUSTRIAL CHINA 35

EIC Products for Components Assembly (Examples)  ELEKTRA INDUSTRIAL CHINA 36

EIC Factory Tour (ShenZhen)  ELEKTRA INDUSTRIAL CHINA 37

EIC Factory Tour (ShenZhen)  ELEKTRA INDUSTRIAL CHINA 38

EIC Tooling Shop (ShenZhen) CNC Room MAKINO CNC MAZAK CNC FANUC CNC DMG 5-Axis CNC  ELEKTRA INDUSTRIAL CHINA 39

EIC Tooling Shop (ShenZhen) EDM Room Agiecharmilles EDM Agiecharmilles EDM  ELEKTRA INDUSTRIAL CHINA 40

EIC Tooling Shop (ShenZhen) Sodick Wirecutting Wire Cutting Room AgieCharmilles Wirecutting  ELEKTRA INDUSTRIAL CHINA 41

EIC Tooling Shop (ShenZhen) Mold Fitting Machine Depth Drill Gun Machine Mold Fitting area Mold Quality Inspection area  ELEKTRA INDUSTRIAL CHINA 42

EIC Tooling Shop (ShenZhen + Suzhou) EIC Yearly Molds Output in 2011 - 2019 335 Molds in 2012 • • 361 Molds in 2013 • 387 Molds in 2014 • 395 Molds in 2015 • 435 Molds in 2016 489 Molds in 2017 • • 476 Molds in 2018 • 442 Molds in 2019 2019 New Molds Delivery Distribution • 14% Exported to USA • 37% Exported to Europe • 49% for Local Market and Internal production  ELEKTRA INDUSTRIAL CHINA 43

EIC Injection Shop (ShenZhen) 42 sets of injection machines range from 40T to 650T  ELEKTRA INDUSTRIAL CHINA 44

EIC Assembly Shop (ShenZhen) System and Component Assembly Area  ELEKTRA INDUSTRIAL CHINA 45

EIC Assembly Shop (ShenZhen) SMT Room  ELEKTRA INDUSTRIAL CHINA 46

EIC Assembly Shop (ShenZhen) Printing Room Silk printing · Pad printing · Hot stamping  ELEKTRA INDUSTRIAL CHINA 47

EIC Assembly Shop (ShenZhen) Lathe Machine Room  ELEKTRA INDUSTRIAL CHINA 48

EIC Suzhou Branch Factory  ELEKTRA INDUSTRIAL CHINA 49

EIC Suzhou Branch=>Injection Shop 52sets range from 40T to 1,000T 5 Toshiba (50, 100, 130T) 2 Engel (220T 2K, 80T Vertical)  ELEKTRA INDUSTRIAL CHINA 50

EIC Suzhou Branch=>Injection Shop 100,000 (ISO 8) Level Clean Injection Room  ELEKTRA INDUSTRIAL CHINA 51

EIC Suzhou Branch Factory=>Central Material Supply System  ELEKTRA INDUSTRIAL CHINA 52

EIC Suzhou Branch Factory=>Assembly Shop System and Component Assembly Area: 4000 m²  ELEKTRA INDUSTRIAL CHINA 53

EIC Suzhou Branch Factory=>Assembly Shop  ELEKTRA INDUSTRIAL CHINA 54

EIC Suzhou Branch Factory=>Printing Shop Printing Room Silk printing · Pad printing · Hot stamping  ELEKTRA INDUSTRIAL CHINA 55