TECHNOLOGIES TO IMPLODE GLASS AND TO CAPTURE BAGGED SSO CORPORATE - - PowerPoint PPT Presentation

▶
technologies to implode
SMART_READER_LITE
LIVE PREVIEW

TECHNOLOGIES TO IMPLODE GLASS AND TO CAPTURE BAGGED SSO CORPORATE - - PowerPoint PPT Presentation

Sep 07, 2022 298 likes •462 views

TECHNOLOGIES TO IMPLODE GLASS AND TO CAPTURE BAGGED SSO CORPORATE FACTS Founded in 1970, we are celebrating our 50 th year in the recycling industry in 2020! Machinex is a world leader in the industry, developing cutting edge sorting, waste

slide-1
SLIDE 1

TECHNOLOGIES TO IMPLODE GLASS AND TO CAPTURE BAGGED SSO

slide-2
SLIDE 2

Founded in 1970, we are celebrating our 50th year in the recycling industry in 2020! Machinex is a world leader in the industry, developing cutting edge sorting, waste management and recycling technology. Over the years, we have designed and installed over 375 turnkey facilities! With over 400 employees, Machinex is involved in the project from the beginning until the end. WE OFFER A BUSINESS PARTNERSHIP WITH AN INTEGRATED SOLUTION

 Designed according to the customer’s specific needs  Equipment manufacturer  Installation and start-up  Service and preventive maintenance plan

CORPORATE FACTS

slide-3
SLIDE 3

 Glass purity in weight: 75-85%  CSP (Ceramic): 1-2%  Plastics: 1-3%  Paper: 6-8%  Ferrous : 0.5 -1%  Non-Ferrous : 0.5 -1%  Organic (food): 1-3%  Others : 4-7%

DEFINING MRF GLASS IS THIS GLASS ???

slide-4
SLIDE 4

GLASS PRE-CLEANING

Before crushing, CLEAN

Even though Implosion does target mainly Glass, hard plastic can break. Use aspiration to remove as much paper as possible Use magnets to remove small ferrous Use screens to remove large items

slide-5
SLIDE 5

IMPLOSION

IMPLODER

slide-6
SLIDE 6

IMPLODER

 Replaceable lined interior (Clad Plating)  Tungsten rotor blades and reject mechanism  Lined discharge to slow glass speed  Adjustable gap and rotor speed

IMPLOSION

Source : EEQ – Innovative Glass Works Plan

slide-7
SLIDE 7

IMPLOSION

GLASS DISTRIBUTION ADJUSTMENTS 1550 RPM with 10mm gap 1550 RPM with 2mm gap

slide-8
SLIDE 8

IMPLOSION

REFERENCE – EEQ PILOTE (5) PROJECTS

5 projects – 2 different Imploder Models

 K300 (up to 6 TPH)  K500 (up to 8 TPH)

CRUSHED GLASS(<6mm) REACHED 99.85%* IN PURITY UNCRUSHED GLASS (>6mm) REACHED 99.4%* IN PURITY

*http://www.eeq.ca/en/the-recycle-bin/programs-and-initiative/innovative-glass-works-plan/

slide-9
SLIDE 9

POTENTIAL END MARKETS

EEQ GOAL IS TO PROVE THAT 100% OF THE LOCAL GLASS IN THE BLUE BIN IS RECYCLABLE

 Pool filtration  Sandblast media  Glass Wool insulation  Fly ash replacement in concrete (CSA A3000) (requires post purification and grinding)  Underground pipe subbase and covered insulation (Foam or Cellular Glass)  Promote markets other than the bottle to bottle

OTHER EXISTING MARKETS

 Bottle to bottle  Foam glass (aggregates)  Sport turf filling  Sand for Golf sand traps

slide-10
SLIDE 10

LESSONS LEARNED

IMPLODERS

 Composition of MRF glass poses challenges

 Avoid sending large piece of ferrous/non-ferrous items

 Long parts can bridge inside

 Need a long part separator

 Once glass is crushed, there is no turning back. Ask what your buyers want…

SYSTEM IN GENERAL

 Snow is a big challenge (Builds up everywhere and requires higher

maintenance throughout the entire cleaning system)

 Wet shredded paper is hard to remove and stick on everything

slide-11
SLIDE 11

OTHER CRUSHERS

GLASS BREAKING DEVICE BENEFITS DISADVANTAGES TYPICAL OUTPUT SIZE WEAR COST PER TON AND TIME LAPSE BTW INTERVENTIONS IMPLODER

Does not reduce paper/plastics

Adjustable

Low Intervention rate

Low electric consumption (10HP)

Small footprint (15 sq. ft)

Fragile < 3/8’’

$2 - $4 / 6-8 months

VSI

Controlled infeed not required

Large throuput (>50 TPH)

High electric consumption (75 HP)

Large footprint (30 sq ft)

Reduce paper/plastics

High Intervention rate < 1/2’’

$0.5 / 80 to 600 hours

HSI

Controlled infeed not required

Large throuput (>50 TPH)

  • Med. electric consumption (20HP)

Heavy

Large footprint (25 sq ft)

Hydraulic lifting req.

Reduce paper/plastics

Some have a lot of hammers >3/8’’

$0.06 / unknown freq.

ROLL CRUSHER

Controlled infeed not required

Low electric consumption (10HP)

Can bridge with flexible material

Focus: large 3D glass >1’’

No data on glass

One installed in Quebec in 2018

slide-12
SLIDE 12

IMPORTANT EQUIPMENT

 AIR LIFTING VIBRATING BED (MRF and secondary processor)  ZIG ZAG (MRF and secondary processor)  SCREENS  Flip Flow (MRF)  Trommel (MRF)  Rotary screens (secondary processor)  Round screen (secondary processor)  DRYERS (secondary processor)

slide-13
SLIDE 13

QUESTIONS IMPLOSION

? ? ? ? ?

slide-14
SLIDE 14

SOURCE SEPARATED ORGANIC (SSO)

WITH THE GOAL TO BAN ORGANICS IN LANDFILLS BY 2020, QUEBEC IS STRIVING TO FIND SOLUTIONS.

The City of Quebec has decided to collect organics using bagged SSO that will be put into the garbage bin. This will simplify and reduce collection. Now it is collected… then what?

slide-15
SLIDE 15

BAG RECOGNITION AND REMOVAL

ORGANICS… HOW TO COLLECT THEM!!!

Collection Type Collection Costs Participation Rate Environmental Footprint Organic Waste Quality Green/Brown bin Drop-off

  • MBT (organic recovery through waste)
  • Bagged SSO in garbage bin
  • *There is a lot of debate in the collection types mainly regarding Participation Rates and Organic Waste Quality, Machinex Industries does not want to propose any collection types, but wants to show

that it is feasable to use bagged SSO in Garbage bins.

slide-16
SLIDE 16

QUESTIONS?

CONTACT ME mrisko@machinex.ca FOLLOW US