SICEM SAGA – CMP FOR PAPER INDUSTRY www. sicemsaga.com � PRODUCTION UNIT, HYSTORY � RAW MATERIAL � PRODUCT APPLICATIONS AND SALES � PRODUCTION PROCESS � BALES AND TRASPORT UNITS � QUALITY CONTROL AND R&D � ENERGY MANAGEMENT AND ENVIRONMENTAL POLICY � CERTIFICATES
SICEM SAGA – HISTORY • In the wood industry since 1920 • Ing. Giorgio Gazza founded Sicem Saga in 1960 • Strong impulse to new products and patents in 1980-90 • Now planning significant production increase
SICEM SAGA – PRODUCTION UNIT Waste Water Treatment Warehouse Production Wood yard
SICEM SAGA – RAW MATERIAL • Sicem Saga utilizes rejects of poplar wood, debarked, coming from the several saw mills and plywood mills located in northern Italy and poplar logs. • All the poplar utilized by the wood industry in Italy comes from plantations.
SICEM SAGA – PRODUCT APPLICATIONS PRODUCT CHEMIMECHANICAL PULP MAIN APPLICATIONS COATED PAPER TISSUE COATED BOARD PRINTING & WRITING SATURATED BASE PAPER
SICEM SAGA – SALES SALES RATES vs PAPER GRADE (ADMT) board coated packaging 4,8% 14,9% tissue 18,1% specialty 10,5% coated woodfree woodcontaining printing wirting 50,5% 1,2%
SICEM SAGA – SALES SALES RATES vs COUNTRY (ADMT) SLOVENIA 1,6% SLOVAKIA BDESH 3,1% TURKEY CHINA 0,7% 0,2% 5,3% SERBIA 1,2% GERMANY 15,0% INDONESIA 0,1% INDIA 0,1% ITALY 72,7%
Sales volume (MT) TON ESTIMATE 110000 100000 90000 80000 70000 60000 50000 2007 2008 2009 2010 2011 2012 YEAR
SICEM SAGA – CMP VISUAL APPEARANCE CMP SICEM SAGA BHK EUCALYPTUS
PRODUCT APPLICATIONS – COATED PAPER RECOMMENDED CMP GRADES BENEFITS ON COATED PAPER QUALITY � Wide choice of brightness grades C.M.P. Sicem 85/48 � Smooth paper surface C.M.P. Sicem 80/48 � Low shive content C.M.P. Sicem 70/48 � Excellent printability C.M.P. Sicem 85/57 � No linting in offset printing
PRODUCT APPLICATIONS – TISSUE PAPER RECOMMENDED CMP GRADES BENEFITS ON TISSUE PAPER QUALITY � High brightness C.M.P. Sicem 80/38 � Softness C.M.P. Sicem 85/38 � Voluminosity � Excellent web formation � limited yellowing
PRODUCT APPLICATIONS – COATED BOARD RECOMMENDED CMP GRADES BENEFITS ON COATED BOARD QUALITY � CMP grades for top and bottom layers C.M.P. Sicem 80/48 � High brightness on top layer C.M.P. Sicem 70/44 � Good formation C.M.P. Sicem 60/44 � Surface coverage C.M.P. Sicem 30/32 � High bulk inside base layer
PRODUCT APPLICATIONS PRINTING & WRITING RECOMMENDED CMP GRADES BENEFITS ON P&W PAPER QUALITY � High brightness C.M.P. Sicem 70/48 � Excellent opacity C.M.P. Sicem 85/48 � Low shive content � Excellent web formation � High bulk grades available
PRODUCT APPLICATIONS SATURATED BASE PAPER RECOMMENDED CMP GRADES BENEFITS ON P&W PAPER QUALITY � Good bulk C.M.P. Sicem 50/38 � Mechanical properties � High porosity and absorption
SICEM SAGA – PRODUCTION PROCESS 1. NEW debarking drum 2. Chemical impregnation 3. Refining 4. Fiber selection process 5. Bleaching with peroxide 6. Drying process 7. Wrapping and delivery
PRODUCTION PROCESS 1. New debarking drum
PRODUCTION PROCESS 2. Chemical impregnation 3. Pulp Refining
PRODUCTION PROCESS 3. Fiber selection process 4. Bleaching with peroxide
PRODUCTION PROCESS 5. Drying process and bales pressing 6. Wrapping and delivery
BALES AND TRANSPORT UNITS Typical Unit size for standard grades SIX BALES UNIT EIGHT BALES UNIT Size 90 (L) X 128 (W) X 165 (H) 90 (L) X 128 (W) X 215 (H) Gross weight 1410 kg 1880 kg Wires 3-4 Galvanized wires 2,5 mm 3-4 Galvanized wires 2,5 mm
BALES AND TRANSPORT UNITS CMP Bales, flash dried Typical Bale size for standard grades: Size: 90 (L) X 64 (W) X 50 (H) Gross Weight: 235 kg Wires: 2 Galvanized wires (lenght) 2 Galvanized wires (width) Diameter 2,5 mm Transport Units Typical Unit size for standard grades: Six bales unit Eight bales unit Size: 90 (L) X 128 (W) X 165 (H) 90 (L) X 128 (W) X 215 (H) Gross weight: 1410 kg 1880 kg Wires: 3-4 Galvanized wires 2,5 mm 3-4 Galvanized wires 2,5 mm
BALES AND TRANSPORT UNITS SIX BALES TRANSPORT UNIT Size: 90 (L) X 128 (W) X 165 (H) Gross weight: 1410 kg Wires: 3-4 Galvanized wires 2,5 mm
SICEM SAGA – QUALITY CONTROL AND R&D • Production dept. quality control guarantees a 24h follow up • End quality control with state-of-the art equipment • R&D allows to design tailor-made products for each customer needs
SICEM SAGA – QUALITY CONTROL AND R&D Last generation spectrophotometer for ISO brightness control Microscopic analysis
SICEM SAGA – ENERGY MANAGEMENT CHP (COMBINING HEAT & POWER PLANT) • CHP Plant guarantees heat and power cogeneration • High yield natural gas motors • Heat from CHP used for CMP drying process • Engineered power management
SICEM SAGA – ENVIRONMENTAL POLICY • All the raw material from renewable resources • High yield wood for unit of pulp • Low quantity of water • Low energy consumption • Bleaching without the use of chlorine • Low water pollution load
SICEM SAGA – CERTIFICATES � UNI EN ISO 14001 2005 � FSC ACCREDITED 2004 � 100% PRODUCTION TCF
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