SLIDE 1
Discussion Points
- Inkerman manning
- Preparation for 2014 Crush
- Crushing Performance YTD
- Major Stoppages YTD
- Capital Plans for 2015
- Inkerman Centenary
Presentation to Inkerman Cane Growers Ken Mackney 13/08/2014 - - PowerPoint PPT Presentation
Presentation to Inkerman Cane Growers Ken Mackney 13/08/2014 - - PowerPoint PPT Presentation
Presentation to Inkerman Cane Growers Ken Mackney 13/08/2014 Discussion Points Inkerman manning Preparation for 2014 Crush Crushing Performance YTD Major Stoppages YTD Capital Plans for 2015 Inkerman Centenary
SLIDE 2
SLIDE 3
Inkerman Manning Staff Full Time 18 Staff Part Time 2 Maintenance - 96 Overheads 16 Total 132 Production (Crush) (85) CS &T (Crush) (90)
SLIDE 4
Capital Projects Completed for 2014 Crush
- Replace feedwater tanks
- Upgrade HV switchboard
- No.2 Boiler furnace front wall tubing upgrade
- No.3 Boiler furnace rear wall tube replacements
- No.1 Boiler air heater retube
- No.1 Boiler furnace side wall upgrade
- Bagasse bin side wall replacement
- Diffuser supply conveyor replacement
- Install additional LP steam safety valves
- Replace 3A Crystalliser
- Maceration heater installation
- Replace A2 I/C headshaft & gearbox
SLIDE 5
Top Capital Projects for 2014
Boiler Feedwater System $2.1M HV Switchroom $1.9 M No.1 Boiler Airheater $1.0 M 3A crystalliser $0.7 M
SLIDE 6
HV Switchboard
SLIDE 7
New HV Switch Room
SLIDE 8
Boiler feedwater tanks
SLIDE 9
Diffuser Paddle Conveyor
SLIDE 10
2014 Season YTD
2013 2014 YTD
Crop 1,681,644 685,376 Crush Start 4th June 13th June Crush End 23rd Oct 23rd Nov Rate 546 542 Availability 90.4% 93.2% CCS 14.69 14.1 Dirt in FEJ 3.3% 4.1% Premium Sugar 82.7% 71%
2014 Crop Forecast 1.8M
SLIDE 11
Stoppages YTD
A Side B Side Outside 99.8 111 Scheduled 25 27 Inside 54.3 91.2 Total Stops 178 229
Stoppages
SLIDE 12
Major Stoppages A Side
SLIDE 13
Major Stoppages B Side
CrWk Train Durn Type Description 1 B 1.95 P SCHEDULED LATE START ON B TRAIN 1 B 1.07 I PHANTOMS X6, WITH VSD 1 B 8.12 O 6MM RAIN 2 B 102 O CANE SUPPLY - WET WEATHER 2 B 5.93 I HIGH MUD 8B-11B 14,12,11,11, 55A-57A 16,14,26 2 B 5.4 I HIGH MUD 23B-60%, 24B-50% 2 B 5.52 I EVAPORATOR CPU FOR THE PLC FAILED 3 B 1 I #2 BOILER OFFLINE - BLOWN TUBE (LOW STEAM HIGH JUICE) 4 B 27.1 I BROKEN DIFFUSER CHAIN 4 B 2.03 I REPLACE #2 SUPPLY CONVEYOR MOTOR 5 B 12 P CLEANING INTERMISSION 6 B 1.58 I REPAIR TO #3 BAGASSE BELT LEAKING SKIRT RUBBER 7 B 13 P CLEANING INTERMISSION 8 B 2.78 I DIFF DISCHARGE CONV HEAD SHAFT DRUM DETACHED FROM SHAFT REWELD 9 B 1.25 I CHECK SHREDDER TIPS
SLIDE 14
Broken Chain B Side Diffuser
SLIDE 15
Dirt in Juice
SLIDE 16
Capital Plans for 2015
- Replace No 8 Pan and Condenser
$3m
- Replace A2 Mill Gearing
$750K
- Replace 2A Crystalliser
$750K
- Replace Boiler 3 Convection Bank Tubes
$650K
- Replace Boiler 1 Furnace Rear Wall Tubes
$750K
- Replace Boiler 1 Gas Ducting
$1.3M
- Replace Diffuser Chain
$900K
- Minor Capital Jobs
$100K 2015 Planned Capital $8.2m
SLIDE 17
Inkerman Centenary
SLIDE 18