TAI Ingegneria Industriale group presentation TAI Ingegneria - - PDF document

TAI Ingegneria Industriale

group presentation

TAI Ingegneria Industriale group presentation

• TAI Ingegneria Industriale is the leading branch of an industrial services group.
• TAI Ingegneria Industriale, industrial engineering company, was created in 1990 to

meet the needs arose in center-Italy of a hi-tech structure, with consolidated capability in performing studies, calculation and executive drawings development

• f very complex structures, in fields ranging from cement to petrol-chemical, from
• ff-shore structures to pressurized tanks of big size and experimental processes .
• The founder of TAI Ingegneria Industriale is Vittorio Tremolizzo. From 1974

Technical Director of a costruction company, gained thirty-year experience in the design of structures and equipment to build dry bridges, tunnels, dams and industrial plants. Involved from the early 70’s in big public works such as Frejus tunnel or the road on the Bosforo bridge, he become the director of Smidth-Italy the worldwide leader company for the cement plant design.

• So, from 1990, TAI Ingegneria Industriale for its efficiency, dynamism, technical and

designing know-how, and quality-price rate, is highly competitive not only in Italy and Europe, but also world-wide, as testified by the works realised in Canada, Brazil, Europe, Mexico, Malaysia, China, USA, Russia, Ukraine, Bulgaria, Albania .

• The principal intervention sectors are the industrial engineering (TAI Ingegneria

Industriale & TAI CONSULTING) and the data processing engineering (TAIPRORA & INTERZEN), environmental process engineering (E-TEAM)

• The group consists of about 70 people, all holders of a technical diploma or graduates,

at present engaged in various projects in Italy, and North and South America.

• The company is able to develop about 125.000 hours of work for year, having also

freelances with which develop tasks requiring a greater engagement of operating strengths.

• In 2007 TAI Ingegneria Industriale has achieved the certification of its Quality System

Management in compliance with standards ISO 9001:2000. TAI CONSULTING srl

Via Aterno n.34/36 S.Giovanni Teatino (Ch) ITALIA

TAI Ingegneria Industriale srl

Via Aterno n.34/36 S.Giovanni Teatino (Ch) ITALIA

ETEAM srl

Via Nazionale n.9 Tavagliacco (Ud) ITALIA

Interzen Consulting srl

Via Andrea Doria n.16 Pescara (Pe) ITALIA

TAI PRORA srl

Ingegneria Informatica

Via Aterno n.34/36 S.Giovanni Teatino (Ch) ITALIA

Steel structures for the LHC project at Cern (Geneve)

In the industrial engineering context, TAI Ingegneria Industriale can operate in several field:

• Elaboration of plants defined by the technological process.
• Mechanical engineering of the cold and hot plant elements which connect the

equipment.

• Definition and project of equipment or elements of equipment already defined by

the technological process.

• Structural engineering for reinforced concrete of foundations and special buildings

for the industrial plants.

• Structural steel engineering for buildings in elevation included the big tower

structures, the bridges, the big coverings, the big silos, the big tanks in pressure and the off-shore structures. TAI Ingegneria Industriale is furthermore able to provide several services, in the context of big job orders and in function of the request of the customers :

• General Arrangement Layout
• Executive Assembly drawings
• Calculations and executive drawings for concrete works
• Calculations and executive drawings for structural steel works
• Calculations and mechanical drawings for the equipment or the elements of the

equipment

• List of Parts
• Workshop drawings for operating equipment
• Files for numerical control equipment
• Calculation Reports sealed by an engineer registered to the engineers board
• Time scheduling for concrete works, structural steel works and machinery erection.
• Tridimensional drawings (3D)
• Erection drawings and relevant operating procedures
• Construction supervision (practiced very often)
• Assistance by our technicians during the realization of the concrete works and the

construction and erection of the structural steel works and machinery.

• Coordination for the safety projects.

The main CAD systems used by us are the following:

• AutoCAD 2009-Mechanical
• SOLID EDGE
• ME 10 (hewlett-Packard);

The engineering section is able to develop: STRUCTURAL ANALISYS

• Evaluation of stresses and deformations on structures of every shape and however

loaded.

• Optimization of the geometry according to the allowed loads.
• Non linear analysis (instability, big deformations, material in elastic/plastic range).

THERMAL ANALYSIS

• Calculation of the distribution of the temperatures.
• Calculation of the stresses and deformations generated by the temperature range.

CINEMATIC ANALYSIS

• Displacement, speed and acceleration analysis of multibody systems.

DYNAMIC ANALYSIS

• Calculation of the normal modes of vibration.
• Frequency Analysis and evaluation of the effect of periodic force.

In the following sectors:

• Structural (concrete and steel)
• Thermo-mechanical
• Off-shore
• Tanks in pressure
• Special projects (glass sector, scientific sector, etc.)

According to the following National and International standards:

EUROCODES – AFNOR – BS – SNIP – IBC– API – ANSI – ASTM – ACI – GOST –

Software used:

• ENEXSYS

Finite elements analysis of concrete and steel structures.

• ANSYS

Finite elements analysis to solve all the problems in elastic, plastic, linear, non-linear, and dynamic range, stress analysis, thermal analysis, ducts analysis, etc.

MAIN CUSTOMERS: Research & Nuclear

• CERN (GENEVE)
• INFN (GRAN SASSO - ITALY) National Institute of Nuclear Physic
• ADVANCED TECHNOLOGIES BIOMAGNETICS S.R.L.( ITALY)
• UNIVERSITY OF CHIETI (ITALY - SCIENTIFIC RESEARCH)

Cement

• BUZZI - UNICEM S.p.A. (ITALY)
• CEMENTI ROSSI (ITALY)
• CEMENTIR S.p.A. (ITALY)
• CEMENTIZILLO (ITALY)
• CEMENTOSMOCTEZUMA

(MEXICO)

• CTG S.p.A. (ITALY)
• DYCKEROFF (GERMANY)
• HUMBOLDT (GERMANY)
• F.L. SMIDTH (DENMARK)
• ESSROC (USA - CANADA)
• IBAU (GERMANY)
• ITALCEMENTI S.p.A. (ITALY)
• LAFARGE ADRIASEBINA (ITALY)
• POLYSIUS (GERMANY)
• IKN gmbh (GERMANY)

Enviroimental

• BOLDECO (U.S.A.)
• C.T.P. Team (ITALY)
• DORR-OLIVER EIMCO (ITALY)
• ELEX AG (SWITZERLAND)

Steel

• ALSTOM POWER (ITALY)
• ILVA TARANTO (ITALY)
• NUOVO PIGNONE S.p.A. (ITALY)
• REDECAM (ITALY)

Oil

• SNAMPROGETTI S.p.A. (ITALY)
• INIZIATIVE INDUSTRIALI S.r.l.

(ITALY) Others

• PILKINGTON (EUROPE)
• CAMUZZI S.p.A. (ITALY)
• COSMI FRANCE (FRANCE)
• FAMECCANICA DATA (ITALY)
• WALTER

MANUTENTION (FRANCE)

• WALTER

TOSTO SERBATOI (ITALY)

MAIN JOBS DEVELOPED:

• STEEL STRUCTURE for the LHC PROJECT (CERN GENEVE)

Supporting Structure for the LHC underground shafts, tunnels and caverns

• BOREXINO Project (INFN National Institute of Nuclear Physic - Gran Sasso)
• Shielded chamber for investigations on the human body (University of Chieti)

Supporting Structure, shielding panels, automated accesses.

• Bags kiln (Pilkington San Salvo - Italy)

Supporting Structure, cinematic mechanisms, bags opening and closure, vacuum generation system, heat and ventilating system.

• Dedusting plant IX° and X° coke battery (ILVA Taranto)

Sealing system for fumes suction, suction hood, hood trolley (structure and motorization), beam/duct length 180m for fumes conveying and trolley movement, fumes treatment (axial cyclone, bagfilter, chimney, etc.), dust conveying, plant systems, etc.

• Fumes dedusting plant for steel plant (Usiminas–Gerdau-Brasile)

Suction hood, ducts for fumes conveying, supporting structures, fumes treatment (axial cyclone, bagfilter, chimney, etc.), dust conveying, plant systems, etc.

• Fumes dedusting plant for steel plant (Cockerill-Sambre-Belgio)

Suction hood, ducts for fumes conveying, supporting structures, fumes treatment (axial cyclone, bagfilter, chimney, etc.), dust conveying, plant systems, etc.

• Fumes dedusting plant for steel plant (Amsteel-Megasteel-Malesia)

Suction hood, ducts for fumes conveying, supporting structures, fumes treatment (axial cyclone, radiant coolers bagfilter, chimney, etc.), dust conveying, plant systems, etc.

• Raw materials grinding plant line 2 – (Barletta cement plant - Italy)

Connections between machines, process ducts, structural elements.

• Conditioning Tower lines 1-2 Humboldt – (Cementi Moccia Caserta - Italy)

Structural engineering for the tower thermo-mechanical project; connecting ducts, construction and erection supervision.

• Cement grinding plant - (Cementos Portland Tepetzingo Mexico)

Engineering of civil works for building, basements for mill and rollers press dedusting plant, including selfsupporting chimney and internal handling system.

• Raw materials grinding plant (Buzzi Unicem S.p.A. Guidonia Rome)

Handling system for materials feeding kiln, dynamic separator, silo feeding, conveying system for hot gases from intermediate exhaustor to separating mill, filter cyclones and various services.

• Cement stocking silo –IBAU (Italcementi Colleferro Rome)

Silo feeding structures, cement handling and distribution system, cement extraction system and structures, fluidization systems, security and air conditioning system, dedusting system.

• Multi chambers silo for cement stocking -IBAU- (Buzzi Unicem Piacenza -

Italy) Feeding system and structures for multi chambers silo, motor vehicle charge extraction system and structures, dedusting system, various services, supervision of construction.

• Clinker grinding plant Roller Press HUMBOLDT (Essroc USA)

Reinforced concrete building, clinker handling system, dedusting system, Roller Press hydraulic system, water and air services, electric system.

• Coal grinding plant – (Essroc, Picton, Ontario-Canada)

Reinforced concrete building, electrical room, structures for coal dust and coke silos, dynamic separator structure, coal dust conveying, kiln floor and dedusting.

• Raw Material Feeding Hoppers (Essroc, Picton, Ontario-Canada)

Reinforced concrete hoppers, electrical room, steel galleries for belt conveyors, steel structures for equipment feeding hoppers, dedusting.

• Storage Dome for Limestone (Essroc, Speed, Indiana-USA)

Reinforced concrete foundations and plinths for limestone storage dome, steel storage dome with relevant covering, steel structures for belt conveyor feeding dome.

• Finish Mill Project (Buzzi Unicem, Heartland Plant, Independence, Ks - USA)

Hot gases ducts, expansion joints, chutes, stack, cement conveying pipes, steel structures for the erection of the roller and the shell of the mill.

• Limestone and clinker handling system (Essroc, Nazareth, Pa - USA)

Reinforced concrete foundation and plinths, steel structures, open type galleries, bridge, dedusting relevant to conveyors system for limestone and clinker handling.

• Structural steel silo for cement storage and handling (Sacci, Abruzzo - Italy)

Structural steel silo for cement storage and fluidslide handling system, concrete works, services, dedusting plant.

• Multi chambers silo for cement stocking (Lafarge, Tavernola - Italy)

Steel structures for services inside silo, overhead platform for fluidslide service, steel tower.

• Structural steel silo for coal ash storage and handling (Endesa,Fiumesanto-Italy)

Structural steel silo for coal ash storage and fluidslide handling system, including foundation works, services, dedusting plant.

• Caolin Calcining Plant (GCC, Venezuela – South America)

Feasibility studies and process design.

• Caolin Refining Plant (GCC, Venezuela – South America)

Process design, reinforced concrete buildings, foundation and plinths for steel buildings, steel structures, concrete tanks, steel silos, piping, electrical and control plant design.

• Bag Filter for Cement Plant (LAFARGE - USINE DU HAVRE)

Conditioning tower modification, ducts for fumes conveying, supporting structures, bag filter, chimney, dust conveying, plant systems, stairs and walkways etc.

• Bag Filter for Cement Plant (CHINA)

Ducts for fumes conveying, supporting structures, bag filter, chimney, dust conveying, plant systems, stairs and walkways etc.

• Fumes dedusting plant for waste-to energy facility plant (HERA – Ferrara and

Forlì - ITALY) Ducts for fumes conveying, supporting structures, fumes treatment (axial cyclone, radiant coolers, bag filter, chimney, etc.), dust conveying, plant systems, etc.

• Gas Conditioning Tower for steel plant (Delta – Ohio – U.S.A.)

Structural engineering for the tower thermo-mechanical project; connecting ducts, construction and erection supervision. OUR REFERENCES TAI Ingegneria Industriale S.r.l. Via Aterno 34 66020 S. Giovanni Teatino (CH) ITALY

• Tel. +39 085 4464824

Fax +39 085 4464847 e-mail tai.ut@tai-ing.it Person to be contacted: FAUSTO GUGLIELMO In case of absence FRANCO PASQUINI