TNRII SLIDE A24860 INSTALLATION AND OPERATING INSTRUCTIONS WARNING - - PDF document

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TNRII SLIDE A24860 INSTALLATION AND OPERATING INSTRUCTIONS WARNING - - PDF document

TNRII SLIDE A24860 INSTALLATION AND OPERATING INSTRUCTIONS WARNING Prior to assembly, you must read the owners manual for important safety warnings and details on installing a shock absorbing surface. MAXIMUM VERTICAL FALL HEIGHT -


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SLIDE 1

Rev 01/13/2012

Table of Contents

Warnings and Safe Play Instructions. . . . . . . . . . . . . . . pg. 2 Protective Surfacing Guidelines. . . . . . . . . . . . . . . . . . . pg. 3 Instructions for Proper Maintenance . . . . . . . . . . . . . . . pg. 4 About Our Wood – Limited Warranty . . . . . . . . . . . . . . pg. 5 Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . . . pg. 6 Metric Conversion Sheets . . . . . . . . . . . . . . . . . . . . . pg. 7,8 Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 9

3404860

FR: Pour obtenir la notice de montage dans votre langue, cliquez sur www.selwoodproducts.com DE: Gehen Sie auf www.selwoodproducts.com um die Bauanleitung in thre Sprache zu bekommen.

www.selwoodproducts.com

Europe The Granary, Weathercock Hill Chevington, Bury St Edmunds, Suffolk IP29 5RG North America 375 Sligo Road West. P.O. Box 10 Mount Forest Ontario, Canada N0G 2L1 Australia Unit 6/168 - 180 Victoria Road Marrickville, Sydney NSW 2204

INSTALLATION AND OPERATING INSTRUCTIONS

TNRII SLIDE – A24860

Prior to assembly, you must read the owner’s manual for important safety warnings and details on installing a shock absorbing surface. MAXIMUM VERTICAL FALL HEIGHT - 6’6” (2 M) CAPACITY - 1 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child. RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares or parks.

4 Hrs

Two person assembly

WARNING

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SLIDE 2

2

Warnings and Safe Play Instructions

CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they understand and follow them. Remember on-site adult supervision is required for children of all ages. Observe capacity limitations of your play-set. See front cover. Dress children with well fjtting and full foot enclosing footwear. Teach children to sit with their full weight in the center

  • f the swing seat to prevent erratic swing motion or

falling off. Check for splintered, broken or cracked wood; missing, loose, or sharp edged hardware. Replace, tighten and or sand smooth as required prior to playing. Verify that suspended climbing ropes, rope ladders, chain

  • r cable are secured at both ends and cannot be looped

back on itself as to create an entanglement hazard. On sunny and or hot days, check the slide and other plastic rides to assure that they are not very hot as to cause burns. Cool hot slide and rides with water and wipe dry prior to using. Do not allow children to wear open toe or heel footwear like sandals, fmip–fmops or clogs. Do not allow children to walk, in front, between, behind

  • r close to moving rides.

Do not let children twist swing chains or ropes or loop them over the top support bar. This may reduce the strength of the chain or rope and cause premature failure. Do not let children get off rides while they are in motion. Do not permit climbing on equipment when it is wet. Do not permit rough play or use of equipment in a manner for which it was not intended. Standing on or jumping from the roof, elevated platforms, swings, climbers, ladders or slide can be dangerous. Do not allow children to swing empty rides or seats. Do not allow children to go down slide head fjrst or run up slide.

WARNING WARNING – Safe Play Instructions

2 SERIOUS HEAD INJURY HAZARD Installation over concrete, asphalt, dirt, grass, carpet and other hard surface creates a risk of serious injury

  • r death from falls to the ground. Install and maintain

shock absorbing material under and around play-set as recommended on page 3 of these instructions. COLLISION HAZARD Place play-set on level ground at least 6 feet from any

  • bstruction such as a garage or house, fences, poles,

trees, sidewalks, walls, landscape timbers, rocks, pavement, planters, garden borders, overhanging branches, laundry lines, and electrical wires. (See OBSTACLE FREE SAFETY ZONE on cover) CHOKING HAZARD Prior to assembly, this product contains small parts. DO NOT allow children less than 5 years of age near or around loose nuts, screws, washers, plastic bags and

  • ther small parts.

STRANGULATION HAZARD

  • NEVER allow children to play with ropes, clotheslines,

pet leashes, cables, chains or cord-like items when using this play-set or to attach these items to play-set.

  • NEVER allow children to wear loose fjtting clothing,

ponchos, hoods, scarves, capes, necklaces, items with draw-strings, cords or ties when using this play-set.

  • NEVER allow children to wear bike or sport helmets

when using this play-set. Failure to prohibit these items, even helmets with chin straps, increases the risk of serious injury and death to children from entanglement and strangulation. TIP OVER HAZARD Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fjll surfacing materials washing away during heavy rains. DO NOT allow children to play on the play-set until the assembly is complete and the unit is properly anchored.

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3

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SLIDE 4

4

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SLIDE 5

5

Selwood Products Limited Warranty

Selwood Products states that the product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a ten (10) year warranty against rot and decay. Refer to the schedule associated with replacement of parts under this Warranty. In addition, the manufacturer will replace any parts within the fjrst 60 days from date of purchase found to be missing from or damaged in the original

  • packaging. This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is required to

assure maximum life and performance of this product and failure by the owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner’s Manual provided by Selwood Products. This Limited Warranty does not cover:

  • Labour for any inspection or Labour for replacement of any defective item(s)
  • Incidental or consequential damages
  • Cosmetic defects which do not affect performance or integrity of a part or the entire product
  • Vandalism, improper use, failure due to loading or use beyond the capacities stated in the Assembly Manual.
  • Acts of nature including but not limited to wind, storms, hail, fmoods, excessive water exposure
  • Improper installation including but not limited to installation on uneven, unlevel, or soft ground
  • Minor twisting, warping, checking, splitting, or any other natural occurring properties of wood that do not affect

performance or integrity. Selwood Products states that the product has been designed for safety and quality. Any modifjcations made to the original product could damage the structural integrity of the unit leading to failure and possible injury. Modifjcation voids any and all warranties and Selwood Products will accept no liability for any modifjed products or consequences resulting from failure of a modifjed product. This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should the product be used in public settings such as schools, churches, playgrounds, parks, daycares and the like. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Selwood disclaims all other representations and warranties of any kind, expressed or implied. Warranty Part Replacement Schedule: Plastic/Metal/Wood Components: 1 Year Warranty 0-60 days from date from purchase: Free Parts & Free Shipping | 61 days to 1 year from purchase: Free Parts + Shipping & Handling Wooden (Wood Rot and Decay Only): 10 Year Warranty 0-60 days from date from purchase: Free Parts & Free Shipping | 61 days -10 years from purchase: Free Parts + Shipping & Handling This Warranty gives you specifjc legal rights. You may have other rights as well which very from state to state or province to

  • province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of

consequential damages, and therefore this limitation may not apply to you. Complete the registration of your Selwood Product purchase online at: www.selwoodproducts.com/warranty-registration Please refer to the back of this instruction manual for details on how to register your Selwood Products purchase.

At the factory we have added water repellent to the stain. This water repellent decreases the amount of water absorption during rain or snow thus decreasing the tension in the wood. Sunlight will break down the water repellent, so we recommend applying a water repellent on a yearly basis (see your local stain and paint supplier for a recommended product). Failure to do so can affect

  • warranty. Also if storing the product before installation, make sure you store out of direct sunlight in a cool dry place.
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6

Keys to Assembly Success

Part Identifjcation Key On each page, you will fjnd the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample. Symbols Throughout these instructions symbols are provided as important reminders for proper and safe assembly. Proper Hardware Assembly Lag screws require drilling pilot holes to avoid splitting wood. Only a fmat washer is required. For ease of installation liquid soap can be used

  • n all lag-type screws.

For bolts, tap T-Nut into hole with

  • hammer. Insert the hex bolt through

lock washer fjrst then fmat washer then

  • hole. Because the assemblies need to

be squared do not completely tighten until instructed. Pay close attention to diameter of the bolts. 5/16” is slightly larger than 1/4”. Once the assembly is tightened, watch for exposed

  • threads. If a thread protrudes from the T-Nut, remove the

bolt and add washers to eliminate this condition. Extra washers have been provided for this purpose. This identifjes information that requires special

  • attention. Improper assembly could lead to an

unsafe or dangerous condition. Where this is shown, 2 or 3 people are required to safely complete the step. To avoid injury or damage to the assembly make sure to get help! Check that assembly is square before tightening bolts. Use a measuring tape to assure proper location. Check that set or assembly is properly level before proceeding. Pre-drill a pilot hole before fastening screw or lag to prevent splitting of wood. This indicates time to tighten bolts, but not too tight! Do not crush the wood. This may create splinters and cause structural damage. Use Help Use Help Measure Distance Square Assembly Use Level Pre-drill 1/8” Bit Tighten Bolts No Yes

CAUTION – Protrusion Hazard

Tools Required

6

Shovel Level #2 & #3 Phillips

  • r Robertson

Safety Glasses Drill (1/8” 3/16” Bit) Measuring Tape Hammer Ratchet 1/2”, 7/16” & 9/16” Square Ruler Step Ladder

1234 2X Post 2 x 4 x 83”

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7

1 inch = 25.4mm

SOLO)WAVE DESIGN HARDWARE

For example: BOLT LENGTH 4½ (4.5) inches long 114mm long 1 inch = 25.4mm 25.4mm 4.5 inches x

DIAMETER CONVERSION LENGTH CONVERSION

= BOLT DIAMETER 5/16 (0.31) inches 0.31 inches x 25.4mm = 8mm For example: HARDWARE LENGTH CHART inches vs millimetres 6 152 5½ 140 5 127 4½ 114 4 102 3½ 89 3 76 2½ 64 2 51 1½ 38 1¼ 32 1-1/8 29 1 25.4 7/8 22 3/4 19 1/2 12.7

1/4" (6mm) Flat Washer 1/4" (6mm) Lock Washer

1/4"(0.25) = 6mm Hex Bolt

1/4" (6mm) T-Nut

5/16"(.31) = 8mm Lag Screw

5/16" (8mm) Flat Washer

1/4"(0.25) = 6mm Lag Screw

1/4" (6mm) Flat Washer 5/16" (8mm) Flat Washer 5/16" (8mm) Lock Washer

5/16"(.31) = 8mm Hex Bolt

5/16" (8mm) T-Nut

3/8"(.38) = 9.5mm Lag Screw

3/8" (9.5mm) Flat Washer

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8

1 x 2 1 x 4 1 x 5 1 x 6 1 x 3

1/2 x 4

5/4 x 6

5 1/2" 139.7 1" 25.4 11.1 .44 82.6 3 1/4"

4 x 4

3 1/2" 88.9 3 1/2" 88.9 4 1/2" 114.3 5/8" 15.9 15.9 5/8" 1 3/8" 34.9

2 x 6

5 3/8" 136.5 1 1/2" 38.1 15.9 5/8" 3 3/8" 85.7 60.3 2 3/8" 15.9 5/8"

1505mm

SOLO)WAVE DESIGN WOOD PROFILES

LENGTH CONVERSION

For example: 1 inch = 25.4mm BOARD LENGTH 59¼ (59.25) inches 59.25 inches x 25.4mm = Dimensions in brackets [mm] represent millimetres.

5/4 x 4

3 1/2" 88.9 1" 25.4 5 3/8" 136.5 5/8" 15.9

2 x 4

3 3/8" 85.7 1 3/8" 34.9

5/4 x 5

4 1/2" 114.3 1" 25.4

2 x 3

2 1/2" 63.5 1 3/8" 34.9

5/4 x 3

63.5 2 1/2" 25.4 1"

2 x 2

1 1/2" 38.1 1 1/2" 38.1

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9

(91) 1/4" Lock Washer (9283200)

PB6

(1) Pan Bolt 1/4 x 1" 1/4" Flat

Washer 1/4" Lock Nut 9274210

(8) #12 Screw Bezel (9299500) (1) Quadrex Driver #3 Phillips Head (9200015)

S6

(13) Pan Screw #12 x 1" (9264610)

S7

(4) Pan Screw #12 x 2" (9264620) (2) 1/4" Flat Washer (9251200) (3) 1/4" Lock Washer (9253200) (3) 1/4" T-Nut (9285200)

9274211 1/4" Lock Washer 1/4" Flat Washer 1/4" T-Nut

(3) Pan Bolt 1/4 x 1 1/4"

PB2 PB1

(89) Pan Bolt 1/4 x 3/4"

1/4" Lock Nut 9274203 9277242 1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut

(2) Hex Bolt 1/4 x 4 1/2"

H5

9277222 1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut

(1) Hex Bolt 1/4 x 2 1/2"

H3

(1) Hex Bolt 1/4 x 1 1/2"

1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut 9277212

H1

1x - TNR2 Post Mount (9200203) Yellow 1x - TNR2 Slide Support (9200226) Yellow 10x - TNR2 Slide Clamp Ring (9300120) -GR 1x (3310122) -GR

  • TNR2 Slide LT Flange

1x - TNR2 Slide RT Flange (3310123) -GR 1x - TNR2 Slide Exit (3310120) -GR 9x - TNR2 Slide Elbow (3310121) -GR 1x - TNR2 Slide Exit Top (3310124) -GR

Parts Identification (Reduced Size) Parts Identification (Actual Size)

S15 (1) Wood Screw #8 x 1¾" (9260513)

9

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10

PRODUCT NUMBER:

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 1) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 2) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 3) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 4) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 5) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 6)

If you have missing, damaged or require replacement parts DO NOT contact your

  • retailer. Please visit www.selwoodproducts.com and select the Parts Centre.

You can then complete a quick online order form or make direct contact with the Selwood Products Part Team. www.selwoodproducts.com

A24860

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SLIDE 11

11 Hardware Other Parts

Step 1: Slide Section Assemblies Part 1

Use a 7/16” open end wrench for nuts

PB1

TNR2 Slide Elbow

Lock Nut

TNR2 Slide RT Flange TNR2 Slide LT Flange

PB1

TNR2 Slide Elbow

Lock Nut Lock Nut Lock Nut PB1

Flange Assembly

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fjg. 1.3) A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in fjg. 1.1. It is very important to attach bolts as indicated. B: Repeat Step A 3 more times to create 4 Elbow Sections in total. C: Attach TNR2 Slide RT Flange and TNR2 Slide LT Flange together using 4 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in fjg. 1.2. This creates the Flange Assembly.

36 x 1/4 x 3/4” Pan Bolt (1/4” lock nut)

PB1

1 x TNR2 Slide LT Flange 1 x TNR2 Slide RT Flange 8 x TNR2 Slide Elbow

  • Fig. 1.1
  • Fig. 1.2
  • Fig. 1.3

PB1

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SLIDE 12

12 TNR2 Slide Elbow TNR2 Slide Exit Top

Step 1: Slide Section Assemblies Part 2

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fjg. 1.3) D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in fjg. 1.4. It is very important to attach bolts as indicated. This creates the Exit Elbow Assembly.

Lock Nut PB1 Lock Nut Lock Nut PB1

Hardware

8 x 1/4 x 3/4” Pan Bolt (1/4” lock nut)

PB1

Other Parts

1 x TNR2 Slide Exit Top 1 x TNR2 Slide Elbow

  • Fig. 1.3
  • Fig. 1.4

PB1 PB1

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SLIDE 13

13

DO NOT USE DO NOT USE

DO NOT USE

DO NOT USE

Hardware

Step 2: Attach Flange Assembly to Fort

A: With a helper place the Flange Assembly fmush to the Crowsnest on the fort as shown in fjg. 2.1, then pre- drill 1/8” pilot holes in the bottom 4 mounting locations on Crowsnest Gap (approximate spots where circles are on fjgure), making sure the pre-drilled holes are a minimum of 1” deep. B: Attach Flange Assembly to the Crowsnest through Crowsnest Gap and into Crowsnest Front using 4 (S7) #12 x 2” Pan Screws (with #12 Screw Bezel) in the pre-drilled holes. (fjg. 2.1 and 2.2) Make sure the fmat surfaces of the Flange Assembly are fmush to the Crowsnest as shown in fjg. 2.5. C: Attach the Flange Assembly fmush to Crowsnest SL Top using 4 (S6) #12 x 1” Pan Screws (with #12 Screw Bezel) as shown in fjg. 2.1 and 2.3 and to both Crowsnest Faces using 4 (S6) #12 x 1” Pan Screw per board. (fjg. 2.1 and 2.4)

Flange Assembly

12x #12 x 1” Pan Screw 4 x #12 x 2” Pan Screw 8 x #12 Screw Bezel S7

S7 S6

#12 Screw Bezel #12 Screw Bezel

Bottom Sides Top

S6 Crowsnest Front Crowsnest Gap

Bottom of slide fmush with deck Top of slide fmush to Crowsnest SL Top

  • Fig. 2.1
  • Fig. 2.6
  • Fig. 2.4
  • Fig. 2.3
  • Fig. 2.2
  • Fig. 2.5

S6

FW6

Crowsnest Face Crowsnest SL Top Crowsnest Face

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14

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. A: Fit one of the Elbow Assemblies to the Flange Assembly by lining up the arrows on each assembly. (fjg. 3.2 and 3.3) B: Attach 1 TNR2 Slide Clamp Ring to the top of the joined Assemblies using 3 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut), making sure to match the arrows up with the end of the clamp ring (where a seam will be) as shown in

  • fjg. 3.2 and 3.3.

Use Quadrex Driver as a guide pin for each hole before inserting bolt. (fjg. 3.3)

Hardware Other Parts

  • Fig. 3.1
  • Fig. 3.3

Step 3: Attach Elbow Assembly to Flange Assembly Part 1

  • Fig. 44.1
  • Fig. 44.3

Step 44: Attach Elbow Assembly to Flange Assembly Part 1

Quadrex Driver

Use special driver provided in locations where the curve

  • f the elbow are diffjcult to

reach with a standard driver.

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. A: Fit one of the Elbow Assemblies to the Flange Assembly by lining up the arrows on each assembly. (fjg. 44.2 and 44.3) B: Attach 1 TNR2 Slide Clamp Ring to the top of the joined Assemblies using 3 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut), making sure to match the arrows up with the end of the clamp ring (where a seam will be) as shown in

  • fjg. 44.2 and 44.3.

Use Quadrex Driver as a guide pin for each hole before inserting bolt. (fjg. 44.3)

Align each elbow using the molded arrows with the seam

  • f the clamp ring.

Do not install bolt in Clamp Ring ends until Step 44D

  • Fig. 44.2
  • Fig. 44.4

Top Slide Bolt Holes Hardware

3 x 1/4 x 3/4” Pan Bolt (1/4” lock nut)

PB1

PB1 Lock Nut Lock Nut

Flange Assembly Other Parts

1 x Quadrex Driver 1 x TNR2 Slide Clamp Ring

Elbow Assembly

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100

  • Fig. 44.1
  • Fig. 44.3

Step 44: Attach Elbow Assembly to Flange Assembly Part 1

Quadrex Driver

Use special driver provided in locations where the curve

  • f the elbow are diffjcult to

reach with a standard driver.

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. A: Fit one of the Elbow Assemblies to the Flange Assembly by lining up the arrows on each assembly. (fjg. 44.2 and 44.3) B: Attach 1 TNR2 Slide Clamp Ring to the top of the joined Assemblies using 3 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut), making sure to match the arrows up with the end of the clamp ring (where a seam will be) as shown in

  • fjg. 44.2 and 44.3.

Use Quadrex Driver as a guide pin for each hole before inserting bolt. (fjg. 44.3)

Align each elbow using the molded arrows with the seam

  • f the clamp ring.

Do not install bolt in Clamp Ring ends until Step 44D

  • Fig. 44.2
  • Fig. 44.4

Top Slide Bolt Holes Hardware

3 x 1/4 x 3/4” Pan Bolt (1/4” lock nut)

PB1

PB1 Lock Nut Lock Nut

Flange Assembly Other Parts

1 x Quadrex Driver 1 x TNR2 Slide Clamp Ring

Elbow Assembly

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100

Quadrex Driver

Use special driver provided in locations where the curve

  • f the elbow are diffjcult to

reach with a standard driver. Align each elbow using the molded arrows with the seam

  • f the clamp ring.

Do not install bolt in Clamp Ring ends until Step 3D

  • Fig. 3.2
  • Fig. 3.4

Top Slide Bolt Holes

3 x 1/4 x 3/4” Pan Bolt (1/4” lock nut)

PB1

Lock Nut Lock Nut

Flange Assembly

1 x Quadrex Driver 1 x TNR2 Slide Clamp Ring

Elbow Assembly

PB1

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SLIDE 15

15

DO NOT USE DO NOT USE DO NOT USE

Hardware Other Parts

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. C: Attach 1 TNR2 Slide Clamp Ring to the bottom of the joined Assemblies using 2 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) on one side and 1 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) in the other side, making sure to match the arrows up with the end of the clamp ring (where a seam will be) as shown in fjg. 3.5, 3.6 and 3.7. D: Connect the 2 TNR2 Slide Clamp Rings together in 2 spots using 1 (PB1) 1/4 x 3/4” Pan Bolt (with lock nut) per hole. Make sure seams and arrows line up and then tighten all bolts. (fjg. 3.8 and 3.9).

Step 3: Attach Elbow Assembly to Flange Assembly Part 2

5 x 1/4 x 3/4” Pan Bolt (1/4” lock nut)

PB1

1 x TNR2 Slide Clamp Ring

  • Fig. 3.6

Bottom Slide Bolt Holes

  • Fig. 3.8
  • Fig. 3.9
  • Fig. 3.7
  • Fig. 3.5

Make sure arrows are aligned After the clamp rings are attached to the elbows, fasten them end to end with two pan bolts and lock nuts

Lock Nut PB1

(Side not shown)

PB1 Lock Nut Lock Nut PB1

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SLIDE 16

16

DO NOT USE DO NOT USE

Step 4: Attach Elbow Assembly to Elbow Assembly Part 1

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. A: Fit a second Elbow Assemblies to the fjrst Elbow Assembly by lining up the arrows on each assembly. Notice the elbow orientation. (fjg. 4.1) B: Attach 1 TNR2 Slide Clamp Ring to the top of the joined Assemblies using 3 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut), making sure to match the arrows up with the end of the clamp ring (where a seam will be) as shown in fjg. 4.2 and 4.3. Use Quadrex Driver as a guide pin for each hole before inserting bolt.

Top Slide Bolt Holes Elbow Assembly

  • Fig. 4.1

Make sure arrows are aligned

Lock Nut

  • Fig. 4.2

Notice elbow

  • rientation

Elbow Assembly Hardware

3 x 1/4 x 3/4” Pan Bolt (1/4” lock nut)

PB1

Other Parts

1 x TNR2 Slide Clamp Ring

  • Fig. 4.3

PB1

  • Fig. 44.1
  • Fig. 44.3

Step 44: Attach Elbow Assembly to Flange Assembly Part 1

Quadrex Driver

Use special driver provided in locations where the curve

  • f the elbow are diffjcult to

reach with a standard driver.

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. A: Fit one of the Elbow Assemblies to the Flange Assembly by lining up the arrows on each assembly. (fjg. 44.2 and 44.3) B: Attach 1 TNR2 Slide Clamp Ring to the top of the joined Assemblies using 3 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut), making sure to match the arrows up with the end of the clamp ring (where a seam will be) as shown in

  • fjg. 44.2 and 44.3.

Use Quadrex Driver as a guide pin for each hole before inserting bolt. (fjg. 44.3)

Align each elbow using the molded arrows with the seam

  • f the clamp ring.

Do not install bolt in Clamp Ring ends until Step 44D

  • Fig. 44.2
  • Fig. 44.4

Top Slide Bolt Holes Hardware

3 x 1/4 x 3/4” Pan Bolt (1/4” lock nut)

PB1

PB1 Lock Nut Lock Nut

Flange Assembly Other Parts

1 x Quadrex Driver 1 x TNR2 Slide Clamp Ring

Elbow Assembly

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Do not install bolt in Clamp Ring ends until Step 4D

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SLIDE 17

17

DO NOT USE DO NOT USE DO NOT USE

Step 4: Attach Elbow Assembly to Elbow Assembly Part 2

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. C: Attach 1 TNR2 Slide Clamp Ring to the bottom of the joined Assemblies using 3 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut), making sure to match the arrows up with the end of the clamp ring (where a seam will be) as shown in fjg. 4.3 and 4.4. D: Connect the 2 TNR2 Slide Clamp Rings together in 2 spots using 1 (PB1) 1/4 x 3/4” Pan Bolt (with lock nut) per hole. Make sure seams and arrows line up and then tighten all bolts. (fjg. 4.3 and 4.5).

Elbow Assembly Bottom Slide Bolt Holes After the clamp rings are attached to the elbows, fasten them end to end with two pan bolts and lock nuts

Lock Nut PB1 Lock Nut

  • Fig. 4.4
  • Fig. 4.3

Make sure arrows are aligned

  • Fig. 4.5

Elbow Assembly Hardware

5 x 1/4 x 3/4” Pan Bolt (1/4” lock nut)

PB1

Other Parts

1 x TNR2 Slide Clamp Ring PB1

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SLIDE 18

18

16 x 1/4 x 3/4” Pan Bolt (1/4” lock nut) 2 x #8 x 3” Wood Screw (from Infjnity hardware bags)

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. A: Measure 29” up from the bottom of (A26) SL Ground Support and attach (A30) SL Block to (C13) Post and (C14) Lower Post with 2 (S4) #8 x 3” Wood Screws. (fjg. 5.2) B: Attach the two remaining Elbow Assemblies as instructed in Steps 3 and 4. (fjg. 5.1)

Hardware Wood Parts 29”

C13

S4 S4

C14 A26 A30

  • Fig. 5.1

Step 5: Attach Elbow Assemblies, SL Block and TNR2 Slide Support, Part 1

Attach 2 remaining Elbow Assemblies

  • Fig. 5.2

Other Parts

4 x TNR2 Slide Clamp Ring 1 x SL Block 2 x 3 x 6” (from Infjnity box 1)

A30 PB1 S4

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SLIDE 19

19

Step 5: Attach Elbow Assemblies, SL Block and TNR2 Slide Support, Part 2

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. C: On the fourth Elbow Assembly attached remove the pan bolt and nut which is facing the fort (installed in Step 1). (fjg. 5.1) The bolt will no longer be needed, but keep the lock nut. D: Loosely attach TNR2 Slide Support (at the slightly bent end) to the Clamp Ring using 1 (PB6) 1/4 x 1” Pan Bolt (with fmat washer and the previously removed lock nut). (fjg. 5.2) E: Rotate TNR2 Slide Support and attach to (A30) SL Block using 1 (S6) #12 x 1” Pan Screw as shown in fjg. 5.3. F: Fully tighten screw and bolt.

Remove PB1 (1/4 x 3/4” Pan Bolt fjrst then install PB6 (1/4 x 1” Pan Bolt with fmat washer)

PB6 Lock Nut

  • Fig. 5.3

Flat Washer

Hardware

1 x #12 x 1” Pan Screw 1 x 1/4 x 1” Pan Bolt (1/4” fmat washer & 1/4” lock nut - previously removed)

S6 PB6

Other Parts

1 x TNR2 Slide Support

Note: Flat end down TNR2 Slide Support

S6 A30

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20

Step 6: Attach SL Support to SL Ground Support

A: Loosely attach (A8) SL Support to (A26) SL Ground Support with 1 (H3) 1/4 x 1-1/2” Hex Bolt (with lock washer, fmat washer and t-nut). Make sure the boards are square to each other then attach with 1 (S15) #8 x 1-3/4” Wood Screw. Keep bolt and screw loose until later in this step. (fjg. 6.2) B: Use (A8) SL Support as a guide to judge the proper bolt location, remove the bottom pan bolt and nut. The bolt will no longer be needed, but keep the lock nut. (fjg. 6.1) C: Place TNR2 Post Mount on top of (A8) SL Support and attach with 2 (PB2) 1/4 x 1-1/4” Pan Bolts (with lock washer and t-nut). Keep these bolts loose. (fjg. 6.2) D: Attach the top of the TNR2 Post Mount to TNR2 Slide Clamp Ring using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with the previously removed lock nut). (fjg. 6.3) E: Tighten all the bolts and the screw from this Step and Step 49 of the Infjnity instructions.

Hardware

3 x 1/4 x 1-1/4” Pan Bolt 2 - (1/4” lock washer & 1/4” t-nut) 1 - (1/4” lock nut - previously removed) 1 x 1/4 x 2-1/2” Hex Bolt (1/4” lock washer, 1/4” fmat washer, 1/4” t-nut) 1 x #8 x 1-3/4” Wood Screw

PB2

Other Parts

1 x TNR2 Post Mount Lock Nut

TNR2 Post Mount TNR2 Post Mount Remove PB1 (1/4 x 3/4” Pan Bolt fjrst then install PB2 (1/4 x 1-1/4” Pan Bolt with previousely removed lock nut)

  • Fig. 6.1
  • Fig. 6.2
  • Fig. 6.3

PB2 PB2

Wood Parts

1 x SL Support 2 x 4 x 26-1/4”

A8

A26

H3

H3

S15

S15

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21

Step 7: Attach TNR2 Slide Exit to Exit Elbow Assembly

Exit Elbow Assembly

A: Insert fmange of Exit Elbow Assembly (slide elbow) into the slots on TNR2 Slide Exit. (fjg. 7.1) B: Rotate Slide Exit and use Quadrex Driver as a guide pin so the holes are aligned and attach with 5 (PB1) 1/4 x 3/4” Pan Bolts (with lock nuts) starting with the bottom middle hole and working up each side. (fjg. 7.2 and 7.3) C: At this point make sure all the slide bolts are tight. Use a 7/16” open end wrench to hold nut and then tighten bolt with Quadrex Driver on Clamp Rings.

Hardware

5 x 1/4 x 3/4” Pan Bolt (1/4” lock nut)

PB1

Other Parts

1 x TNR2 Slide Exit

Bottom of Slide Views

  • Fig. 7.2

TNR2 Slide Exit

Lock Nut PB1 Lock Nut

Start with this bolt

  • Fig. 7.1
  • Fig. 7.3

x 5 x 5

Slot of TNR2 Slide Exit

x 5 PB1

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SLIDE 22

22

Step 8: Attach Exit End Assembly to Fort

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. A: Fit the Exit End Assembly to the last Elbow Assembly by lining up the arrows on each

  • assembly. Notice the elbow orientation. (fjg.

8.1) B: Attach 1 TNR2 Slide Clamp Ring to the top

  • f the joined Assemblies using 3 (PB1) 1/4 x 3/4”

Pan Bolts (with lock nut), making sure to match the arrows up with the end of the clamp ring (where a seam will be) as shown in fjg. 8.1. Use Quadrex Driver as a guide pin for each hole before inserting bolt. C: Attach 1 TNR2 Slide Clamp Ring to the bottom of the joined Assemblies using 3 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut), making sure to match the arrows up with the end of the clamp ring (where a seam will be) as shown in fjg. 8.2. D: Connect the 2 TNR2 Slide Clamp Rings together in 2 spots using 1 (PB1) 1/4 x 3/4” Pan Bolt (with lock nut) per hole. Make sure seams and arrows line up and then tighten all bolts. (fjg. 8.3).

Hardware

8 x 1/4 x 3/4” Pan Bolt (1/4” lock nut)

PB1

Other Parts

2 x TNR2 Slide Clamp Ring

Bottom Slide Bolt Holes After the clamp rings are attached to the elbows, fasten them end to end with two pan bolts and lock nuts

Lock Nut

  • Fig. 8.3

Make sure arrows are aligned

  • Fig. 8.2

Elbow Assembly Top Slide Bolt Holes

  • Fig. 8.1

Exit Elbow Assembly

Lock Nut Lock Nut PB1 PB1 PB1

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23

Warning! To prevent tipping and avoid potential injury, stakes must be driven 10-1/2” into ground. Digging or driving stakes can be dangerous if you do not check fjrst for underground wiring, cables or gas lines.

Step 9: Attach Ground Stake to SL Support

A: Drive 1 (A14) Ground Stake 10-1/2” into the ground, at (A8) SL Support as shown in fjg. 9.1. Attach using 2 (S3) #8 x 2-1/2” Wood Screws. (fjg. 9.2)

Hardware Wood Parts

2 x #8 x 2-1/2” Wood Screw 1 x Ground Stake 1-1/4 x 1-1/2 x 14”

S3

A14

S3 10-1/2” Into Ground

  • Fig. 9.2
  • Fig. 9.1

A8 A14

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SLIDE 24

24

NOTES

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SLIDE 25

25

NOTES

slide-26
SLIDE 26

26

NOTES

slide-27
SLIDE 27

27

NOTES

slide-28
SLIDE 28

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