SMART ICA Mike Booth Standards Manager ICA & Electrical WIMES - - PowerPoint PPT Presentation

Mike Booth Standards Manager ICA & Electrical WIMES – May 2017

SMART ICA

Smart Networks

STANDARDS DEVELOPMENT

ICA COP

Corporate Standards

Example External Links

Green Power

Updated Standards

• Water Infra Control Group Std ICA

Dec 2015

• Smart ICA & Motor Control

Jan 2016

• Smart Networks Factory Sites ICA

Feb 2016

• Demand Management Standard

May 2016

• Template Design Smart ICA

Sept 2016 Smart Networks Vision: 'Imagine a world where we are able to predict and prevent failures of our network so that all our customers receive reliable water and waste water services'

WHAT IS SMART ICA?

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Architecture

• Ethernet Network - Motor Starters and Field Inputs and Outputs
• Framework Intelligent Fixed Speed & Variable Speed Starters
• Low Power Drives – Framework Modular Starters
• Ethernet Site-Wide Network
• Telemetry PLC on Site Wide Network – Proactive Response Signal
• Detailed Data – Factory Site SCADA and Local HMI
• Full remote device support

Software

• Base Infra. Code – Continuous Data
• Base Intelligent Starter Functions
• Smart ICA Apps (ST Patent Pending)
• De-ragging
• Active Pressure Management
• Auto Reversal
• 15 Apps and more on the way

Smart ICA

Negates need for add on Hardware

APP DEVELOPMENT

People

Key Principles

• Automatically do something about it
• What ‘will it do’ rather than what ‘can it do’
• More data is a last resort
• Reduce the number of Alarms

Key Skills Required to Deliver Apps are Understanding:

• Organisation’s culture and capability
• Water and Waste Water Treatment Process
• Asset performance and failure modes.
• PLC Programming & Intelligent Systems
• High level data requirements for effective asset management

Tech Process

• Wall Mounted Variable Speed Drives in a Box – Up to 15kW
• Allows Expansion Beyond 2 Starters
• Ethernet Connected to ICA Section
• Factory Built – Pre-Wired Back Board & Kiosk for New Build
• Civil Costs - No MCC Cable Trench or Plinths

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MODULAR STARTERS

Armitage STW - MCS Installation

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‘BALLARD’ SPS PANELS

• Innovation Project – Deployment across Redditch Catchment
• Variable and Fixed Speed Versions – Benefits Case Assessment
• Smart ICA Apps to be Tested & Benefits Captured

SMART ICA BENEFITS

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CAPITAL COST REDUCTION

30% Capital Cost Savings

• ICA & MCC Steelwork Cost Reductions
• Kiosk Size Reductions
• Programme Time Reduction – Plug and Play
• Package Off Site Build ICA & MCC Kiosks
• No MCC Cable Trenches or Plinths - Modular ICA
• Performance Based Capital Investment Targeting

50% Cost Reduction – Old Standards with Same Functionality

OPERATIONAL COST REDUCTION

Smart ICA Apps – 30% to 50% OPEX Reduction

• Energy Costs
• Call Outs
• Proactive Asset Management
• New Asset Benchmarking

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QUESTIONS