The Boryszew Group Boryszew S.A. is the parent company to one of the - - PowerPoint PPT Presentation

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The Boryszew Group Boryszew S.A. is the parent company to one of the - - PowerPoint PPT Presentation

Jan 04, 2024 192 likes •561 views

The Boryszew Group Boryszew S.A. is the parent company to one of the largest and global industrial groups in Poland. RUSSIA POLAND 109 GERMANY 6011 Established in 1911, listed on the Warsaw Stock 1774 EMPLOYEES EMPLOYEES GREAT BRITAIN

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SLIDE 1
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SLIDE 2

Boryszew S.A. is the parent company to one of the largest and global industrial groups in Poland. Established in 1911, listed on the Warsaw Stock Exchange since May 1996.

The Boryszew Group

Over 10,000 employees at 60 significant companies located in 12 countries on 4 continents.

109

EMPLOYEES

6011

EMPLOYEES

307

EMPLOYEES

65

EMPLOYEES

153

EMPLOYEES

1774

EMPLOYEES

38

EMPLOYEES

120

EMPLOYEES

1

EMPLOYEE

105

EMPLOYEES

340

EMPLOYEES

101

EMPLOYEES

144

EMPLOYEES

MEXICO SPAIN FRANCE BRAZIL ITALY INDIA CZECH REPUBLIC BELARUS POLAND GREAT BRITAIN GERMANY RUSSIA CHINA

Employees

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SLIDE 3

Boryszew Group revenues

In 2017 the Boryszew Group had PLN 6.29bn / ca. EUR 1,462 mln revenues, PLN 335 mln / ca. EUR 109mln EBIT.

EUR/PLN: 4.3

Consolidated financials

6,290 290 2017 17

1,604 1,568 1,521 1,597

EUR [mln] 2015 2016 2017 Revenues 1,320 1,312 1,463 EBITDA 60 91 109 margin 4.6% 6,9% 7,45%

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SLIDE 4

The key segments of activity are:

Boryszew Group sales split by segments

The Group is also involved in other activities, i.e. related to energy sector and trading.

  • automotive,
  • non-ferrous metals,
  • chemicals

Non-ferrous metals Automotive Chemical Others

3,5% 4,5%

32% 59,5%

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SLIDE 5

Boryszew S.A. Automotive Sector Structure

Employees : 2490 Employees : 2201

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SLIDE 6

Important products divided into business sectors

Boryszew Group

Automotive sector revenues 2017: 478 mln EUR 255,5 mln EUR/2017 222,5 mln EUR/2017

EUR/PLN: 4.3

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SLIDE 7
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SLIDE 8

BAP Boryszew Automotive Plastics

Sales Head Office BAP Head Office Head Office

Boryszew Tensho Ostaszewo Boryszew Head Office Warsaw Boryszew Oberflachentechnik Deutschland GmbH Prenzlau Boryszew Deutschland GmbH Braunschweig Theysohn Formenbau GmbH Langenhagen Theysohn Kunststoff GmbH Salzgitter BRS YMOS GmbH Idar-Oberstein Boryszew Formenbau Deutschland GmbH (WEDO) Doberschau ATK Plastikarska Technologie Jabloniec Boryszew Plastik RUS Dzierzynsk Boryszew BAP Head Office Torun Boryszew Kunststofftechnik Deutschland GmbH Gardelegen

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SLIDE 9

Boryszew Oberflächentechnik Deutschland GmbH

Prenzlau

Total number of injection molding machines: 23

Employees: 354

Technology: Clamping force

Volkswagen Audi Daimler 1 x 40 t 2 x 150 t 4 x 210 t 1 x 320 t 1 x 100 t 1 x 180 t 1 x 220 t 3 x 350 t 1 x 110 t 5 x 200 t 1 x 275 t 2 x 400 t New acquisition 2018 (1 x 850 t)

  • 1K • 2K
  • Mono-sandwich
  • internal gas pressure
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SLIDE 10

Boryszew Oberflächentechnik Deutschland GmbH

Prenzlau

Core competencies:

Inside door opening mechanisms Inside chrome screens Outside chrome screens

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SLIDE 11

Boryszew Tensho Poland

Ostaszewo

Total number of injection molding machines: 32

Employees: 321

Technology: Clamping force

  • Heaco x 1
  • E-Mold x 6
  • Super Charger x 2
  • Gas Assist x 2
  • EMCO x 5

Volkswagen

International

Volkswagen

National

Toyota Boshoku Elematec Skoda Inter Company BDK Inter Company Theysohn 1 x 45 t 3 x 250 t 2 x 450 t 3 x 850 t 1 x 2700 t 2 x 50 t 1 x 330 t 2 x 550 t 2 x 1300 t 1 x 3500 t 2 x 80 t 1 x 350 t 2 x 650 t 3 x 1600 t 2 x 110 t 1 x 420 t 1 x 800 t 2 x 2500 t

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SLIDE 12

Boryszew Tensho Poland

Ostaszewo

Core competencies:

welded parts mediumparts large parts

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SLIDE 13

AKT plastikarska technologie Cechy spoi. s r.o.

Jablonec, Czech Republic

Total number of injection molding machines: 39

Employees: 360

Technology: Clamping force

Volkswagen Audi Skoda Daimler Other Miele IC Magna Grupo GM Seat

Johnsons Control

1 x 35 t 1 x 125 t 2 x 330 t 3 x 800 t 5 x 50 t 1 x 200 t 1 x 420 t 4 x 1000 t (2x2k) 4 x 80 t 4 x 250 t 1 x 500 t 1 x 1300 t 2 x 110 t 2 x 300 t 4 x 650 t 1 x 1500 t

  • 1K, •2K
  • tamp print
  • Paint shop
  • welding
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SLIDE 14

AKT plastikarska technologie Cechy spoi. s r.o.

Jablonec, Czech Republic

Core competencies:

Engine covers Water box covers Column cladding

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SLIDE 15

BRS YMOS GmbH

Idar–Oberstein

Clamping force

Technology:

Employees: 176

Total number of Zinc die-casting machines: 22

Technology:

1K/interior gas pressure Hot chamber

Volkswagen

International

Volkswagen

National

Audi Bentley Tier 1 Porshe Non - Automoti

Total number of injection molding machines:12

1 x 25 t 1 x 60 t 2 x 150 t 1 x 320 t 1 x 35 t 1 x 80 t 1 x 240 t 1 X 350 t 1 x 50 t 1 x 130 t 1 x 250 t 1 x 20 t 1 x 24 t 1 x 40 t 5 x 60 t 3 x 80 t 2 x 125 t 1 x 160 t 4 x 200 t 4 x 315 t

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SLIDE 16

BRS YMOS GmbH

Idar–Oberstein

Core competencies:

Tail release systems Cargo-fastening systems Door openers / handles Fitting systems Engine parts Luggage net systems

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SLIDE 17

Boryszew Kunststofftechnik Deutschland GmbH

Gardelegen

Employees: 725

Total number of injection molding machines: 86

1 x 30 t 4 x 110 t 2 x 330 t 5 x 800 t 2 x 35 t 1 x 150 t 6 x 350 t 3 x 1000 t 1 x 40 t 6 x 200 t 8 x 420 t 2 x 1300 t 11 x 50 t 13 x 250 t 5 x 500 t 2 x 1500 t 6 x 80 t 4 x 300 t 2 x 600 t 2 x 2000 t Volkswagen Johnson Controls Sonstige Draxlmaier GM/Opel Magna Daimler Porsche

Clamping force

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SLIDE 18

Boryszew Kunststofftechnik Deutschland GmbH

Gardelegen

Exterior Engineering / electrical engineering Interior

Technology:

  • Storage compartments
  • Dashboard
  • Centre console
  • Steering column housing /

Steering column shroud

  • Glove box
  • Door pull handle / switch panel
  • Footwell trim / step treads
  • Column covering / Column cladding
  • Air Vent
  • Seat cover / seat lining
  • Front-end carrier / Lock carrier / car

boot

  • Engine cover
  • Battery console / Battery mount /

Battery bracket

  • Water circuit / filler neck
  • Oil circuit / filler neck
  • Ventilation frame
  • Other Technical Parts
  • Wheel Arch / Wheel Housing
  • Stone Chip Protection /

Stone Guard / Rockfall protection

  • Side cover / Side panel
  • Injection molding 1K
  • Ultrasonic welding
  • Injection molding 2K
  • Tampoprint

(directly or in the conversion process)

  • Painting
  • Injection molding 3K
  • Assembly
  • Foaming process
  • Flocking
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SLIDE 19

Boryszew Kunststofftechnik Deutschland GmbH

Gardelegen

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SLIDE 20

Theysohn Kunststoff GmbH

Salzgitter

Volkswagen

International

Volkswagen

National

Audi Skoda Seat Non-Automotive Technology: 1K, 2K

Employees: 306

Total number of injection molding machines: 26 Clamping force

1 x 160 t 1 x 800 t 1 x 1100 t 2K 2 x 2300 t 1 x 440 t 3 x 1000 t 1 x 1500 t 2K 1 x 2300 t 2K 5 x 660 t 1 x 1000 t 2K 1 x 2000 t 2K 1 x 660 t 2K 7 x 1100

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SLIDE 21

Theysohn Kunststoff GmbH

Salzgitter

Wheel houses Underbody Door Covers

Core competencies:

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SLIDE 22

Boryszew Plastic Rus

Dzerzhinsk

Skoda Volkswagen Toyota Boshoku 2ndTiers Mercedes-Benz Non-Automotive und Diverse

Employees: 150

Total number of injection molding machines: 15 Clamping force

2 x 35 t 1 x 130 t 3 x 500 t 2 x 1300 t 1 x 80 t 3 x 280 t 1 x 800 t 2 x 2000 t co-injection function

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SLIDE 23

Boryszew Plastic Rus

Dzerzhinsk

  • measurement of humidity

and volatile substances

  • colour measurement
  • gloss level measurement
  • density test
  • filler detection
  • detection of melt flow index
  • aging test
  • colour visual inspection
  • 15 new molding machines

Sumitomo Demag

  • Demoulding is completely automated and

performed by robots-manipulators

  • 3D measurement of parts and

finished products

  • Instrument panel storage pockets
  • Underbody instrument panel
  • IP carrier
  • Pillar
  • Steering column trim
  • Air Vents
  • Glove box
  • Defroster nozzles
  • Door handle
  • Trim pannels
  • Center console
  • Roof module
  • Wheel Housing
  • Floor rail
  • Underbody covering
  • Trunk Trim
  • Front covering / Rear covering
  • Bumper parts

Chemical laboratory Injection area 3D labaoratory Interior System Exterior System

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SLIDE 24

Boryszew Components Poland

Toruń, under construction

  • Surface area: 17,500 m
  • Main activities: plastics electroplating,

injection moulding, assembly

  • Number of employees: 390
  • Number of machines: 15
  • Size of machines: 40 t – 400 t
  • Production capacity: 400,000 m2
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SLIDE 25
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SLIDE 26

Theysohn Formenbau GmbH

Langenhagen

Employees: 202

  • incl. approx. 13 trainees

Tools of up to 25 tons/ approx. 60 tools per year

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SLIDE 27

Theysohn Formenbau GmbH

Langenhagen

  • Deposits
  • Pillar trims
  • Underbodies
  • Seat covers
  • Wheel arches
  • Door and wheel covers
  • Bottle crates
  • Pallets
  • Containers
  • Battery Boxes

Automotive Non-Automotive Core competencies:

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SLIDE 28

Boryszew Formenbau Deutschland GmbH

Doberschau

Employees: 113

  • 7 apprentices

Machinery: Complete production of injection moulds (up to 18 tons of total weight)

  • 3x 3-axis milling machining center (Hermie, covers)
  • 4x 5-axis universal milling and drilling machines (DMG)
  • 3x Turbo milling machines (OPS-HSC, Kuhlmann, Matra
  • 2x Deep drilling machine (Buck, Auerbach)
  • 4x Grinding machines (Giebel & Hotz, ABA)
  • 1x Laser welding machine (Trumpf)
  • 3x Wire cutting machines (Charmilles, AGIE)
  • 7x Vertical eroding machines EDM (AGIE, MAHO)
  • 6x Injection moulding machines50- 420t (DEMAG)
  • 1x CNC-Measurement machine (Zeiss)
  • 2x Spotting and try-out presses (Reis)
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SLIDE 29

Boryszew Formenbau Deutschland GmbH

Doberschau

Core competencies: Vehicle exterior Vehicle interior Non - Automotive

Wheel housing liner Underbody Front grille (Galvano) Glove box Venting filter Filter housing Chain saw housing

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SLIDE 30

Products portfolio

  • hosesand assemblies

forbrake and suspension

  • interior door handles

with mounting

  • hosesand assemblies

for air-conditioning, power steering and fuel system

  • bearing bracket
  • instrument components
  • tail-use element
  • trunk release button
  • luggage space system
  • pillars
  • door handles
  • underbody panels
  • locking cylinder
  • seat coverings
  • wheel arch
  • battery mount
  • engine cover
  • tray fold and vents
  • glove box lock
  • glove box
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SLIDE 31
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SLIDE 32

Core Competences

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SLIDE 33

Development Competences

  • 1. CAD Software
  • 2. Calculation
  • 3. Prototyping
  • 4. Measuring technology
  • 5. Laboratory tests
  • 6. Functional tests
  • 7. In locations
  • Xenotest
  • Climatic chamber
  • Vicat- / HDT-Tests
  • Hardness test
  • Color test
  • Flock testing technology
  • Microtom / Microscopy
  • Roughness measurement
  • Gardelegen
  • Idar-Oberstein
  • Prenzlau und Velbert
  • Jablonec
  • CATIA V4 and V5
  • PRO-E
  • UNIGRAPHICS
  • FEM CATIA V5
  • CADMOULD
  • 30g ECE R11
  • 3D-KMG
  • CNC-Video System
  • Long-term running
  • Strength
  • Stereolithography
  • Vakuum-molding
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SLIDE 34

Management Systems

Quality, Environment and Information Security

Our operations are complied with required international standards*

* Not every Group company is certified with all listed standards.

  • Complied with ISO-TS 16949 Standards.
  • Complied with ISO-14001 Standards.
  • Complied with ISO-27001 Standards.
  • Complied with VDA-6.4 Standards.
  • ISO-50001 Standards, under certification.
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SLIDE 35