The USF SafetyFlorida Consultation Program
www.usfsafetyflorida.com
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The USF SafetyFlorida Consultation Program - - PowerPoint PPT Presentation
The USF SafetyFlorida Consultation Program www.usfsafetyflorida.com 1 Thank you Bernie Little Distributors, Inc. For this opportunity 2 OSHA Consultation Presentation 1/16/2015 3 Our Goal Help businesses profit from workplace
www.usfsafetyflorida.com
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Source: Occupational Safety and Health Administration, 2012
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Source: U.S. Bureau of Labor Statistics
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Fall Protection – Duty to Have Protection 1926.501 Hazard Communication 1910.1200 Scaffolds – General Requirements 1926.451 Respiratory Protection 1910.134 Electrical 1910.305 Powered Industrial Trucks (Forklifts) 1910.178 Ladders 1926.1053 Lockout-Tagout 1910.147 Electrical 1910.303 Machine Guarding 1910.212
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Florida OSHA Violations Florida OSHA Penalties Willful 19 $673,950 Repeat 177 $673,484 Serious 4,157 $3,970,077 Unclassified Other 1,034 $185,681 Failure-to-Abate 16 $68,570 Total number of citations: 5,403 $5,571,762 Source: OSHA Region IV
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Simply click on the first green tab – “Request a free Consultation” Visit on the top task bar. Fill out your company information profile.
Complete a consultation request online at www.safetyflorida.usf.edu
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Written Safety Plan Status/Condition Recommendation Personal Protective Equipment A hazard assessment was said to have been performed; however, a verification of the assessment was not certified in writing. A thorough hazard assessment of the workplace needs to be done periodically to determine which tasks require personal protective equipment (PPE) and the hazard assessment need to be verifiable through a written certification. Emergency Action Plan An emergency action plan has been recently developed, but was not well implemented. Your emergency action plan should be reviewed annually and updated as necessary; also an annual fire drill was recommended. Hazard Communication (HazCom) A written HazCom Program that meets the requirements of the Globally Harmonized System (GHS) has been developed; however, there was not list of chemicals and employee GHS training
A written HazCom program needs to consists of: making a list of all your chemicals, collecting Safety Data Sheets (SDS) for each (maintaining current copies in the office and in the Shop), proper labeling of all containers and the training of all employees about the chemicals they use as described in the new Globally Harmonized System of Classification of Chemicals (GHS). Lockout -Tagout (LoTo) Specific Energy Control procedures had been written; however, the electrical energy for the Baker band saw was only disconnected but not locked out during servicing Your Energy Control (Lockout – Tagout) procedures need to be inspected annually. The purpose for doing the periodic inspection is to correct any deviations or inadequacies identified and to do a review between the inspector and each authorized employee, of that employee's understanding of their responsibilities under the LoTo procedure being inspected. Powered Industrial Trucks (forklifts) Forklift initial training appears to have been done previously; but, performance evaluations had not been conducted in the past 3 years and the forklift is not inspected daily. A performance evaluation shall be conducted at least every 3 years to validate that each forklift
daily inspections of your forklift is required. Hearing Conservation Noise monitoring had not been done to determine if there were any noise hazards and was referred to USF SafetyFlorida. Perform noise monitoring by USF SafetyFlorida and follow their requirements and recommendations. RecordKeeping
The OSHA Injury and Illness logs were being done; however, they were not filled
Record all injury and Illnesses information within seven days of receiving information
consider attending an OSHA RecordKeeping training to insure accuracy of all injuries recorded.
Based on your industry and types of work activities performed, you are required to have certain OSHA specific written
review performed at the time of survey. * = All written safety and health plans should be customized to be company specific.
Item Number 01 Hazard Type Serious # of Instances 1 Standard 1910.95(d)(1) Correction Due Date 10/15/2014 Description A representative monitoring program was not developed and implemented when information indicated that an employee's exposure may have equal or exceed an eight- hour time-weighted average of 85dBA, a ten-hour time-weighted average of 83.4dBA, or a twelve-hour time-weighted average of 82.1dBA. Condition Noise exposures above the "action level" of 85 dBA for an 8-hour, time weighted average may cause temporary hearing threshold shifts. This reduction in hearing can interfere with communication and may result in higher stress and accident rates. Chronic exposure to noise above the "action level" will produce permanent hearing loss in some percentage of the employees exposed. Recommended Action Monitor noise levels in the shop areas suspected of having noise exposures greater than the action level. Have noise monitoring performed in the shop and wherever a noise level greater than the permissible exposure limit of 90 dBA on an eight-hour time-weighted average basis is suspected. Monitoring shall be repeated whenever a change in production, process, equipment or controls increases noise exposures. Noise monitoring was referred to USF SafetyFlorida IH Department. Perform noise monitoring and then follow the requirements and recommendations made by USF SafetyFlorida. If implementing engineering and/or administrative controls will not lower the time weighted average noise level below 85 dBA, a Hearing Conservation Program is required. Noise monitoring will identify employees who must be placed in a hearing conservation program to prevent workplace-caused hearing loss. Picture Potential Effect: Noise exposures above the "action level" of 85 dBA for an 8-hour, time weighted average may cause temporary hearing threshold shifts. This reduction in hearing can interfere with communication and may result in higher stress and accident rates. Chronic exposure to noise above the "action level" will produce permanent hearing loss in some percentage of the employees exposed. Location In the Shop. Interim Protection Hazard discussed with the Owner. Safety and Health Program Management (refer to Appendix C): 11 Implement feasible engineering controls 13 Implement all applicable OSHA mandated programs effectively 24 Conduct a review of in place OSHA mandated programs at least annually 29 Provide individuals with safety and health responsibilities with the necessary knowledge, skills, and timely information to perform their duties 32 Ensure that your policies promote the performance of safety and health responsibilities 38 Provide safety and health training to managers. Describe Corrective Action Taken and Action Taken to Prevent Recurrence Date Corrected Employer Name Employer Signature
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Injury and Illness Rates TRC DART
Latest national average for all industries during calendar year 2012 3.7 1.8 National average for your industry (326199 during calendar year 2012) 5.3 2.9 ABC Company, Inc. during calendar year 2013 5.4 5.4 OTHER FINDINGS (IF APPLICABLE): Injury/Illness Rates: In addition to the hazard survey, we asked to review your establishment’s OSHA Form 300 “Log of Occupational Injuries and Illnesses” and the OSHA 300A, which contains a summary of your employee injuries & illnesses, for the past three calendar years. We spent some time discussing the importance of the recordkeeping and the correct procedures to follow in maintaining them correctly. Samples of the appropriate forms were reviewed at during the consultation visit. Remember, you are required to record any injury (worse than first aid) to any employee, including injuries or illnesses to a temporary worker who is under your direct supervision. Even if there were zero injuries or illnesses for the year, you must still record annual average number of employees (including temporary workers) covered by the OSHA 300 Log, and the total hours worked by all employees. Then you are still required to post the Form 300A Annual Summary no later than February 1 of the year following the year covered by the records and keep the posting in place until April 30. In addition, the OSHA 300 log and the 300A forms must be kept and maintained for 5 years. Incidence rates represent the number of injuries and illnesses incidents per 100 employees for a one-year period. There are a couple of incidence rates that OSHA uses, which is a statistical measurement to determine the effectiveness of a company’s safety and health program. Days Away, Restricted & Transferred incident rate (DART)----This rate is a computation of the number of injuries or illnesses that resulted in days away from work, restricted or transferred. injuries and illnesses that occurred, regardless of whether days were lost or not. The DART incidence is calculated using: (N/EH) x 200,000 which = number (incidence rate) per 100 employees per year. N----------- the number of cases EH--------- the total hours worked by all employees 200,000----the equivalent of 100 employees per year To give you a comparison of how your DART and TRC rates compare with others in the same industry as you and the national average, the following is provided. Table 2 Even though your 2013 injuries were all minor, continue to do thorough accident investigations looking for the root cause of each injury. Review your Job Hazard Analysis (JHA) for each operation where these injuries occurred. Then re-train people as to what was learned from the accident investigations and the JHAs. Management was informed of the importance of reviewing recordkeeping forms regularly and developing awareness and training programs to quickly and effectively address injuries and employ prevention techniques.
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