Poseico S.p.A. Power Electronics Short Form Presentation 2014 - PowerPoint PPT Presentation

Poseico S.p.A. – Power Electronics Short Form Presentation 2014 www.poseico.com

POSEICO was founded in 2001 as the Management Buy Out from the former Semiconductors Department of Ansaldo Trasporti that started its production of high power semiconductors in 1970. In a later stage, a development plan aimed at diversify its activities in different In a later stage, a development plan aimed at diversify its activities in different sectors has been defined, transforming POSEICO into a global provider of sectors has been defined, transforming POSEICO into a global provider of products and services that can assist its clients in a wide range of sectors such products and services that can assist its clients in a wide range of sectors such as Energy, Transport and Infrastructure, Dams and Water Resources, Mining, as Energy, Transport and Infrastructure, Dams and Water Resources, Mining, Industry and Electrical and Mechanical Systems. Industry and Electrical and Mechanical Systems. The POSEICO Group is divided into three distinct branches: The POSEICO Group is divided into three distinct branches: a company specialized in the a company specialized in the a division that operates in the study, design, construction field of engineering services design and manufacture of power electronics devices and maintenance of and systems electrical, mechanical and telecommunication systems

POSEICO is a leader firm in the high power semiconductors markets that provides services dedicated to research, design, manufacturing, trade and maintanance of high power semiconductors (diodes, thyrisors, GTO,PPIGBTs), accessories (heatsink, gate lead, etc.) and power electronic converter including power assemblies and traction rectifiers. 1970 2013 1970 2013 Today POSEICO means more than 1000 man-years of Today POSEICO means more than 1000 man-years of experience in power electronics experience in power electronics

Company Figures Design and Production Facilities Development 1 shift - 27 workers Genova Plant (Italy): 2800 m 2 3 Senior electrical engineers, 2 Technical production Busalla Plant (Italy): 2200 m 2 2 Electrical engineers, managers Zarnesti Plant (Ro) : 500 m 2 1 Mechanical designer 1 Power test designer 1 IT engineer

Financial Figure (turn over)

Company Facilities Diodes, Thyristors and IEGT PPI manufacture and testing Headquarter Genova, Italy Wafer fab plant (POSEST) Rectifiers and Converters manufacture , Mechanics for power electronics Busalla (Genova), Italy Brasov, Romania

Our Mission is Power Electronics Catenary line supply Electric traction Industrial Renewable energy Drivers

Rectifier POSEICO products for electric traction bridges for catenary supply Power Semiconductors and water cooling Heatsink for traction converter Input rectifier bridge for multi-voltage auxiliary systems

Our Market (2013) Extra EU 30% Industry Italy 32% 40% EU 30% Traction 61%

Our Customers Semiconductors Devices Heatsinks and Cooling Heatsinks and Cooling Assemblies & Semiconductors Devices Heatsinks and Cooling Assemblies & Heatsinks and Cooling Assemblies & Assemblies & Systems Systems Converters Converters Systems Converters Systems Converters

Our Products Press-Pack Press-Pack High Power High Power Semiconductor Semiconductor Devices Devices Water Heatsink Water Heatsink and Cooling and Cooling Systems Systems Power Assemblies Power Assemblies and Converters and Converters

Press-Pack High Power Semiconductor Devices Diodes Thyristors Diodes Thyristors RECTIFIER DIODES PHASE CONTROL THYRISTORS WELDING DIODES FAST SWITCHING THYRISTORS FAST RECOVERY DIODES GTO & IGBT GTO & IGBT

Press-Pack High Power Semiconductor Devices High Power Insulated Modules High Power Insulated Modules HIGH CURRENT RECTIFIER DIODE RECTIFIER DIODE AND AND PHASE CONTROL THYRISTORS PHASE CONTROL INSULATED MODULES THYRISTOR INSULATED MODULES CUSTOM INSULATED FAST RECOVERY DIODE MODULES (with GTO, INSULATED MODULES Thyristor or Diode)

Water Heatsink and Cooling System Different solutions for thermal management of high power semiconductors Different solutions for thermal management of high power semiconductors WATER COOLING HEATSINKS FORCED AIR COPPER HEATSINKS NATURAL AIR HEATSINKS Design is assisted by Heatsinks Testing: •Rth evaluation FEM simulation to •ΔP evaluation optimize thermal •High pressure test efficiency and •Hermeticity uniformity •Surface quality analysis

Power assemblies STACK WITH 4 DIODES THREE PHASE BRIDGE, 4 CONNECTED IN SERIES DIODES FOR ARMS, FULL USING AN INSULATED INSULATED CLAMP CLAMP SYSTEM STACK WITH TWO FAST THYRISTORS, AIR FORCED COOLING SYSTEM, FOUR TIE ROD CLAMP RECTIFIER MONOPHASE BRIDGE, IGBT MODULE FOR WITH SNUBBER CIRCUIT BOARD INVERTER APPLICATION MOUNTED ON TOP

Components for DC Traction Substations POSEICO design, manufactures and trades a large number of components and devices for DC traction substations for trolley bus tramway metro and rail applications as: • 6, 12, 24 pulses traction rectifiers • Positive disconnector cubicles • Negative disconnector cubicle • Voltage limiting devices (VLD-O type)

Rectifier Bridges for Traction Applications fixed frame RECTIFIER BRIDGES RECTIFIER UNITS RE RE RECTIFIER UNITS FOR TRACTION APPL PLICATION FOR TRAC RACTION AP APPLI LICAT ATION FOR TRAC RACTION AP APPLI LICAT ATION SNCF - FRANCE RATP - RER - PARIS Italian Railways - RFI 24 pulse Nominal Voltage: 1500 V Nominal Voltage: 3000 V Nominal Voltage: 1650 V 5000 kW 5400 kW 6600 kW

Rectifier Bridges for Traction Applications Withdrawable RECTIFIER UNITS RE RECTIFIER R UNITS FOR TRACTION APPLICATION FOR TRAC RACTION AP APPLI LICAT ATION (METRO) (TRAM RAM – TRO ROLL LLEY BU BUS) METRO OF MILANO Nominal Voltage: 750 V Nominal Voltage: 1500 V 1000 kW 3000 kW

Rectifier Bridges for Traction Applications Cubicle RECTIFIER UNITS RECTIFIER UNITS FOR TRACTION APP PPLICA CATION FOR TRACTION APP PPLICA CATION SCHNEIDER ENERGJI ENDUSTISI IBE for Slovenian Railways Nominal Voltage: 750 V Nominal Voltage: 3600 V 2000 kW 7200 kW

Complete solution transformer + rectifier RECT CTIFIER R BRIDGES FOR TRACTION APPL PLICATION SNCF - FRANCE 24 pulse POWER TRANSFORMER Nominal Voltage: 1650 V FOR TRACTION APP PPLICATION 6600 kW SNCF - FRANCE Rectifier transformer design on POSEICO specification Rectifier transformer design on POSEICO specification

Voltage Limiting Devices (VLD-O type) MAIN CHARACTERISTICS: The voltage limiting device function is to control the voltage of the RAIL (negative polarity) in d.c. traction systems according to the EN 50122-1 Standard (2011 Edition). Its structure consists of two main devices connetced in parallel: -One electromechanical switch -One electronic switch (SCRs technology). REFERENCE CE STANDARD -EN 50122-1 (2011 Edition) -EN 50124-1 -EN 50123-1,3,6,7 -INSULATING MATERIALS: NEMA LI-1 GPO3, EN 60893 -WIRING MATERIALS: CEI UNEL 35368, CEI 20-38, 20-37, 20-22 II, 20-3 SCHEMATICS CS

Disconnectors and positive cubicles MAIN CHARACTERISTICS: Output current range from 500 up to 4000 A Output nominal voltage ( EN50163 ): 750,1500,Vdc. Others output voltages are available on request Mechanical construction criteria include open or closed units. Custom design Manual or Motor operated switches with manual emergency operation. Mechanical interlocking Current / voltage Measurement Ground fault protection (64) The main applications are for energy supply of light, medium and heavy power traction systems The cubicles are designed and manufactured by POSEICO S.p.A. under its Quality System Certificated ISO9001:2008 and IRIS Rev02

Power Converters TESTING ROOM ENERGY ENERGY AC/AC Converter + Three Phase Diode DC/AC Inverter Step-Up Converter Rectifiers 1200 KVA 2800 KVA 600 KVA HARBOUR APPLICATION ON-BOARD RAILWAY Frequency Converter DC/DC Converter 50Hz-60Hz 10KVA 2 MVA

Frequency Converter ACF5060-2000 Frequency converter ACF5060 -2000 is a 50 - 60 Hz converter realized with four AC to DC front end converter to ensure low harmonic distortion rejected in input line; low harmonic distortion on generated output voltage and an intermediate voltage regulation converter to ensure output voltage immunity from wide input voltage variation angle. Input's and output's transformer and electromechanically switch are included in frequency converter to ensure a turn key solution. High efficiency, combined with an high overload withstand capability and high ambient temperature, characterize electrically the converter.

Power Electronics for Advanced Research Experiments POSEICO References Engineering and realization of parts of Power Supplies for Super Conducting Magnet (SCMPS) systems of the JT-60SA Tokamak (Japan) High power semiconductors for CERN Laboratories Power Assemblies with 100 mm Phase Control Thyristor for Power Supply of JT60SA Project

Innovative Products HIGH RELIABILITY PRESS – PACK RESISTOR, INTEGRATED WITH WATER COOLING HEATSINK INNOVATIVE HIGH POWER IGBT PRESS – PACK INVERTER FOR RENEWABLE ENERGY APPLICATION TEST CIRCUIT FOR MEASURAMENT OF DC/DC CONVERTER 4000 V / 12 V ELECTRICAL BEHAVIOUR OF HIGH SPEED DIODES BATTERY CHARGER FOR HIGH DURING COMMUTATION WITH IGCT DEVICE, FOR DUTY RAILWAY’S ENVIROMENTS INDUSTRIAL APPLICATIONS AND ENERGY