Suspension & Steering, Gear and Machined Parts for OEM, Tier 1, - - PowerPoint PPT Presentation

Manufacturer of Suspension & Steering, Gear and Machined Parts for OEM, Tier 1, Tier 2 and Global Aftermarket

North American Sales Office and Warehouse New Jersey, USA Production Plant Turkey Research & Development Company Turkey

DISA AUTOMOTIVE

1968: Founded by Mehmet Hilmi Kuru with 4 employees Turning, milling and welding operations

• f special parts.

1972: Automotive parts repair shop – American cars 1979: Production of replacement parts (gears, flanges, etc.) for domestic vehicles – Fiat, Renault 1990: Disa Automotive founded 1997: Only suspension & steering parts production for domestic distributors selling into international markets 2002: Direct sales to international markets with private branding.

Disa History

2003: ISO9001 certified 2007: North American distribution center and Warehouse founded in New Jersey, USA. (Deeza Chassis Parts) 2008: Disa Research & Development company (Ditek) has been established. 2010: New Production Factory Construction started. 2012: New Production Factory Construction completed and production moved into the new factory. 2014: ISO/TS 16949 certified. 2015: Initiated new investments for the production of machined parts and gears along with suspension & steering parts.

Disa History

EUROPE

Disa does not have its own brand. It manufactures and does private branding for many well known respected corporations and trademarks all around Europe, as well as ships neutral products with no branding.

Email disa@disaautomotive.com Web www.disaautomotive.com

NORTH AMERICA

Disa operates under Deeza Chassis Parts corporate name in

• N. America with its sales to many large warehouse distributors.

60 Commerce Way Totowa, NJ 07512 USA Ph +1-973-237-1101 Fx +1-973-237-1135 Email info@deezachassis.com Web www.deezachassis.com

DITEK

Ditek Research & Development Ltd

Disa’s own Research & Development company Located inside an university technology development zone.

• New product development and design (2D, 3D designs)
• Reverse engineering of OE parts for aftermarket
• Product design modifications
• Defining product information and preparing product structure trees on

MRP and ERP systems

• FMEA, PPAP, APQP studies
• Design and development of quality processes and procedures
• Research on products and production technologies
• Product samples

Disa has its own production plant in Ergene-Corlu, Turkey (Border town to Istanbul). FACTORY 28.000 m2 170 employees Working 3 shifts

As of October 2016

Disa Automotive Factory

Main Markets & Customers

EUROPE NORTH AMERICA

Production of Precision Turned Machined Parts Production of Suspension & Steering Parts Production of Gears

DISA AUTOMOTIVE

PRODUCTION PORTFOLIO

Link Stabilizers & Kits Axial Joints (inner tie rod ends) Outer Tie Rod Ends Ball Joints Track Control Arms, Wishbones Control Arm Bushings (Silent Blocks)

European Japanese Korean North American Passenger, SUV, Van & Light Commercial Vehicle applications Over 4.000 items from 1980s to today.

Suspension & Steering Parts

Custom Gears, Gear Assemblies, Helical Gears, Internal Gears, Internal Helical Gears & Splines, Bevel Gears, Pinion Gears, Cluster Gears, Planetary Gears, Involute Splines, Serrations, Worm Gears, Rack Gears, Antibacklash Gears

Ability to accommodate virtually any customer request, including and up to module 5 / internal or external straight, helical or bevel pinion gears. Engineering Support and Capabilities for Reverse Engineering, Design for Manufacturability, Prototyping, Re- designing. Special expertise on machining and quality control of straight bevel gears and pinion gears.

Gears

State-of-the-art machinery handles 3-axis, 4- axis and 5-axis machining with single or multi spindle machines while attaining extremely low dimensional tolerances. Machining services for made-to-order parts and components. Turning, milling, drilling, tapping, boring, slotting, reaming, broaching, threading and grinding for a variety of materials. Materials include cast gray and ductile iron, stainless steel, carbon and low alloy bar stock, permanent mold and cast aluminum

• r aluminum injection parts, as well as

forged and fabricated metal components. Deep experience in live tooling, cutting tools and equipment, tool design and production.

Precision Turned/Machined Parts

Brake disc King pins Wheel cylinder Starter pinion drive gear Oil pump Water pump Drive transmission gear Side/spider gear Eccentric gear Crankshaft gear Spiders Cross Units/Joints Spline Shafts Flanges Spider flanges Driveshafts Fork shafts Fork flanges Sliding sleeves Wheel spindle assemblies Housings

Different Automotive Parts Manufactured

Induction, heat treatment, nitried operations Coating operations, including; Zinc and Zinc Alloy (ZnNi, ZnFe) (alkali or acidic), Geomet or Deltaprotekt, Cataphoresis, Phosphating, Electrostatic Powder with coating barrels or hanging individual parts Steel forging and casting Aluminum forging and injection Sandblasting

Supplier Base and Other Services

CNC machining programs created by EspritCAM software Latest technology CNC turning machines and machining centers; Japanese and German brands like DMG Mori, Miyano, Mazak, Brother with IEMCA, FMB, Top Automazioni automatic bar feeders and other special purpose machines - high precision with over 1,67 Cpk 5S philosophy Automation (loading unloading)

Production

Disa Automotive is always open and have financial strength to make new investments to increase its capacity according to its customer requests. Production/Investments

ISO 9001 since 2003. ISO/TS 16949 since 2014. GOST-R for sales to Russia. Production, Quality and Project Management process compliant with VDA 6.3 Process Audit Statistical Process Control (SPC), Measurement System Analysis (MSA), Serial production process controls, Incoming goods control

Quality Assurance

Metrology Tests

• Contour Measurement
• 3D Coordinate Measuring
• 3D Scanning and Modelling
• Material Surface Crack
• Hardness
• Surface Coating Thickness
• Surface Rougness

Functional Tests

• Fatigue (Key Life) and Leakage
• Vibration
• Axial and Radial Spring Travel
• Initial Breakaway and Rotating Torque
• Welding Tensile Strength
• Ball Pin Breakaway, Pull Out and Push Out
• Salt Spray (outsourced)
• Material Spectrometer

Test and Measuring Capabilities

Material Test Machine - Static Contour Measuring Device (Mahr MarSurf XC2) Hardness Tester Torque Testing Devices Servo Hydraulic Material Test Machine with Video and Magnetic Extensometer Surface Roughness Tester

Test and Measuring Capabilities

3D Scanner and Modelling (Atos GOM) Spectrometer (SpectroMAXX) 3D Coordinate Measuring Machine (CMM) Fatigue (Key Life) Test Device Vibration Test Device

Test and Measuring Capabilities

Disa Automotive product development group, which consists of many experienced engineers and technicians, continuously develop new products around the clock by using state of the art two and three dimensional mechanical design software and tools. Solidworks, AutoCAD, EspritCAM, Geomagic, GearTeq

Product Development

In 2007, Disa Automotive

• btained a patent for its own

design of “Dust boot assemblies and apparatus for providing grease relief for a dust boot” from United States Patent and Trademark Office (USPTO).

Patent

Prototype samples or pre-series products can be provided upon request. Technical drawings, test reports, PPAP (level 1 to 5) or PPA documentation.

Samples

We can place customer logo, markings and production dates on the parts.

Stamping or Laser Engraving

Logo on the Parts

Neutral plastic/poly bag. Special design reusable or disposable packaging. Parts into customer boxes. Bag with customer logo.

(Disa can print the boxes and bags.)

Any barcoded labels.

(VDA4902, Galia, AIAG, Odette, etc.)

Euro pallet (120x80). USA pallet (100x100).

Packaging

Current performance = %99+ Full delivery performance Can sign contract for delivery performance EDI connection capability Exworks FOB CIF CIP DDU DAP DDP via Air, Sea, Ground

Delivery and Shipping

Customer Service

Response time of 24 hours for any inquiry comes to Disa.

Thank you for your time.