RSWM LTD FABRIC DIV MORDI, BANSWARA ENERGY CONSERVATION WORK DONE - - PowerPoint PPT Presentation

RSWM LTD FABRIC DIV MORDI, BANSWARA

ENERGY CONSERVATION WORK DONE

JUMBOO JIGGER MACHINE

BEFORE MAIN MOTOR WAS RUNNING WITH DOL STARTER IN ALL 4 NOS JUMBOO JIGGER MACHINE AFTER INSTALLED THE VFD IN PLACE OF DOL STARTER IN JUMBOO JIGGER NO 1,2,3 AND 4 AND SAVED THE APPROX KWH 31590 PER ANNUM

THEN MACHINE

BEFORE CIRCULATION PUMP,BLOWER ,AND REEL MOTOR WAS RUNNING WITH DOL STARTER AFTER INSTALLED VFD IN CIRCULATION PUMP ,BLOWER AND REEL MOTOR IN PLACE OF DOL STARTER AND SAVED THE APPROX KWH 87680 PER ANNUM

SOFTFLOW MACHINE

BEFORE CIRCULATION PUMP WAS RUNNING WITH DOL STARTER AFTER INSTALLED VFD IN CIRCULATION PUMP IN PLACE OF DOL STARTER AND SAVED THE APPROX KWH 24000 PER ANNUM

RELAX MACHINE

BEFORE 10 NOS CIRCULATION PUMP WAS RUNNING WITH DOL STARTER AFTER INSTALLED VFD IN CIRCULATION PUMP IN PLACE OF DOL STARTER AND SAVED THE APPROX KWH 46720 PER ANNUM

JETDYEING MACHINE

AFTER INSTALLED VFD IN CIRCULATION PUMP IN PLACE OF DOL STARTER IN JETDYEING NO 4 & 5 AND SAVED THE APPROX KWH 32000 PER ANNUM BEFORE CIRCULATION PUMP WAS RUNNING WITH DOL STARTER IN JETDYEING MACHINE NO 4 & 5

STENTER MACHINE NO-3

BEFORE

THERE WAS 1400 UNITS CONSUMED PER DAY IN OLD STENTER MACHINE 8 CHAMBER HARISH MAKE

AFTER

INSTALLATION OF NEW STENTER MACHINE YAMUNA MAKE AND MODIFIED MOD BUS SYSTEM IN TO ANALOG SYSTEM FOR HOT AIR FAN& EXHAUST FAN INVERTERS SAVED APPROX KWH 306774 PER ANNUM

WR MACHINE NO 1

BEFORE CIRCULATION PUMP WAS RUNNING WITH STAR DELTA STARTER AFTER INSTALLED VFD IN CIRCULATION PUMP IN PLACE OF STAR DELTA STARTER AND SAVED THE APPROX KWH 20800 PER ANNUM

HTHP MACHINE

BEFORE HYDROLIC MOTOR WAS RUNNING WITH DOL STARTER AFTER INSTALLED VFD IN HYDROLIC MOTOR IN PLACE OF DOL STARTER AND SAVED THE APPROX KWH 16000 PER YEAR

YARNDYEING 100 KG

BEFORE CIRCULATION PUMP WAS RUNNING WITH STAR DELTA STARTER AFTER INSTALLED VFD IN CIRCULATION PUMP IN PLACE OF STAR DELTA STARTER AND SAVED THE APPROX KWH 16000 PER ANNUM

BEAMDYEING MACHINE

BEFORE CIRCULATION PUMP WAS RUNNING WITH STAR DELTA STARTER AFTER INSTALLED VFD IN CIRCULATION PUMP IN PLACE OF STAR DELTA STARTER AND SAVED THE APPROX KWH 16000 PER ANNUM

PACIFIC JIGGER NO 1 TO 8

BEFORE ALL PACIFIC JIGGERS'S ( 8 NOS) CIRCULATION PUMP WAS RUNNING WITH STAR DELTA STARTER AFTER INSTALLED VFD IN CIRCULATION PUMP IN PLACE OF STAR DELTA STARTER AND SAVED THE APPROX KWH 48000 PER ANNUM

RO PLANT

BEFORE ALL THREE STAGE HIGH PRESSURE PUMP ( 25 HP,20HP,7.5 HP) WERE RUNNING WITH STAR DELTA STARTER AFTER INSTALLED VFD IN HIGH PRESSURE PUMP IN PLACE OF STAR DELTA STARTER AND SAVED THE APPROX KWH 78624 PER ANNUM

WEAVING

BEFORE SULZER LOOMS WERE RUNNING WITH OLD TYPE CONVENTIONAL MOTOR AFTER BY REPLACING 6 NOS ENERGY EFFICIENT MOTORS 4.2 KW IN PLACE OF CONVENTIONAL MOTORS AND SAVED APPROX KWH 59242 UNIT PER ANNUM

WEAVING H PLANT

BEFORE IN EXISTING LUWA WE WERE USING STAR DELTA STARTER IN H PLANT SUPPLY AIR FAN & RETURN AIR FAN AFTER INSTALLED VFD DRIVE IN H PLANT 2 NOS OF SUPPLY AIR FAN AND 2 NOS IN RETURN AIR FAN,WE HAVE SAVED APPROX KWH 127626 PER ANNUM

LIGHTING

BEFORE WE WERE USING FLOUROCENT TUBE LIGHTS 36Watt IN ALL OFFICES OF PLANT AND ADM AFTER WE ARE REPLACING ALL THESE LIGHT WITH LED TUBE LIGHTS 18 WATTS AND SAVED THE APPROX KWH 23154 PER ANNUM

THERMOPACK

BEFORE WE WERE USING STAR DELTA STARTER IN THERMIC OIL CIRCULTION PUMP AFTER INSTALLED VFD IN CIRCULATION PUMP IN PLACE OF STAR DELTA STARTER AND SAVED THE APPROX KWH 234819 PER ANNUM

DYEING JIGGER

BEFORE WE WERE OPERATE STEAM VALVE MANUALLY FOR HEATING PURPOSE AFTER INSTALLED TEMP CONTROLLER FOR CONTROL THE STEAM VALVE ON –OFF AUTOMATICALLY,WE HAVE SAVED PET COKE APPROX 8.7 TON PER ANNUM

STEAM AUDIT

BEFORE THE PIPE SIZE OF STEAM LINE IS NOT APPROPRIATE AS PER DESIGN AFTER WE HAVE DONE THE MODIFICATION IN STEAM LINE BY REDUCING THE DIA OF STEAM PIPE AND SAVED THE STEAM APPROX 3500 TON PER ANNUM

THERMOPACK

BEFORE APH DESIGN WAS NOT APPROPRIATE AND TUBE ALSO DAMAGE AFTER DONE THE MODIFICATION IN APH TUBE BY INCREASING THE DIA OF APH TUBE AND TUNE THE FUEL – AIR RATIO,WE HAVE SAVED THE PET COKE APPROX 175 MT PER ANNUM

STENTER NO 1

BEFORE ALL HOT AIR FAN, COOLING FAN AND EXHAUST WERE RUNNING WITH DOL STARTER AFTER INSTALLED VFD DRIVE IN HOT AIR FAN,COOLING FAN AND EXHAUST, WE HAVE SAVED APPROX KWH 189891 PER ANNUM

STENTER NO -2

BEFORE ALL HOT AIR FAN, COOLING FAN AND EXHAUST WERE RUNNING WITH DOL STARTER AFTER INSTALLED VFD DRIVE IN HOT AIR FAN,COOLING FAN AND EXHAUST, WE HAVE SAVED APPROX KWH 190242 PER ANNUM

WE GOT RAJASTHAN ENERGY CONSERVATION AWARD

RECA-2012

THANK YOU

BP SINGH