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The Expansion of the Panama Canal The Impact of Developments in Rock Mechanics presentation to the American Rock Mechanics Association Luis D. Alfaro Vicepresident of Engineering Panama Canal Authority June 25, 2012 Panama Creation of the


  1. The Expansion of the Panama Canal The Impact of Developments in Rock Mechanics presentation to the American Rock Mechanics Association Luis D. Alfaro Vicepresident of Engineering Panama Canal Authority June 25, 2012

  2. Panama

  3. Creation of the Canal Chagres Atlantic Obispo Rio Grande Pacific

  4. The Panama Canal Principal components Gatun Locks Madden Gatun Atlantic Lake Madden Dam Dam Gatun Lake Pedro Miguel Locks Gaillard Cut Miraflores Miraflores Lake Spillway Miraflores Locks Pacific

  5. Longitudinal Profile of the Canal GAILLARD CUT MIRAFLORES LAKE GATUN LAKE PACIFIC ATLANTIC PEDRO MIRAFLORES GATUN LOCKS MIGUEL LOCKS LOCKS

  6. The Canal Expansion Program

  7. Transits per year 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 5,000 FY 1915 – FY 2010 History of Panama Canal Traffic 0 1916 1919 1922 1925 1928 1931 1934 1937 1940 1943 1946 1949 1952 1955 1958 Fiscal Year 1961 1964 1967 1970 1973 1976 1979 1982 1985 1988 1991 1994 14,342 Transits 299.1 PCUMS 1997 2000 2003 2006 2009 0 50 100 150 200 250 300 350 PCUMS Tonnage in millions

  8. Demand for shipping Long Term Demand Forecast 600 Historical Revised Forecast (January 2009) 550 508 Historical Forecast 500 450 400 Additional capacity PCUMS in Millions after expansion 350 340 Canal Capacity (Tonnage) 300 Existing Canal maximum capacity (Tonnage) 250 200 150 100 2003 2005 2007 2009 2011 2013 2015 2023 2025 1995 1997 1999 2001 2017 2019 2021 Year

  9. Program Components 17.65 M m3 Atlantic Pospanamax Locks Existing Increase of the maximum Locks operating level of Gatun Lake Deepening and widening Atlantic 26.7 m 27.1 m entrance Access Channel Gatun Lake widening and deepening and widening of Gaillard Cut Existing navigation channels (26.5Mm3) Locks Pacific Pospanamax Locks 9.06 M m 3 New Locks Deepening & Widening Pacific Pacific Access Channel 50.1 M m 3 Entrance

  10. Program Components 17.65M m 3 Atlantic Site pospanamax Locks Increase of the maximum operating level of Gatun Lake Atlantic entrance deepening and 26.7 m 27.1 m widening Gatun Lake widening and deepening and widening of Gaillard Cut Pacific Site navigation channels (26.5Mm 3 ) pospanamax Locks 9.06 M m 3 Pacific entrance deepening and Pacific Access Channel 49 M m 3 widening

  11. The Cost of the Canal Expansion Program Total: $5.25 Billion Inflation during Construction 10% Water Regulation 5% Improvements to Existing Channels 5% New Locks Pacific Access 52% Channel 16% Water Saving Basins 12%

  12. Main Contractors Design Construction Post-Panamax Locks Project Sacyr-Vallehermoso - Spain Impregilo - Italy Jan De Nul – Belgium CUSA – Panama Montgomery Watson Harza - US Pacific Access Channel – Phase 4 ICA - Mexico FCC - Spain MECO – Costa Rica Atlantic Entrance Jan De Nul - Belgium Pacific Entrance Dredging International - Belgium

  13. The Post-Panamax Locks

  14. Dimensions of Locks and Ships Maximum size of vessels in 4,400 TEU existing Locks: 33.5 m (110’) 32.3 m (106’) 12.4 m (39.5’) 55 m (180’) 12.8 m (42’) 49 m (160’) 18.3 m (60’) 15.2 m (50’) Maximum size of vessels in new Locks : 13,000 – 14,000 TEU

  15. Operation of the Water Saving Basins Post-Panamax Locks Operation GUPC Proposal WSB 1 WSB 2 WSB 3 With the WSB, the new locks will save 60% of the water used for a lockage

  16. New Atlantic Locks 2.10M m3 of structural concrete

  17. New Atlantic Locks

  18. New Pacific Locks Canal Expansion Program 2.34M m 3 of structural concrete

  19. New Pacific Locks

  20. New Locks Project

  21. New Locks Project 24% Completed 0% 50% 100%

  22. Rolling gates Single Rolling Gate Lockhead with 2 Rolling Gates • 8 pairs of rolling gates in 8 lockheads • Approximately 52,500 tons of steel

  23. Gate Manufacturing – Cimolai (Pordenone, Italy)

  24. Gate Manufacturing

  25. Cimolai Assembly yard

  26. Pacific Access Channel (the second Gaillard Cut)

  27. Structural Geology of the PAC area Tb: Basalt Tpa: Pedro Miguel Agglomerate Tca: Cucaracha Soft Rocks New Pacific Access Channel TL: La Boca Soft Rocks Miraflores Pedro Miguel Aguadulce Faults Fault Faults Miraflores Pedro Miguel Aguadulce Faults Fault Faults

  28. Layout of Excavation Projects Pacific access channel Cellular Cofferdam Borinquen Dam 1E PAC-1 PAC-3 PAC-4 PAC-2

  29. Pacific Access Channel Estimated date of completion: 31-Oct-13 . 81% Actual 0% 50% 100%

  30. Pacific Access Channel – Phase 4 26 M m 3 dry excavation • Scope of Contract: – 26 M m3 excavation – Borinquen dam construction – Clearing of 80 hectares of UXO. • Award: January 7, 2010 • Amount: B/. 267,798,795.99 • Company: Consortium ICA-FCC-MECO • Completion of contract: August 2, 2013 excavation . Completed 68 % contract . 59 % Completed 0% 50% 100%

  31. Pacific Access Channel – Phase 4

  32. Pacific Access Channel – Phase 4 34

  33. The Borinquen Dams

  34. The Borinquen Dams +26m +16m - 3m to +3m

  35. PostPanamax navigation channel & Miraflores Lake Pacific access channel Miraflores Lake Rockfill 10 m Clay core

  36. View of Excavated Slopes, Cofferdam and Rockfill Rockfill Dam foundation Cofferdam

  37. View of the cofferdam and construction of Dam 1E Rockfill Dam foundation Cofferdam

  38. Widening and Deepening of Existing Navigation Channels

  39. Widening and Deepening of the Atlantic Entrance • Total Excavation : 17.65 M m 3 • Excavation to date: 17.38 M m 3 . Actual 98% 0% 50% 100%

  40. Widening and Deepening of the Atlantic Entrance

  41. Deepening and widening of the Pacific Entrance • Total Excavation : 9.06 M m 3 • Excavation to date: 7.70 M m 3 . 85% Actual 0% 50% 100%

  42. Gatun Lake and Gaillard Cut Dredging Areas Gatun Lake Completed by Dredging International Barro Colorado Completed by Work Completed Dredging underway by by ACP International ACP Gamboa . 69 % Actual 0% 50% 100%

  43. Total Excavation and Dredging - May 2012 47.5 M m 3 Locks 50.1 M m 3 Pacific Access 53.2 M m 3 Dredged Estimated 150.8 M m 3 150.8 Program Total 75% . 112.7 Completed

  44. Excavation Volumes (Mm 3 ) 545 151 394 123 271 70 201 178 23 Improvement French effort U.S. Landslides Canal projects construction (post- Expansion construction)

  45. Expansion Program Progress 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Pacific Access Channel Progress 68% 37.62 M m 3 excavated / 49 M m 3 End of last Contract: 31-Oct-2013 Pacific Entrance Deepening Progress 84% and Widening 7.68 M m 3 dredged / 8.7 M m 3 End of Contract: 31-Aug-2012 Gatun Lake and Gaillard Cut Progress 69% Deepening and Widening 16.8 M m 3 dredged / 28 M m 3 End: 11-Apr-2014 Progress Locks Design and Construction 24 % 23.2 M m 3 excavated / 40 M m 3 End of Contract: 21-Oct-2014 Atlantic Entrance Deepening Progress 98% and Widening 17.3 M m 3 dredged / 17.6 M m 3 End of Contract: 24-Apr-2013 Raising Gatun Lake ’ s Progress 6% Maximum Operational Level Design: 75% End: 30-Sep-2013 Progress 38% Expansion Program 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

  46. The impact of developments in Rock Mechanics on the Canal

  47. Canal Construction (1904-1914) Bishop Gaillard Rousseau Sibert Hodges Gorgas Thatcher Goethals Picture taken: 25 August 1910

  48. 1850 1900 1950 2000 1904 -1913 In charge of excavations through the continental divide (Culebra Cut) Completed the task, considering the extremely limited knowledge and tools at his disposal Col. David DuBose Gaillard (1859-1913)

  49. September 19, 1912 East Culebra Slide

  50. February 2, 1913 East Cucaracha Slide

  51. February 7, 1913 East Cucaracha Slide

  52. Inauguration of the Canal August 15, 1914

  53. East & West Culebra slides (October 1915)

  54. Original Design of Excavations Reference: McCullough “ The Path Between the Seas” (1977)

  55. 1850 1900 1950 2000 1936 “.… the catastrophic descent of the slopes in the deepest cuts on the Panama Canal issued a warning the we were overstepping the limits of our ability to predict the consequences of our actions.” Presidential Address given at the first International Conference on Soil Mechanics and Foundation Engineering, Cambridge Massachusetts, June 1936 Karl von Terzaghi (1883-1963)

  56. Birth of the Modern Landslide Control Program October 1968 Arthur Casagrande (1902-1981) in the Panama Canal

  57. Modern Landslide Control Program EDM on Master Monument Station with prism Incipient slide

  58. 1850 1900 1950 2000 1987-present ACP’s Geotechnical Advisory Board Sowers Duncan Morgenstern Schuster Marcuson Wesson Technology Transfer & Credibility Canal Personnel

  59. Requirements for the design of effective remedial measures • Impact of geologic structure on failure mechanism • Groundwater conditions • Operative strength parameters

  60. USGS Map I-1232 (1980) R.H. Stewart J.L. Stewart W.P. Woodring

  61. Increased Site Investigation efforts

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