Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, - - PowerPoint PPT Presentation

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Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, - - PowerPoint PPT Presentation

Jul 11, 2023 411 likes •720 views

Ultra Low CO 2 Steelmaking www.ulcos.org Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European Coordinator of the ULCOS program "How will employment and labor markets develop in the context of a transition towards a

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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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Update on the ULCOS program

Jean-Pierre Birat,

ArcelorMittal, European Coordinator

  • f the ULCOS program

Ultra Low CO2 Steelmaking www.ulcos.org

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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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Outline

  • timeline and perspective
  • the ULCOS process solutions
  • ULCOS-BF
  • HIsarna
  • ULCORED
  • ULCOwin & ULCOlysis
  • conclusions
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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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Outline

  • timeline and perspective
  • the ULCOS process solutions
  • ULCOS-BF
  • HIsarna
  • ULCORED
  • ULCOwin & ULCOlysis
  • conclusions
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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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Timeline

Rio Kyoto ETS in EU 2013 2020 2050 1st papers from Steel IISI working groups ULCOS II ULCOS II pilots ULCOS II deployment ULCOS worldsteel CO2 BP ULCOS II demonstrators

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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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Outline

  • timeline and perspective
  • the ULCOS process solutions
  • ULCOS-BF
  • HIsarna
  • ULCORED
  • ULCOwin & ULCOlysis
  • conclusions
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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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ULCOS process solutions…

Coal & sustainable biomass Natural gas Electricity Revamped BF Greenfield Revamped DR Greenfield ULCOS-BF HIsarna ULCORED ULCOWIN ULCOLYSIS Pilot tests (1.5 t/h) Demonstration under way Pilot plant (8 t/h) start-up 2010 Pilot plant (1 t/h) to be erected in 2011 ? Laboratory

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"How will employment and labor markets develop in the context

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ULCOS-BF with >> 50% reduction

0,00 0,10 0,20 0,30 0,40 0,50 0,60 0,70 0,80 0,90 1,00 1,10 ULCOS- BF sinter plant reheating furnace steel plant hot stoves lime kiln coke

  • vens

compared to ULCOS-BF Mill emissions compared to emissions of the benchmark Mill Rate of CO2 capture (each bar means adding one more plant to the Steel Mill)

Cumulated capture rate

100% capture

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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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Virgin & recycling routes…

500 1000 1500 2000 2500 3000 2010 2050 trend 2050 LC Steel production (Mt/yr) CO2 generation (Mt/yr)

today 2050 BAU trend

Mt/yr

2050 low-carbon economy

socio-economic projections

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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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Energy (GJ/tHRC)

0,0 5,0 10,0 15,0 20,0 25,0 BBF BBF+CCS(PP) TGR-BF V4 HISARNA HISARNA+CCS HISARNA+EAF HISARNA+CCS+EAF MIDREX MIDREX+CCS ULCORED ULCOWIN ULCOLYSIS GJ/t HRC

Coals, oil and other C-rich sources Natural gas and biomass gas Electricity and energy vectors (steam, H2)

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"How will employment and labor markets develop in the context

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CO2 reduction (tCO2/tHRC)

  • 2,0
  • 1,5
  • 1,0
  • 0,5

0,0 0,5 1,0 1,5 2,0 BBF BBF+CCS(PP) TGR-BF V4 HISARNA HISARNA+CCS HISARNA+EAF HISARNA+CCS+EAF MIDREX MIDREX+CCS ULCORED ULCOWIN ULCOLYSIS t CO2/t HRC Scope 1 Scope 2 CO2 captured

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"How will employment and labor markets develop in the context

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Operating costs (index)

20 40 60 80 100 120 140 BBF BBF+CCS(PP) TGRBF V4 HISARNA HISARNA+EAF HISARNA+CCS HISARNA+CCS+EAF ULCORED MIDREX MIDREX + CCS ULCOWIN ULCOLYSIS CO2 release Raw material and energy Fix

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"How will employment and labor markets develop in the context

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Cost of avoided CO2

0,0 10,0 20,0 30,0 40,0 50,0 60,0 70,0 80,0 90,0 100,0 BBF BBF+CCS(PP) TGR-BF V4 HISARNA HISARNA+CCS HISARNA+EAF HIS+CCS+EAF MIDREX MIDREX+CCS ULCORED ULCOWIN ULCOLYSIS

2010 index

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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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Productivity

  • all ULCOS solutions expected to operate

at higher productivity than the conventional process they substitute for, e.g. 30% for ULCOS-BF

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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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ULCOS II consortium

MoU stage

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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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Outline

  • timeline and perspective
  • the ULCOS process solutions
  • ULCOS-BF
  • HIsarna
  • ULCORED
  • ULCOwin & ULCOlysis
  • conclusions
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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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ULCOS-BF

CO2 CO O2 Underground storage of CO2 0.8 t/tsteel

  • 100 kg coke/tsteel

CO2 emissions of the steel plant: - 60%

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"How will employment and labor markets develop in the context

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ULCOS-BF project

CO2 storage ULCOS I

3 projets RFCS + 1 FP

Eisenhüttenstadt-EHS

Florange

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"How will employment and labor markets develop in the context

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CO2 storage

Storage in a deep saline aquifer, with pipe transport of dense CO2 from capture site.

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"How will employment and labor markets develop in the context

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ULCOS-BF: key figures

Timeline:

  • Eisenhüttenstadt project

approved December 2010

  • NER-300 proposal filed in Paris
  • n 9 February 2011, to cover the

Florange demonstrator

  • Consortium Agreement under

final stage of negotiation among members

  • start up 2013 in Germany and

2014 (BF) - 2015 (Storage) in

  • France. 10 years of operation in

France planned for 2016-2025

  • permitting process launched for

storage; FEED studies for the BF

Important milestones

  • exploration permit approved
  • start of site geophysical

exploration

  • FEED studies for BF & pipeline
  • filing of NER-300 in Brussels
  • answer from the EU, etc.

Targets (demonstrator):

  • 700,000 t/yr stored for 10 years
  • 94% capture rate

Budgets:

  • still a regret solution…
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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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Outline

  • timeline and perspective
  • the ULCOS process solutions
  • ULCOS-BF
  • HIsarna (pilot: 2011-2014)
  • ULCORED
  • ULCOwin & ULCOlysis
  • conclusions
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"How will employment and labor markets develop in the context

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iron Iron ore Coal Oxygen Oxygen

CCF cyclone (CORUS) Smelter (HIsmelt)

HIsarna

CCS

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"How will employment and labor markets develop in the context

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HIsarna

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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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Outline

  • timeline and perspective
  • the ULCOS process solutions
  • ULCOS-BF
  • HIsarna
  • ULCORED
  • ULCOwin & ULCOlysis
  • conclusions
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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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ULCORED

  • EDRP* planned by LKAB in Luleå

(1 t/hr)

  • ULCORED features implemented

within an RFCS project to be proposed in 2012 at the earliest

* Experimental Direct Reduction Pilot

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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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Outline

  • timeline and perspective
  • the ULCOS process solutions
  • ULCOS-BF
  • HIsarna
  • ULCORED
  • ULCOwin & ULCOlysis
  • conclusions
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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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ULCOwin

electrowinning cell

  • 4 kg samples
  • pure Fe + O2 evolution
  • 110 °C (=room temperature

electroreduction)

  • water alkaline electrolyte
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"How will employment and labor markets develop in the context

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ULCOlysis

  • 1 g samples
  • pure Fe + O2 evolution
  • 1550 °C = pyroelectrolysis
  • slag electrolyte
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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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Outline

  • timeline and perspective
  • the ULCOS process solutions
  • ULCOS-BF
  • HIsarna
  • ULCORED
  • ULCOwin & ULCOlysis
  • conclusions
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"How will employment and labor markets develop in the context

  • f a transition towards a low-carbon economy?", Brussels, 1 March 2011

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Conclusion: innovation & risks

  • if the demonstrators are successful…
  • …and if the economic conditions for

implementing the ULCOS routes are right…

  • … then deployment should follow up for most of

the Steel Mills in Europe, and, eventually in the world, for the Steel Industry to meet its post- Kyoto targets

  • however, ULCOS was a research initiative, has

turned into a demonstration initiative but it IS NOT a plan for reducing the emissions of the Steel sector!

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Thank you!