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Table Of Contents Document Page Teams and persons: P:\Fmea\V\60\0010 - R\Data\EN\EXAMPLE.fme 1 Symbolic Responsibility: P:\Fmea\V\60\0010 - R\Data\EN\EXAMPLE.fme 2 Symbolic Deadlines: P:\Fmea\V\60\0010 - R\Data\EN\EXAMPLE.fme 3 Palette for

  1. Table Of Contents Document Page Teams and persons: P:\Fmea\V\60\0010 - R\Data\EN\EXAMPLE.fme 1 Symbolic Responsibility: P:\Fmea\V\60\0010 - R\Data\EN\EXAMPLE.fme 2 Symbolic Deadlines: P:\Fmea\V\60\0010 - R\Data\EN\EXAMPLE.fme 3 Palette for Process Flow Diagram: P:\Fmea\V\60\0010 - R\Data\EN\EXAMPLE.fme 4 Palette for Classification: P:\Fmea\V\60\0010 - R\Data\EN\EXAMPLE.fme 5 Notes List: P:\Fmea\V\60\0010 - R\Data\EN\EXAMPLE.fme 6 Info and Summary: P:\Fmea\V\60\0010 - R\Data\EN\EXAMPLE.fme 7 Structure Tree: 2 CC 2042 - signal cable constructive design 18 Structure List: 2 CC 2042 - signal cable constructive design 19 Structure (Table): 2 CC 2042 - signal cable constructive design 24 Statistics: Pareto Analysis: 2 CC 2042 - signal cable constructive design 31 Statistics: Difference Analysis: 2 CC 2042 - signal cable constructive design 32 Statistics: Frequency Analysis: 2 CC 2042 - signal cable constructive design 33 Statistics: Responsibility Analysis: 2 CC 2042 - signal cable constructive design 34 Statistics: Risk Matrix: 2 CC 2042 - signal cable constructive design 35 FMEA Form (VDA 96): Signal cable (complete) 36 Function- and Failure Net: 1.2.a transport signals from receiver to control unit without loss 59 Function- and Failure Net: 1.1.a.1 provides no control pulse 60 Cause and Effect Diagram (Failure Net): 1.1.a.1 provides no control pulse 61 Fault Tree: 1.1.a.1 provides no control pulse 62 Process Flow Diagram: Prepare workplace: Prepare workplace 63 Control Plan: CP 001-2.1_000_Electric conductor 66

  2. Teams and persons 13.07.2009 P:\Fmea\V\60\0010 - R\Data\EN\EXAMPLE.fme Name First name Password Department Job title Phone Fax E-mail User Name Title Create per- Team sons Supervisor Santy David ZQS Qualitätsentwick- +49 (0)345 87 +49 (0)345 87 da- Herr Systementwick- lung 92 76 92 55 vid.santy@eltys.c- lung RG 2042 om Peach Marcel FV-PO Prozessplanung +49 (0)345 87 +49 (0)345 87 mar- Herr Systementwick- 96 47 96 25 cel.peach@eltys.- lung RG 2042 com Prozessplanung Kasper Detlef RD-S Systementwick- +49 (0)345 87 +49 (0)345 87 detlef.kas- Herr Systementwick- lung 97 33 97 55 per@eltys.com lung RG 2042 Konstruktion Hehre Claudia FV-PO Prozessplanung +49 (0)345 87 +49 (0)345 87 claudia.heh- Frau Prozessplanung 96 43 96 25 re@eltys.com Seetzen Gudrun D-PT Entwicklung +49 (0)345 87 +49 (0)345 87 gudrun.seet- Frau Prozessplanung 98 24 98 55 zen@eltys.com Konstruktion Schranz Franz D-PT Entwicklung +49 (0)345 87 +49 (0)345 87 franz.schranz@el- Herr Systementwick- 98 38 98 55 tys.com lung RG 2042 Konstruktion Bonewski Hans D-PT Entwicklung +49 (0)345 87 +49 (0)345 87 hans.bonews- Herr Prozessplanung 98 35 98 55 ki@eltys.com Priebke Claas D-PT Entwicklung +49 (0)345 87 +49 (0)345 87 claas.prieb- Herr Prozessplanung 98 01 98 55 ke@eltys.com

  3. Symbolic Responsibility 13.07.2009 P:\Fmea\V\60\0010 - R\Data\EN\EXAMPLE.fme Symbolic Responsible Concrete Responsible Responsible for component: plug Schranz, Franz, D-PT, Entwicklung Supplier of isolation Responsible for component: signal cable Kasper, Detlef, RD-S, Systementwicklung Shift supervisor Operator soldering station Tester in laboratory Process validation and qualification Trial

  4. Symbolic Deadlines 13.07.2009 P:\Fmea\V\60\0010 - R\Data\EN\EXAMPLE.fme Symbolic Deadline Concrete Deadline Release developed components Quality Gate 03 Quality Gate 02 Presentation concept study

  5. Palette for Process Flow Diagram 13.07.2009 P:\Fmea\V\60\0010 - R\Data\EN\EXAMPLE.fme Control Name Standard Internal Notes plan rele- vant Fabrication Move Store Inspect

  6. Palette for Classification 13.07.2009 P:\Fmea\V\60\0010 - R\Data\EN\EXAMPLE.fme Name Standard Notes SAFETY/COMPLIAN- CE CRITICAL CHARACTE- RISTIC SIGNIFICANT CHA- SC RACTERISTIC CRITICAL CHARACTE- CC RISTIC POTENTIAL SIGNIFI- YS CANT CHARACTERI- STIC POTENTIAL CRITICAL YC CHARACTERISTIC

  7. Notes List 13.07.2009 Failures No data available

  8. Project: Cruise Control Unit CC 2042 creation date: '07.01.2001 14:06:01' by 'Supervisor'. last modification: '07.04.2009 13:32:32' by 'Supervisor'. Structure: structure 'CC 2042 - system' of type 'System' creation date: '27.02.2009 12:04:34' by 'Supervisor'. last modification: '07.04.2009 13:32:32' by 'Supervisor'. last modification within the structure '13.07.2009 16:44:20': 1.1.a.1 provides no control pulse Structure: structure 'CC 2042 - manufacture signal cable' of type 'Process' creation date: '10.03.2009 12:08:59' by 'Supervisor'. last modification: '07.04.2009 13:32:32' by 'Supervisor'. last modification within the structure '07.04.2009 13:32:32': System Element: 4.8.3 soldering iron (structure 'CC 2042 - manufacture signal cable' of type 'Process'). 1. Structure Variant (78 excluded and variantspecific Objects and Values): Structure Variant: Signal cable complete - without rework creation date: '07.01.2001 14:57:25' by 'Supervisor'. last modification: '07.04.2009 13:32:32' by 'Supervisor'. 2. Structure Variant (23 excluded and variantspecific Objects and Values): Structure Variant: Signal cable complete - with rework creation date: '16.03.2006 17:15:48' by 'Supervisor'. last modification: '07.04.2009 13:32:32' by 'Supervisor'. Structure: structure 'CC 2042 - signal cable constructive design' of type 'Design' creation date: '27.02.2009 12:06:52' by 'Supervisor'. last modification: '07.04.2009 13:32:32' by 'Supervisor'. last modification within the structure '07.04.2009 13:32:32': System Element: 2.1.1.4.1 Constructive design solder (structure 'CC 2042 - signal cable constructive design' of type 'Design').

  9. Structure: structure 'Plug - constructive design' of type 'Design' creation date: '27.02.2009 12:07:42' by 'Supervisor'. last modification: '07.04.2009 13:32:32' by 'Supervisor'. last modification within the structure '07.04.2009 13:32:32': System Element: 3.3.1 Constructive design solder (structure 'Plug - constructive design' of type 'Design'). 1. Structure Variant (25 excluded and variantspecific Objects and Values): Structure Variant: Plug - constructive design with soldering connection creation date: '08.06.2006 14:48:12' by 'Supervisor'. last modification: '07.04.2009 13:32:32' by 'Supervisor'. 2. Structure Variant (31 excluded and variantspecific Objects and Values): Structure Variant: Plug - constructive design with clamp connection creation date: '08.06.2006 14:48:35' by 'Supervisor'. last modification: '07.04.2009 13:32:32' by 'Supervisor'. FMEA Form: 1.2 Signal cable (complete) (Type: System). creation date: '05.03.2009 12:05:05' by 'Supervisor'. last modification: '07.04.2009 13:32:32' by 'Supervisor'. FMEA Summary: System Element: 1: System Element: 1.2 Signal cable (complete) (structure 'CC 2042 - system' of type 'System', Form present). Functions: 7 with cause-effect-information: 7. Failure Modes: 6 with cause-effect-information: 6. Effects: 6 Severity 5: 2 Severity 7: 1 Severity 9: 3 Causes: 14 (Last rated revision state):

  10. Occurrence 1: 1 Occurrence 4: 2 Occurrence 5: 2 Occurrence 7: 8 Detection 1: 1 Detection 7: 4 Detection 10: 8 RPN in the last valued states (maximum): 490 Actions: 5 with completed state: 1. with open state: 4. without responsibility: 0. Preventive Actions: 1. Detection Actions: 4. Responsible team members: Responsible for component: signal cable: Kasper, Detlef, RD-S, Systementwicklung: 4 FMEA Form: 4.1 Assembly cable to plug (Type: Process). creation date: '20.03.2009 12:09:20' by 'Supervisor'. last modification: '07.04.2009 13:32:32' by 'Supervisor'. Item Code: 315-81.10, 315-81.20, 315-81.30, 315-81.40, 315-81.50, 315-81.60, 315-81.70, 315-81.80 FMEA Summary: Process Elements: 8: Process Element: 4.1 Prepare workplace (structure 'CC 2042 - manufacture signal cable' of type 'Process', Form present). Process Element: 4.2 Insert plug into soldering appliance (structure 'CC 2042 - manufacture signal cable' of type 'Process', Form present). Process Element: 4.3 Solder cable strands on plug pins (manually) (structure 'CC 2042 - manufacture signal cable' of type 'Process', Form present). Process Element: 4.4 Solder shielding on plug housing (one sided; manually) (structure 'CC 2042 - manufacture signal cable' of type 'Process', Form present). Process Element: 4.5 Put cable into strain-relief (structure 'CC 2042 - manufacture signal cable' of type 'Process', Form present). Process Element: 4.6 Test cable using cable test appliance (structure 'CC 2042 - manufacture signal cable' of type 'Process', Form present). Process Element: 4.7 Attach proof-of-testing label to cable and put cable into transport bin (structure 'CC 2042 - manufacture signal cable' of type 'Process', Form present).

  11. Process Element: 4.8 Corrective soldering of faulty parts (structure 'CC 2042 - manufacture signal cable' of type 'Process', Form present). Functions: 9 Product Characteristics: 11 Failure Modes: 27 with cause-effect-information: 25. with causes-information: 2. Effects: 43 Severity 7: 27 Severity 8: 2 Severity 9: 14 Causes: 60 (Last rated revision state): Occurrence 1: 4 Occurrence 2: 25 Occurrence 3: 18 Occurrence 4: 7 Occurrence 5: 2 Occurrence 6: 3 Detection 1: 3 Detection 3: 20 Detection 4: 5 Detection 5: 3 Detection 6: 2 Detection 7: 13 Detection 8: 9 Detection 10: 5 RPN in the last valued states (maximum): 450 Actions: 188 with completed state: 163. with open state: 25. without responsibility: 0. Preventive Actions: 112. Detection Actions: 76. Responsible team members:

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