Safe filling for all Higher standards in low-capacity filling 1 - - PowerPoint PPT Presentation

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Safe filling for all Higher standards in low-capacity filling 1 - - PowerPoint PPT Presentation

Safe filling for all Higher standards in low-capacity filling 1 Safe filling for all! The Kosan Crisplant Group World leading provider of solutions and services to the LP gas industry Equipment installed in more than 2600 sites in


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Safe filling for all

Higher standards in low-capacity filling

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The Kosan Crisplant Group

  • World leading provider of solutions and services to the LP gas industry
  • Equipment installed in more than 2600 sites in 130 countries
  • 14 sales and service units around the world + a wide network of agents and distributors
  • 450 employees
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1970 Compact Palletizer 1955 Filling carrousel 1988 Computerized stock handling system

A history of innovation

1951 Chain conveyor 2004 Dynamic check scale 1987 Automatic filling head for screw valves 2008 High-speed filling system 2010 Vision recognition system 1995 Fully automatic cylinder stock handling system

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Always stronger, faster, higher…

But didn’t we forget something?

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Number of Sites Site Capacity

curve shows only tendencies

UFM

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This is the way things are done today:

Decanting with electrically driven pump Decanting by gravity

With no safe alternatives for the low-volume LPG filling industry, we have seen - and will continue to see – filling solutions that don’t comply with international standards. It’s a problem. But whose problem is it?

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The inconvenient truth!

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These LPG fillers do not need a Flexspeed system that fills 4000 cyl/h. Nor do they need a compact palletizer. They need equipment with the following characteristics:

  • Low capacity
  • Easy to maintain
  • Affordable
  • Safe
  • Accurate
  • Reliable
  • Flexible

Houston, we have a problem!

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To solve a problem, it’s sometimes a good idea to see things in a new perspective. Perhaps you can’t even recognize something you know.

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Step 1: Take a filling machine Step 2: Turn it upside down Step 3: Remove everything not needed for filling small volumes.

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and then we end up with…

A safe, accurate and affordable filling machine for small volumes

  • Simple design
  • Easy to install
  • Competitive price compared to any other

type of filling machine

  • Fills both centre- and screw valves
  • Complies with all safety standards
  • Easy to operate
  • The same well know CUC control system

as KC uses for all filling machines

  • OIML approved as Check Scale
  • Patented filling concept
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A Connection panel B KCFiLL1 filling machine C Filling head for centre valves D Filling head for screw valves A B C D

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Place the cylinder under the filling machine. Lower the filling head onto the cylinder and connect. The lifting device then lifts the cylinder. Key in the tare weight and start filling. The filling stops when the net weight is reached. Deactivate the lifting device and release the filling head.

How to operate it

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Example of KCFiLL1 installation for in-line filling. Short filling time, two operators on each side of chain conveyor.

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Example of KCFiLL1 installation for in-line filling. Long filling time, two KCFiLL1, one operator between chain conveyors

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KCFiLL1 as a “semi-mobile” filling machine placed on the filling hall ramp.

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Container filling plant,

  • Four KCFiLL1 for domestic cylinders
  • One KCFiLL1 for industrial cylinders
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Pump unit, designed especially for KCFiLL1 Complete filling skid One KCFiLL1 and one autogas dispenser

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Snapshots from the real world

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Opportunities for KCFiLL1

NEW MARKETS

  • Huge interest from Asia, Central America and Africa
  • +150 units sold to new customers in new markets
  • In Africa, customers demand “full package” solutions (pump skids, etc.)

EXISTING MARKETS

  • Customers in Europe are buying KCFiLL1 for filling small quantities of cylinders
  • n a second line to supplement high-capacity filling lines

In total, we have sold, after 8 months on the market, KCFiLL1 to 23 different countries around the world

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A safe filling system for all types of LPG fillers

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Thank you

for your attention!

The sky is the limit for KCFiLL1