PIPELINE, PUMP & COMPRESSOR STATIONS
Engineering for a Better Future
PIPELINE, PUMP & COMPRESSOR STATIONS Introducing 63 years of - - PowerPoint PPT Presentation
Engineering for a Better Future PIPELINE, PUMP & COMPRESSOR STATIONS Introducing 63 years of engineering & construction experience worldwide More than 500 projects in 46 countries, with a historical contract value of US$ 49
Engineering for a Better Future
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
63 years of engineering & construction experience worldwide
historical contract value of US$ 49 billion
(Engineering News-Record (ENR))
2.9 billion
Market Cap of US$ 5 billion.
Europe, Africa and Middle East
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
Year ENKA Group Turnover “Engineering & Construction
Share of onshore oil, gas, chemicals, and power projects in “Engineering & Construction only” turnover (%) Total
2014 5,821 2,139 60.5% 1,295 2015 4,555 1,492 71.9% 1,073 2016 3,506 1,453 68.0% 988 2017 2,900 1,195 59.3% 708 2018 2,881 1,011 57% 650
Note: All amounts are annual figures in million US Dollars
50%
Power Generation
34%
Engineering & Construction
10%
Real Estate
6%
Trade
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Oil & Gas Power Plants Infrastructure Building Works
GNr Nr Project Name Country1 1 West Qurna-I IOT Project Iraq 2 2 FGP 3GP Mechanical, Electrical and Instrumentation installation works (CW1519787) Kazakhstan 3 3 BTC Turkey for Provision of Fabrication and Construction Services Turkey 4 4 WQ0815 Produced Water 2 (PW2) Project Iraq 5 1 750 MW Samawa CCPP Iraq 6 2 750 MW Dhi-Qar CCPP Iraq 7 3 Nizhnekamsk 495 MW CCPP – Tatarstan Russia 8 4 Kazan 250 MW CCPP – Tatarstan Russia 9 1 Kosovo Motorway Project - Route 6 Kosovo 10 2 Namakhvani Hydro Power Plant Cascade Georgia 11 3 Umm Qasr Basra Multi Purpose Terminal (BMT), Quay Wall & Marine Works Iraq 12 4 Morava Corridor Motorway Serbia 13 1 SED New USA Embassy Compound in Dhahran Saudi Arabia 14 2 SED New USA Embassy Compound in Colombo Sri Lanka 15 3 SED New USA Embassy Compound in Hyderabad India 16 4 SED New USA Embassy Compound in Asuncion Paraguay 17 5 SED New USA Embassy Compound in Nairobi Kenya 18 6 SED New USA Embassy Compound in Mexico City Mexico 19 7 SED New USA Embassy Compound in Athens Greece 20 8 SED New USA Embassy Compound in Nassau The Bahamas 21 9 TAIF Busıness Center – Kazan, Tatarstan Russia 22 10 High Technological Multifunctional Medical Complex (HMMC) in St. Petersburg Russia 23 11 Tulun School Russia
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
No Project Title Business Line Country Location Start Date Finish Date 1 Produced Water Treatment Facility Oil Gas, Petrochemicals Asia Iraq 2019-12-01 2020-04-01 2 Kashagan Oil Field Development Offshore Construction Works Oil Gas, Petrochemicals Asia Kazakhstan 2015-04-20 2016-10-01 3 Senimdi Kurylys Crude Shipment Capacity EPC Project Oil Gas, Petrochemicals Asia Kazakhstan 2014-07-29 2019-12-31 4 South Caucasus Pipeline Expansion (SCPX) Early Works and Facilities Project Oil Gas, Petrochemicals Asia Georgia 2014-02-07 2019-10-31 5 Senimdi Kurylys Master Contractor Services (Contract 1131939) Oil Gas, Petrochemicals Asia Kazakhstan 2013-12-01 2018-11-14 6 Senimdi Kurylys Master Contractor Services (1155538) Oil Gas, Petrochemicals Asia Kazakhstan 2013-12-01 2015-11-08 7 North Rumaila Crude Oil Turbo Pump Station (PS-1) Project Oil Gas, Petrochemicals Asia Iraq 2013-12-01 2016-04-23 8 TANAP - Trans Anatolian Natural Gas Pipeline Project - Engineering Services Oil Gas, Petrochemicals Eurasia Turkey 2013-05-01 2014-08-01 9 Senimdi Kurylys Construction Services (Contract 844780) Oil Gas, Petrochemicals Asia Kazakhstan 2011-06-01 2014-02-01 10 Senimdi Kurylys Construction Services (Contract 672887) Oil Gas, Petrochemicals Asia Kazakhstan 2009-05-21 2011-06-01 11 411 MW Yajva Combined Cycle Power Plant Power Plant Eurasia Russian Federation 2008-07-15 2011-08-01 12 Supply and Erection of Zawia Potable Water Pipeline Project Oil Gas, Petrochemicals Africa Libya 2007-06-23 2011-06-30 13 SGI-II Turnaround Mechanical Works Injection Booster Compr. (Contract 571501-4-1274) Oil Gas, Petrochemicals Asia Kazakhstan 2007-02-01 2007-10-01 14 Zawia Desalination Plant Project (Sea Water Thermal (MED-TVC) Plant) Oil Gas, Petrochemicals Africa Libya 2006-07-11 2012-02-29 15 Kashagan Oil Field Development Project - Onshore Plant Services Oil Gas, Petrochemicals Asia Kazakhstan 2006-06-01 2007-02-01 16 Kashagan Oil Field Development Project, Offshore Civil Construction Works Oil Gas, Petrochemicals Asia Kazakhstan 2005-04-01 2012-10-01 17 Senimdi Kurlyls TCO Asset Development Projects (SGI -SGP Frame Agreement 1671) Oil Gas, Petrochemicals Asia Kazakhstan 2004-02-01 2008-12-01 18 Sakhalin II Onshore Processing Facility (OPF) Project Oil Gas, Petrochemicals Eurasia Russian Federation 2003-06-01 2009-07-01 19 Oued Athmania Water Treatment Plant Infrastructure Africa Algeria 2002-08-01 2007-03-01 20 İZMİR BOO CCPP Fuel Gas Pipeline and Pressure Reducing, Metering Station Project Power Plant Eurasia Turkey 2001-05-15 2002-03-21 21 Kashagan Oil Field Exploration Project, Offshore Civil Works (Contract 2000-278) Oil Gas, Petrochemicals Asia Kazakhstan 2001-03-01 2004-05-01 22 Senimdi Kurlyls Infrastructure Works Engineering Construction (Contract OM 202) Oil Gas, Petrochemicals Asia Kazakhstan 2001-02-01 2009-06-01 23 Gebze - Adapazarı BOO CCPP Fuel Gas Pipeline and Pressure Reducing, Metering Station Project Power Plant Eurasia Turkey 2001-01-13 2001-10-31 24 CS-1 Kırklareli Compressor Station, Unit K4 Supply and Construction Project Oil Gas, Petrochemicals Eurasia Turkey 2000-03-30 2002-11-07 25 Tengiz Crude Oil Export Project Oil Gas, Petrochemicals Asia Kazakhstan 2000-03-01 2000-10-01 26 CS-1 Kırklareli Compressor Station, Unit K3 Upgrade and Revamping Project Oil Gas, Petrochemicals Eurasia Turkey 1999-08-06 2002-03-19 27 CS-1 Kırklareli Compressor Station, K1 K2 Units Upgrade Project Oil Gas, Petrochemicals Eurasia Turkey 1997-05-22 1998-09-30 28 Supply and Construction of CS-3 Compressor Station Project Oil Gas, Petrochemicals Eurasia Turkey 1996-07-18 1998-07-31 29 Gas Pipeline Construction Oil Gas, Petrochemicals Africa Algeria 1995-01-01 1995-10-01 30 Tengiz Oil Fields Development Off Plot (Contract OM 133) Oil Gas, Petrochemicals Asia Kazakhstan 1993-07-16 2001-03-01 31 Derna Al-Bumba Water Project Infrastructure Africa Libya 1986-12-01 1996-03-01
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
No Project Title Business Line Country Location Start Date Finish Date 32 600 MW Trakya Natural Gas Combined Cycle Power Plant Extension I Power Plant Eurasia Turkey 1986-11-01 1989-08-01 33 USSR - Turkey Natural Gas Pipeline Project Oil Gas, Petrochemicals Eurasia Turkey 1986-09-01 1988-09-01 34 Russian Natural Gas Pipeline, BOTAŞ Ankara River Pass Infrastructure Eurasia Turkey 1986-09-01 1988-08-31 35 Istanbul Sewerage Project (1st Stage) Civil Works for Yenikapı Pretreatment Plant Pumping Stations Infrastructure Eurasia Turkey 1985-06-01 1988-06-01 36 Water Lines in Fanateer, Defii and Mutrafiah, Contract No. 570-C11 Infrastructure Asia Saudi Arabia 1985-02-01 1986-09-01 37 Istanbul Sewerage Project (1st Stage) Mechanical and Electrical Works for Yenikapı Pre- treatment Plant Pumping Stations Infrastructure Eurasia Turkey 1984-09-01 1988-08-01 38 Nahrawan Industrial Estate Water Supply Scheme - EPC Civil Asia Iraq 1984-08-01 1986-03-01 39 New Battaliyah Water Stormwater Facilities Infrastructure Asia Saudi Arabia 1984-07-01 1985-05-01 40 Amman Service Reservoirs - Contract 2 Infrastructure Asia Jordan 1983-10-01 1986-04-01 41 Amman Service Reservoirs - Contract 3 Infrastructure Asia Jordan 1983-10-01 1986-04-01 42 Iraq-Turkey Crude Oil Pipeline Expansion Project (Turkish Part) Oil Gas, Petrochemicals Eurasia Turkey 1983-03-01 1984-10-01 43 Crude Oil Export Project Oil Gas, Petrochemicals Asia Iraq 1983-03-01 1984-10-01 44 Al Khafji Phase 2 Desalination Plant Infrastructure Asia Saudi Arabia 1982-10-01 1986-02-01 45 Diyarbakır Province Drinking Water Supply System Infrastructure Eurasia Turkey 1982-05-01 1986-05-01 46 Kerbela Water Pipeline and Pumping Station - EPCC Infrastructure Asia Iraq 1982-05-01 1983-11-01 47 Tasluja Water Pipeline and Pumping Station - EPCC Infrastructure Asia Iraq 1982-03-01 1983-12-01 48 Riyadh Water Transmission System, Pump Stations 5 and 6 Infrastructure Asia Saudi Arabia 1981-03-01 1983-07-01 49 Riyadh Additional Water Supply Contract No. 3 Treatment Works Infrastructure Asia Saudi Arabia 1979-10-01 1982-05-01 50 Middle Anatolian Refinery Housing Compound Part 2 Civil Eurasia Turkey 1977-08-01 1980-10-01 51 Makkah Water Pipeline Infrastructure Asia Saudi Arabia 1977-07-01 1977-11-01 52 Elazığ - Uluova Irrigation Project Infrastructure Eurasia Turkey 1977-05-01 1979-10-01 53 İskenderun Iron and Steel Factories, Raw Materials Preparation Facilities Civil Eurasia Turkey 1972-01-01 1975-05-01
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
Offshore Civil Works
1998 EPC construction of Bautino supply base 1998-1999 Supply of graded rock for appraisal berms 1999-2000 Expansion of OKIOC Bautino supply base 2001-2004 Infrastructure upgrade works in Bautino 2005 Construction of Cuttings Pits in Koshken 2006 Supply of High Density Rock (HDR), EPC loading & berthing facility in Saritash 2008 Supply of sheet pile materials 2015-2017 Logistic Support activities for offshore 2015-2017 Pre fabrication works for offshore installations
2001-2004
OKIOC Contract 2000-278: Offshore Civil Works
2005-2012
Contract 2004-1372 Offshore Civil Works D Complex Construction A Island Construction 3 ea. EPC Islands 6 ea. Berms 10 ea. IPS (Ice Protection Structures) 4 ea. IRG (Ice Rubble Generators) 3 ea. DC Islands for Full Field Development
2015-2016
Pipeline Replacement Project D Complex Civil Modification Works A Island Civil Modification Works Onshore & Trench Dredging activities
2016-2017
EPC-3 Topside Works Early Works, Site Preparation, Load-in, Installation, Hook-up, Mechanical Completion, Pre-commissioning and Commissioning
Main Work Item Quantity Unit Procurement Transport & Logistic Fabrication Construction Earthworks 14,809,000 m² N/A Haulage 12,513,000 ton N/A Excavation 1,944,302 m² N/A N/A Sheetpile 90,337 ton N/A Structural Steel 7,850 ton In-Situ Concrete 72,639 m³ Precast Concrete Elements 362,420 ton Geomembrane/ Geotextile 618,800 m² N/A U/G Piping 32,170 m N/A
Not by ENKA Partially by ENKA Fully by ENKA
: Kashagan, Kazakhstan
: Agip Kazakhstan North Caspian Operating Company N.V.
: 1998 - 2017
: US$ 2 Billion
Onshore Civil Works
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The Kashagan field is located in the Kazakhstan sector of the Caspian Sea and extends
some 4,200 meters below the shallow waters of the northern part of the Caspian Sea. The use of conventional drilling and production technologies, such as concrete structures or jacket platforms that rest on the seabed - is not possible due to the shallow water and cold winter climate of the northern part of the Caspian Sea. To ensure their protection from harsh winter conditions and pack ice movement, offshore facilities are being installed on artificial islands. There are two main types of island – small unmanned ‘drilling islands’ and larger manned ‘hub islands’. Hydrocarbons will travel from the drilling islands to hub islands via
(oil and water) from the raw gas, as well as gas injection and power generation systems. During Phase I, around half of the gas produced will be re-injected back into the
Some of the processed gas will be sent back offshore for use in power generation while some will be used to generate power at the process plant itself.
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349 Main Work Item Quantity Unit FEED Engi- neering Procu- rement Transport & Logistic Fabri- cation Construc- tion Earth Works 1,750,000 m3 N/A Concrete 95,000 m3 Structural Steel 9,000 ton A/G Piping 6,000 ton Cabling 2,800,000 lm N/A Mech. Equipment 7,000 ton Insulation & Paint 160,000 m2 Buildings 13,000 m2
Not by ENKA Partially by ENKA Fully by ENKA
The Sakhalin II Onshore Processing Facility, located in the Nogliki district, 7 km inland in the north-east of Sakhalin Island, is the first combined oil & gas processing facility built in Russia and the largest of its kind globally. It is the key element of the Sakhalin II integrated oil and gas field development project, producing oil and gas from two major offshore fields located on the northeastern shelf of Sakhalin Island in the Okhotsk Sea. The scope of work included the design and construction of buildings, multi-discipline fabrication, construction and erection works and provision of commissioning and start-up assistance for the whole facility; and also procurement of bulk materials; material management; transportation and logistics of all process equipment and materials sourced worldwide and free-issued by the client.
July 2003 Nov 2006 (Phase 1 completed)
First combined O&G Processing in Russia - Largest of its kind in the world
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
In May 2005, ENKA was awarded the contract for the installation of the mechanical and piping systems for the Onshore Processing Facility by Fluor Daniel Eurasia Inc. the EPCM Contractor, on behalf of Exxon Neftegas Limited. ENKA scope comprised the erection and installation of various static and rotating process equipment including compressors, generators, heat exchangers, boilers and pumps; field erection
and 2,500 tons and field erection of 4,100 tons of steel as well as 40,000 m of field piping, including fitting, welding, pressure tests, painting and insulation. ENKA also performed all scaffolding and winterization works for all disciplines at the Onshore Processing Facility Site & Orlan Platform during the project and provided commissioning and start-up support to the client. ENKA not only performed the hook up of these prefabricated modules, but also a substantial amount of stick built site erection work during very harsh two winters, including required field modifications to prefabricated modules and erection of their loose delivered parts, erection of freestanding equipment, various stick built pipe racks and all interconnecting piping
assistance to the client.
Main Work Item Quantity Unit Engi- neering Procu- rement Transport & Logistic Fabri- cation Construc- tion Field Erected Piping 45,000 lm Heavy Haul
Module Installation 100,000 m³ Erection of Structural Steel 4,100 ton Not by ENKA Partially by ENKA Fully by ENKA
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ENKA has been awarded the EPC contract for the Crude Oil Turbo Pump Station by South Oil Company. ENKA provided full detail engineering, procurement, construction, commissioning scope for the new station detailed of two 13 MW Turbo Pump Units, Fuel Gas Booster Compressing and Regulation Station, Compressed Air System, Crude Oil Drain Tank, Waste Water Tank, low voltage power distribution and control system, a Station shelter complete with overhead cranes for maintenance. The project has been designed to a high level of operational intelligence and reliability due to being a critical facility for oil exports from a giant oil field. Plant is designed under strict oil and gas standards and specifications (API) with appropriate design margins and redundancy requirements.
Main Work Item Quantity Unit Engi- neering Procu- rement Transport & Logistic Construc- tion Reinforced Concrete 6,393 m3 Structural Steel 440 ton Piping 1,088 ton Main Equipment Erection 478 ton Cabling 75,563 m Welding 11,245 Dia Inch Not by ENKA Partially by ENKA Fully by ENKA
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On October 31, 2019, ENKA signed an agreement with ExxonMobil Iraq Limited to construct a Produced WaterTreatment Facility with a capacity of 210,000 barrels of water per day, located within the West Qurna-1 oil field near the city of Basra in Iraq. The project includes the detailed engineering, procurement, construction, and commissioning of three water treatment trains, one produced water tank, one local equipment room, transfer pumps and all associated systems. The treated produced water will be sent to the Water Injection Storage Tank that feeds the High Pressure Water Injection Pump System for injection wells. The Produced Water 2 Treatment Facility project is scheduled to begin operation in April 2022.
Not by ENKA Partially by ENKA Fully by ENKA
Main Work Item Design, Engineering Procurement Construction Comm& Start up Civil Works Architectural Works Structural Steel Works Piping and 3D Modeling Electrical Works Mechanical Works Instrumentation & Controls
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
between BP (Technical Operator), SOCAR, TPAO, Petronas, Lukoil and NICO)
A joint venture between Bechtel and ENKA was awarded the SCPX Early Works and Facilities contract and responsible for the construction of two Compressor Stations (CSG-1 and CSG-2) and a Pressure Reduction and Metering Station (AREA 81) at three different locations within Georgia, and for all related early civil works and facilities. The early works stage for Compressor Station 2 (CSG-2) includes the construction of a 15 km access road between the existing Millennium Highway and the compressor station. The Bechtel-ENKA Joint Venture’s scope of works also includes the supply and fabrication of all structural steel and fabrication of all piping including the pipeline connection sections to the South Caucasus Pipeline.
SCPX – Area 81 Project was awarded with the Merit prize by British Safety Council in “International Safety Awards 2018”
Not by ENKA Partially by ENKA Fully by ENKA Main Work Item Quantity Unit FEED Engineering Procurement Transport & Logistic Fabrication Construction Process Buildings 20,900 m² Non-process Buildings 2,700 m² Concrete works 74,000 m³ Steel works 14,500 ton Pipe works 7,400 ton
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
Currently the world’s largest pipeline project
12%)
Front End Engineering Design for the portion in Turkish territory. The work was executed in collaboration with Bechtel Inc. Key figures:
ENKA provided a strategic contribution to the project as a local partner of the engineering contractor and played a key role in the completion of FEED for the pipeline project with its local resources.
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
World’s largest single-train sour crude processing facility SGP – Second Generation Project
: 2003
: 2007
: 2008
: 588 Million USD Newly introduced re-injection technology (depth 7 km) SGI – Sour Gas Injection Project Additions to Tengiz Oil Processing Facilities Train 5 Project
: 2003
: 2007
: 77 Million USD
: 1997
: 2000
: 562 Million USD Additions to Tengiz Oil Processing Facilities CSC New Tank Farm Project
: 2014
: 2019
: 436 Million USD
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
Main Work Item Quantity Unit FEED Design, Engineering Procurement Transport & Logistic Fabrication Construction Earth Works 1,700,000 m3 N/A Concrete 125,000 m3 Structural Steel 35,000 ton A/G Piping 15,000 ton Cabling 3,100,000 lm N/A Mechanical Equipment 1,750 ea Instrument 60,600 ea N/A
Not by ENKA Partially by ENKA Fully by ENKA
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
1,600 MW Gebze & 820 MW Adapazarı In 2011, ENKA’s Adapazarı Power Plant was selected as the Power Plant of the Year with an availability
Elektrik Üretim Ltd. Şti.
Following a build-own-operate (BOO) tender in 1997, the InterGen-ENKA partnership was awarded the right to build, own and operate the Gebze Power Plant with a nominal capacity of 1,600 MW, the Adapazarı Power Plant with a nominal capacity of 820 MW, respectively. An ENKA and Bechtel joint venture was the turnkey EPC contractor for all three plants. Each power island in these natural gas-fired combined cycle power plants consists of two combustion turbines / generators, two-heat recovery steam generators and
Adapazarı power plants, natural draft dry cooling towers serve each power island. ENKA is the sole owner of the Gebze, Adapazarı and İzmir Natural Gas Fired CCPPs since December 2005. Collective annual generation capacity of 32 billion kilowatt-hours are capable
meeting 11%
Turkey's aggregate energy consumption.
Natural Gas Fired CCPPs Built, Owned, Operated (BOO) by ENKA
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Natural Gas Fired CCPP Built, Owned, Operated (BOO) by ENKA
1,580 MW Izmir Aliaga
Factory Mutual (FM) Global awarded all three power plants the status of “Highly
Protected Risk” in recognition of ENKA’s
commitment to the reduction of potential losses through a stringent program of risk mitigation and prevention.
Following a build-own-operate (BOO) tender in 1997, the InterGen – ENKA partnership was awarded the right to build,
EPC contractor for all three plants. Each power island in these natural gas-fired combined cycle power plants consisted of two combustion turbines/generators, two-heat recovery steam generators and one steam turbine/generator. In the İzmir plant, low-profile forced draft wet cooling towers were built, using seawater as a cooling medium. The combustion turbine generators were supplied by General Electric (USA), the steam turbine generators by Alstom Power (Germany), the closed cooling system by EGI (Hungary), the heat-recovery steam generators by CMI (Belgium), the switchyards by Siemens (Turkey-Germany), the main and auxiliary transformers by Alstom (Turkey), the water treatment plant by Aquatech – ENKA Teknik (USA-Turkey), the gas RMS systems by ENKA Teknik (Turkey) and the DCS control systems by ABB-Bailey (USA). ENKA is the sole owner of the Gebze, Adapazarı and İzmir Natural Gas Fired CCPPs since December 2005. Collective annual generation capacity of 32 billion kilowatt- hours are capable of meeting 11% of Turkey's aggregate energy consumption.
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Awarded the “Best Project in the Power/Industrial category” in 2013 Global Best Projects Competition of ENR (Engineering News-Record).
The Yajva Combined Cycle Natural Gas Power Plant Project consisted of a single shaft Siemens 1xSCC5- 4000F-1S Power Train comprising a Gas Turbine, Steam Turbine, Generator and Condenser, a vertical natural circulation type unfired boiler manufactured by CMI as well as all auxiliary equipment such as steam / water cycle, a water treatment plant, controls systems, electrical systems, instrumentation, gas compressors, an administration building, a natural draft cooling tower and a 220 kV switchyard. ENKA’s scope as the EPC contractor of the Yajva Combined Cycle Power Plant Project covered all the works including permitting, engineering, procurement, construction, startup, testing and commissioning of the plant
Main Work Item Quantity Unit Design, Eng. Procu- rement Fabri- cation Construc- tion
Start-Up Earth Works 50,000 m3 N/A N/A Concrete 11,427 m3 N/A Structural Steel 3,074 ton A/G Piping 959 ton Cabling 385,337 lm N/A
6,155 ton Insulation & Paint 6,000 m2 N/A Buildings 8,328 m2
Not by ENKA Partially by ENKA Fully by ENKA
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
Location: Mila – Algeria Commencement: August 2002 Completion: March 2007 Client: Ministry of Water Resources National
Agency of Dams – ANBT The dam has a height of 44 m, a length of 630 m, and a reservoir capacity of 33.6 million m3. It has a combined concrete tunnel and 313 m long, derivation gallery. The derivation gallery is able to drain the water with a maximum flow rate of 60 m3 /second. The pipeline capacity is 4 m3 /second for the drinking water and 2.5 m3 /second for the irrigation water. The contract included civil engineering works as well as the design, supply, erection, and start-up of the hydraulic, electric and control equipment.
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
Location: From Bulgarian Turkish border to Ankara (Turkey) Construction Period: March 1986 – September 1988 Client: BOTAS Transportation by Pipelines Inc. Turkey The 842 km, 36-24 inch natural gas pipeline extends from the Bulgarian border of Turkey to Ankara, including a total of 118 km of offshore pipeline between Ambarli – Pendik and Dil Iskelesi- Hersek in the Marmara Sea at a maximum depth of 90 m. Other principal works in the contract included a 20 MW compressor station, 11 reducing and metering stations, 9 pig stations, 32 line valves, a dispatching center, 3 maintenance center, and telecommunication and telecontrol systems. The pipeline has an annual capacity to deliver 14bcm of natural gas, under 70 barg pressure, into Turkey through the Ukraine. This is equivalent to 75% of Turkey’s current consumption. The project was financed though a number of export credit agencies, such as US Exim, JEXIM, Coface and ECGD.
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The project included :
to increase the capacity of existing 40", 1000 km crude oil line from 35 million tons/year to 50 million tons/year. Construction of 80 km
Replacement of pumps and motors at existing stations
addition of the 4th metering station
complete with high voltage substation.
Location: Turkey and Iraq Construction Period: March 1983 – October 1984 Client: BOTAS Transportation by Pipelines Inc., Turkey State Organization for Oil Projects - SCOP , Iraq
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
The project consisted of engineering, procurement, construction, commissioning and start-up of a 2 x 20.000 m3/day Water Production Plant with two type of fuel, Heavy Fuel Oil (HFO) and Light Fuel Oil (LFO), complete with all Balance of Plant (BOP) systems. Heavy fuel oil (HFO) is used as main fuel for MED Desalination Plant operation whereas; light fuel oil (LFO) are used as back-up fuels.
Main Work Item Unit Quantity Concrete m3 14,200 Structural Steel ton 650 Cabling km 170
ton 4,800 Engineering Hours hrs 81,000 Document Qty. pcs 1,296
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
The project consisted of engineering, procurement, construction, commissioning and start-up of a 2 x 20.000 m3/day Water Production Plant with two type of fuel, Heavy Fuel Oil (HFO) and Light Fuel Oil (LFO), complete with all Balance of Plant (BOP) systems. Heavy fuel oil (HFO) is used as main fuel for MED Desalination Plant operation whereas; light fuel oil (LFO) are used as back-up fuels.
Main Work Item Unit Quantity Concrete m3 11,500 Structural Steel ton 460 Cabling km 147
ton 4,000 Engineering Hours hrs 65,000 Document Qty. pcs 1,144
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
The project consisted of engineering, procurement, construction, commissioning and start-up of a 4 x 20.000 m3/day Water Production Plant with three type of fuel, Heavy Fuel Oil (HFO), NG and Light Fuel Oil (LFO), complete with all Balance of Plant (BOP) systems. NG is planned to be used as main fuel for MED Desalination Plant operation whereas; heavy fuel oil (HFO) are used as back-up fuels.
Main Work Item Unit Quantity Concrete m3 8,098 Structural Steel ton 486 Cabling km 340
ton 7,900 Engineering Hours hrs 48,900 Document Qty. pcs 1,123
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Phone : +90 (212) 376 10 00 (pbx) Fax : +90 (212) 272 88 69 Web: www.enka.com E-mail: enka@enka.com Address: Balmumcu Mah., Zincirlikuyu Yolu No: 10 Besiktas, Istanbul, Turkey 34349
The project consisted of engineering, procurement, construction, commissioning and start-up of a 2 x 20.000 m3/day Water Production Plant with two type of fuel, Heavy Fuel Oil (HFO), and Light Fuel Oil (LFO), complete with all Balance of Plant (BOP) systems. HFO is planned to be used as main fuel for MED Desalination Plant operation whereas; light fuel oil (LFO) are used as back-up fuels.
Main Work Item Unit Quantity Concrete m3 4,764 Structural Steel ton 341 Cabling km 185
ton 4,800 Engineering Hours hrs 28,300 Document Qty. pcs 720
Balmumcu Mah., Zincirlikuyu Yolu No: 10, 34349 Beşiktaş / İstanbul Tel: +90 (212) 376 10 00 (pbx) Fax: +90 (212) 272 88 69 E-mail: enka@enka.com web: https://www.enka.com