C o m p l e t e p e l l e t i n g l i n e f o r A S R ( c a r f l u f f ) Stena Recycling AB
I n t r o d u c t i o n Project Details P L A N T C A P A C I T Y C O N S T R U C T I O N Y E A R M A T E R I A L M O I S T U R E 2016 Up to 5t/h 10-15% S I Z E O F R A W M A T E R I A L P E L L E T P R E S S M O D E L R A W M A T E R I A L 2 x GRB2 750.264 2-6mm A mixture of plastic from recycling cars after crushing and sieving through a 7mm sieve 2
T h e Process T h e C o n c e p t T h e D e s i g n P r o d u c t i o n I n s t a l l a t i o n C o m m i s s i o n i n g Q u a l i t y D e l i v e r y A f t e r t h e I n q u i r y f r o m I n i t i a l p l a n t • • • • • S t e n a R e c y c l i n g d e s i g n m a n a g e m e n t S t a r t w i t h i n s t a l l a t i o n • T i m e s c a l e s i n s t a l l a t i o n o f T e s t i n g t h e p l a n t I n i t i a l t r i a l s w i t h C o n s u l t a t i o n s • • • • T h e d e l i v e r y p l a n t S i n g i n g o f f a v a i l a b l e w i t h c l i e n t • • f e e d s t o c k O p t i m i z i n g t h e c o m p o n e n t s • T r a i n i n g o f F i n a l a g r e e m e n t d e s i g n • • O p t i m i z i n g t h e o p e r a t o r s & • s u p e r v i s o r s d e s i g n F i n a l d e s i g n • a p p r o v a l 3
I n q u i r y f r o m S t e n a R e c y c l i n g - Understanding of the onsite situation - Understanding of the feedstock T h e C o n c e p t Turning waste into quality solid I n i t i a l t r i a l s w i t h a v a i l a b l e f e e d s t o c k fuel - First trials with the available feedstock - Choosing the right matrix die parameters - Discussions about pellet diameter in terms of quality and maximizing of throughput …changing the way we look at the waste by adding value via stabilizing it as much as possible… F i n a l a g r e e m e n t - Meeting with client – introduction of proposed technology - Approval of pellet quality by the client - Preparation of the final agreement for supply of complete pelleting line by NPT 4
I n i t i a l p l a n t d e s i g n Internal meeting of the design and engineering team • Determination of essential plant components • Start with plant design • T h e D e s i g n C o n s u l t a t i o n s w i t h c l i e n t Creating the Introduction of essential pelleting plant components • Presentation of the pre-designed plant model • best possible & Feedback from the client • cost-effective O p t i m i z i n g t h e d e s i g n Final calculations on the assumed and required • solution throughput capacities Redesigning of certain plant component connections • Final analysis of the design of ASR pelleting plant using • specialized software F i n a l d e s i g n a p p r o v a l Meeting with client – final plant design presentation • Approval of the design by the client • 5
T h e Production Process T i m e s c a l e s Q u a l i t y m a n a g e m e n t T h e d e l i v e r y Customer Focus - increase the value of • Planning - ensuring that the client receives Planning of plant delivery • • goods and services offered to his order within reasonable timescales (in Consultations with the logistic partner customers. • Planning Process - Using the information • accordance to the contract) and to – determination of best possible gathered from the client plan the quality standards route and shipment method production processes to meet the expectations Production - making sure the staff have all Preparation of shipping • • Raw materials – a key factor to produce • the resources — design documentation, documentation quality equipment was the choice of the best quality raw materials equipment, goods and supplies Shipment of the plant components in • Process Management - includes • Production timescales have been analyzed accordance to agreed timescales reviewing products and services to • ensure they are consistent in quality and incorporated in the existing annual standards production plan 6
G o w i t h p o s i t i o n i n g o f p l a n t c o m p o n e n t s Once all the plants components have been delivered the assembly team started with initial • positioning of all most relevant plant components in accordance with produced documentation T h e Installation A s s e m b l y ( m e c h a n i c a l & e l e c t r i c a l ) Start with mechanical assembly of the plant & begin with training of plant operators and • supervisors Electrical assembly & begin with training of onsite electricians • C o n n e c t i n g o f p l a n t c o m p o n e n t s Once all the plant components have be installed and assembled in accordance to • available documentation, NPT assembly team started to connect single plant components together (pneumatically and/or mechanically) Teams of the operators and plant supervisors receive a comprehensive training in terms of • 6 plant process flow, components design and standard maintenance aspects
A f t e r t h e i n s t a l l a t i o n Final checks, that every single component has been installed in accordance to • the earlier produced documentation (mechanical and electrical, positioning) Final checks of the connections between single plant components Commissioning • Safety & Emergency checks • T e s t i n g t h e p l a n t Testing of single plant components (mechanical and electrical • Test runs of the complete pelleting plant • Testing of safety and emergency components of the plant • Continuous operation of the plant over 10 full working days • T h e S i n g i n g o f f Completion of plant performance certificate • Signing of the commissioning documents with the client • Active operation of the plant • 7
04 P r o j e c t 01 Gallery 02 03 8 05
F r o m T h i s … I n t o T H I S T h e Product
T h a n k y o u f o r Your A d d r e s s attention The Gatehouse, Gatehouse Way, Aylesbury, HP19 8DB, Buckinghamshire, UK C o n t a c t u s w: www.nawrockipt.co.uk e: lukas.skolimowski@nawrockipt.co.uk t: +44(0)1296 872 530 9
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