Stephen M. Hall, PE January 21, 2016 Plan Requirements Operations - - PowerPoint PPT Presentation

stephen m hall pe january 21 2016 plan requirements
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Stephen M. Hall, PE January 21, 2016 Plan Requirements Operations - - PowerPoint PPT Presentation

Stephen M. Hall, PE January 21, 2016 Plan Requirements Operations Soils Flows/Conditions Acceptance Criteria Systems Costs Inventory Tanks Equipment Piping Level branch connections in horizontal


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Stephen M. Hall, PE January 21, 2016

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Requirements

  • Soils
  • Acceptance

Criteria

  • Costs

Inventory

  • Tanks
  • Equipment
  • Piping

Plan

  • Operations
  • Flows/Conditions
  • Systems
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Level branch connections in horizontal pipeline Flow direction into a TEE

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Reynolds number – It’s not that easy!

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Type of Solid Flow Velocity, ft/s Fine 3 to 5 Sand 5 to 7 Pipe Size Flow for 5 ft/s Re (water @25 C) 1 inch 9.3 gpm 38,200 1 ½ inch 23.0 60,200 2 inch 42.8 82,200 3 inch 100.8 126,100

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P1 H ΔP VP

P1 = Tank Pressure, psia H = Liquid Height, ft ΔP = Pressure Loss to Friction, psi VP = Vapor Pressure, psia PSI x 2.31 = feet H2O

NPSHa = P1 x 2.31 + H ‐ ΔP x 2.31 ‐ VP x 2.31

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Pity the poor operator

Equipment setup Manual cleaning steps Monitoring Documentation

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Plan Take inventory – know what needs to be cleaned Establish acceptance criteria – write a URS Regulatory Clean in a Reproducible and Effective manner Flow Rates/Paths Find a path to every pipe, component and equipment Hydraulics Calculate pressure drops Remember NPSH requirements for pumps Utilities/ Infrastructure Purified water and WFI consumption rates establish size(s) for CIP tank(s) Operations Valves vs. flow panels / swing elbows Equipment setup / COP Validation Acceptance criteria from URS

shall@geieng.com