Ultra Low CO 2 Steelmaking www.ulcos.org Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European Coordinator of the ULCOS program "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 1
Outline • timeline and perspective • the ULCOS process solutions • ULCOS-BF • HIsarna • ULCORED • ULCOwin & ULCOlysis • conclusions "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 2
Outline • timeline and perspective • the ULCOS process solutions • ULCOS-BF • HIsarna • ULCORED • ULCOwin & ULCOlysis • conclusions "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 3
Timeline ULCOS II ULCOS II deployment ULCOS II pilots IISI ULCOS II demonstrators working groups ULCOS 2050 worldsteel CO 2 BP 2020 1 st papers 2013 from Steel ETS in EU Kyoto Rio "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 4
Outline • timeline and perspective • the ULCOS process solutions • ULCOS-BF • HIsarna • ULCORED • ULCOwin & ULCOlysis • conclusions "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 5
ULCOS process solutions… Coal & sustainable biomass Natural gas Electricity Revamped BF Greenfield Revamped DR Greenfield ULCOS-BF HIsarna ULCORED ULCOWIN ULCOLYSIS Pilot tests (1.5 t/h) Pilot plant (8 t/h) Pilot plant (1 t/h) Laboratory Demonstration start-up 2010 to be erected in under way 2011 ? "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 6
ULCOS-BF with >> 50% reduction Rate of CO2 capture (each bar means Cumulated 1,10 100% adding one more plant to the Steel Mill) capture rate 1,00 capture 0,90 0,80 0,70 0,60 0,50 0,40 compared to ULCOS-BF Mill 0,30 emissions compared to emissions of the 0,20 benchmark Mill 0,10 0,00 ULCOS- sinter reheating steel hot lime kiln coke BF plant furnace plant stoves ovens "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 7
Virgin & recycling routes… 2050 2050 Mt/yr BAU trend low-carbon 3000 today economy 2500 2000 Steel production (Mt/yr) 1500 CO2 generation (Mt/yr) 1000 500 0 2010 2050 trend 2050 LC socio-economic projections "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 8
Energy (GJ/t HRC ) Coals, oil and other C-rich sources Natural gas and biomass gas Electricity and energy vectors (steam, H2) 25,0 20,0 GJ/t HRC 15,0 10,0 5,0 0,0 BBF BBF+CCS(PP) TGR-BF V4 HISARNA HISARNA+CCS HISARNA+EAF HISARNA+CCS+EAF MIDREX MIDREX+CCS ULCORED ULCOWIN ULCOLYSIS "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 9
CO 2 reduction (t CO2 /t HRC ) Scope 1 Scope 2 CO2 captured 2,0 1,5 1,0 t CO2/t HRC 0,5 0,0 -0,5 -1,0 -1,5 -2,0 BBF+CCS(PP) BBF TGR-BF V4 HISARNA HISARNA+CCS HISARNA+EAF HISARNA+CCS+EAF MIDREX MIDREX+CCS ULCORED ULCOWIN ULCOLYSIS "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 10
Operating costs (index) CO2 release 140 Raw material and energy Fix 120 100 80 60 40 20 0 HISARNA+CCS HISARNA+CCS+EAF BBF BBF+CCS(PP) TGRBF V4 HISARNA HISARNA+EAF ULCORED MIDREX MIDREX + CCS ULCOWIN ULCOLYSIS "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 11
Cost of avoided CO 2 2010 100,0 index 90,0 80,0 70,0 60,0 50,0 40,0 30,0 20,0 10,0 0,0 BBF BBF+CCS(PP) TGR-BF V4 ULCOLYSIS MIDREX MIDREX+CCS ULCORED ULCOWIN HISARNA HISARNA+CCS HISARNA+EAF HIS+CCS+EAF "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 12
Productivity • all ULCOS solutions expected to operate at higher productivity than the conventional process they substitute for, e.g. 30% for ULCOS-BF "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 13
ULCOS II consortium MoU stage "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 14
Outline • timeline and perspective • the ULCOS process solutions • ULCOS-BF • HIsarna • ULCORED • ULCOwin & ULCOlysis • conclusions "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 15
ULCOS-BF CO 2 emissions of the steel plant: - 60% CO 2 O 2 CO -100 kg coke/t steel Underground storage of CO 2 0.8 t/t steel "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 16
ULCOS-BF project CO 2 storage Florange ULCOS I 3 projets RFCS + 1 FP Eisenhüttenstadt-EHS "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 17
CO 2 storage Storage in a deep saline aquifer, with pipe transport of dense CO 2 from capture site. "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 18
ULCOS-BF: key figures Timeline: Important milestones • Eisenhüttenstadt project • exploration permit approved approved December 2010 • start of site geophysical • NER-300 proposal filed in Paris on 9 February 2011, to cover the exploration Florange demonstrator • FEED studies for BF & pipeline • Consortium Agreement under • filing of NER-300 in Brussels final stage of negotiation among members • answer from the EU, etc. • start up 2013 in Germany and 2014 (BF) - 2015 (Storage) in Targets (demonstrator): France. 10 years of operation in • 700,000 t/yr stored for 10 years France planned for 2016-2025 • permitting process launched for • 94% capture rate storage; FEED studies for the BF Budgets: • still a regret solution… "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 19
Outline • timeline and perspective • the ULCOS process solutions • ULCOS-BF • HIsarna (pilot: 2011-2014) • ULCORED • ULCOwin & ULCOlysis • conclusions "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 20
HIsarna CCS CCF cyclone Iron ore (CORUS) Oxygen Oxygen Coal Smelter (HIsmelt) iron "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 21
HIsarna "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 22
Outline • timeline and perspective • the ULCOS process solutions • ULCOS-BF • HIsarna • ULCORED • ULCOwin & ULCOlysis • conclusions "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 23
ULCORED • EDRP* planned by LKAB in Luleå (1 t/hr) • ULCORED features implemented within an RFCS project to be proposed in 2012 at the earliest "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 * Experimental Direct Reduction Pilot 24
Outline • timeline and perspective • the ULCOS process solutions • ULCOS-BF • HIsarna • ULCORED • ULCOwin & ULCOlysis • conclusions "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 25
ULCOwin • 4 kg samples electrowinning cell • pure Fe + O 2 evolution • 110 ° C (=room temperature electroreduction) • water alkaline electrolyte "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 26
ULCOlysis • 1 g samples • pure Fe + O 2 evolution • 1550 ° C = pyroelectrolysis • slag electrolyte "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 27
Outline • timeline and perspective • the ULCOS process solutions • ULCOS-BF • HIsarna • ULCORED • ULCOwin & ULCOlysis • conclusions "How will employment and labor markets develop in the context of a transition towards a low-carbon economy?", Brussels, 1 March 2011 28
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