Product Documentation ME 24-688 Introduction to CAD/CAE Tools Team - - PowerPoint PPT Presentation

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Product Documentation ME 24-688 Introduction to CAD/CAE Tools Team - - PowerPoint PPT Presentation

Nov 13, 2023 248 likes •745 views

Week 6 - Lecture Product Documentation ME 24-688 Introduction to CAD/CAE Tools Team Project Task 1 Submit conceptual sketch of side handle release design. Submit Project Task List ME 24-688 Introduction to CAD/CAE Tools Lecture

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ME 24-688 Introduction to CAD/CAE Tools

Week 6 - Lecture Product Documentation

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Team Project – Task 1

  • Submit conceptual sketch of side handle

release design.

  • Submit Project Task List
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Lecture Topics

  • Design Documentation Overview
  • Design for Manufacturing Overview
  • Design Documentation Future
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Product Lifecycle – Week 6

Requirements Management Portfolio Management Conceptual Design Product Engineering Manufacturing Engineering Simulation & Validation Build & Produce Test & Quality Sales & Distribution Maintenance & Repair Disposal & Recycling

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Design Documentation

  • Creation of digital and paper printed

documents for communicating product manufacturing and assembly information.

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Documentation Types Examples

  • Component Detail Drawings
  • Assembly Drawings
  • Schematic Drawings
  • Layout Drawings
  • Process Drawings
  • Bill of Material Documents
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Design Documentation Purpose

  • Contract for Manufacturing Agreement

– Provides formal documentation of the requirements of the form and fit of components from engineering to manufacturing.

  • Quality Control

– Provides the component tolerance, relationship, specification requirements of components to manufacturing.

  • Communication

– Used to communicate design elements outside of engineering and instructions for manufacturing and service related tasks.

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ME 24-688 Introduction to CAD/CAE Tools

Design for Manufacturing (DFM)

  • Design for Manufacturing is the process of

proactively developing products to:

– Optimize all the manufacturing functions – Assure the best cost, quality, reliability, time, and etc. – Ensure the lack of manufacturability doesn’t compromise functionality, styling, product delivery, and etc.

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Items to Consider and Communicate

  • Material Type
  • Manufacturing Process
  • Tolerance Requirements
  • Finish & Treatment Requirements
  • Setup Required for

Manufacturing

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Manufacturing Process Cost

Relative Cost

Rough Machining +/- 0.030” Standard Machining +/- 0.005” Fine Machining +/- 0.001” Honing +/- 0.0002” Grinding +/- 0.0005” 10 8 6 4 2

1.0 2X 3.5X 6X 10X

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Quality Assurance

  • Design documentation is also used for

checking and inspecting the final manufactured components to validate design requirements.

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Component Example

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Component Example

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Detailed Drawing

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Dimensional Tolerance Chart

Decimal Precision Tolerance X +/- 0.8 mm X.X +/- 0.25 mm X.XX +/- 0.10 mm X.XXX +/- 0.015 mm Examples 10.0 = Min. 9.75 and Max. 10.25 10.00 = Min. 9.90 and Max. 10.10

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Dimension Tolerance Example

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Dimension Tolerance Example

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Datum's and Relationships

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Datum’s and Relationships

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Tolerances

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GD&T

  • Introduction to GD&T

– Feature Control Frame Symbols – ASME Y14.5M-1994 Geometric Dimension and Tolerancing (GD&T)

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Modern Design Documentation

Several new technologies like the items listed below are being adopted today.

  • 3D Annotation (3DA)
  • 3D Assembly Instructions
  • Viewing and Markup (Mobile Access)
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3D Annotation (3DA)

  • 3D Annotation is the method of adding all

required manufacturing annotations directly to the 3D model.

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3D Assembly Instructions

  • Creating visual and interactive 3D technical

documentation directly from 3D models.

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Mobile Viewing and Markup

  • Access, view, and markup your product

documentation on common mobile devices.

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Computer-Cluster Projects (CP6)

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Guided Lab Project 1

  • Guides instructions for creating drawing

views.

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Guided Lab Project 2

  • Guided instructions for creating drawing

dimensions and annotations.

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Guided Lab Project 3

  • Guided instructions for creating assembly

drawing with BOM and balloons.

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Project Set Assignment

  • Create part drawing for manufacturing

molded plastic gear case.

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Project Set Assignment

  • Create and exact replica of the Assembly

drawing.

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Demo Topics

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Bevel Gear Design Accelerator

  • Drawing Tab
  • Annotate Tab
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Creating Base Views

  • Access

– Ribbon: Place Views tab > Create panel > Base – Marking Menu: Base View

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Creating Projected Views

  • Access

– Ribbon: Place Views tab > Create panel > Projected – Marking Menu: Projected View

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Creating Section Views

  • Access

– Ribbon: Place Views tab > Create panel > Section – Marking Menu: Section View

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Creating Detail Views

  • Access

– Ribbon: Place Views tab > Create panel > Detail – Marking Menu: Section View

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Creating General Dimensions

  • Access

– Ribbon: Annotate tab > Dimension panel > Dimension – Keyboard: D Marking Menu: General Dimension

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Creating Ordinate Dimensions

  • Access

– Ribbon: Annotate tab > Dimension panel > Ordinate

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Creating Hole and Thread Notes

  • Access

– Ribbon: Annotate tab > Features panel > Hole and Thread – Marking Menu: Hole / Thread Notes

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Creating Centerlines

  • Access

– Ribbon: Annotate tab > Symbols panel > Centerline – Ribbon: Annotate tab > Symbols panel > Center Mark – Ribbon: Annotate tab > Symbols panel > Centerline Bisector

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Documenting Views with Symbols

  • Access

– Ribbon: Annotate tab > Symbols panel

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Adding Leaders and Text

  • Access

– Ribbon: Annotate tab > Text panel > Text – Ribbon: Annotate tab > Text panel > Leader Text

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Adding Leaders and Text

  • Access

– Ribbon: Annotate tab > Text panel > Text – Ribbon: Annotate tab > Text panel > Leader Text

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Bill of Materials

  • Access

– Ribbon: Assemble tab > Manage panel > Bill of Materials

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Parts List

  • Access

– Ribbon: Annotate tab > Table panel > Parts List

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Balloons

  • Access

– Ribbon: Annotate tab > Table panel > Balloon – Marking Menu: Balloon – Keyboard: B

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Auto Balloons

  • Access

– Ribbon: Annotate tab > Table panel > Auto Balloon