Penn State is a World Class University with more than 50,000 - PDF document

Andy Colwell AnnMarie Mountz

Penn State is a World Class University with more than 50,000 students, faculty and staff on campus on any given day. As a provider of utilities, Steam Services plays an important supporting role in the success of the University’s mission of teaching, research and service. 2 3/19/10

• Buildings Served • +40 Operations and Maintenance Staff • +700 total • +200 served with steam  Power Plants • +19 million ft 2  18 Operators  8 daylight maintenance • +10 engineering and  6 Coal and Ash handlers  2 supervisors technical support  Distribution  7 Daylight Maintenance  1 supervisor  2 Staff Assistants 4/30/2013 3 3/19/10

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 Additional Steam Capacity • Steam demands began to exceed firm capacity  Aging Infrastructure • Last steam capacity upgrade was 1971  Essential Services • Where/How to care for 10,000+ folks during a total loss of power to campus • Estimated we need 12 mW to do this 4/30/2013 5 3/19/10

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exhaust Steam to campus 32 kpph un-fired 117,000 kpph fired RENTEC HRSG 900 o F Natural gas or Combustor oil 7mW SOLAR TAURUS 70 air 4/30/2013 8 3/19/10

 Combustion Turbine $3.9 million  HRSG $1.4 million  Total Project $19 million 4/30/2013 9 3/19/10

 Covers • Planned in-service and out-of-service maintenance • Service calls • Complete overhaul after 30,000 hours  Costs • $21,000/month, $35 per hour • ~$600,000 per year 4/30/2013 10 3/19/10

Before ECSP Upgrades Electricity After ECSP CHP Generated Prior to 2011 After 2011 (kWh) Electricity 4% Generated (kWh) 21% Purchased Purchased Electricity Electricity (kWh) (kWh) 96% 79% WCSP Upgrades w/ CHP sometime after 2015 Electricity Generated (kWh) (CHP at WCSP) 33% Purchased Electricity (kWh) 67% 11 3/19/10

Before ECSP Upgrades After ECSP Upgrades prior to 2011 after 2011 Gas (mmBtu) 4% Gas (mmBtu) 23% Coal Coal (mmBtu) (mmBtu) 77% 96% Coal WCSP Upgrades, Phase 1 WCSP Upgrades, Phase 2 (mmBtu) 2014 0% After 2015 Coal (mmBtu) 38% Gas Gas (mmBtu) (mmBtu) 62% 100% 4/30/2013 12 3/19/10

Campus Improvements 4/30/2013 13 3/19/10

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Actual Consumption MMBTUs 3,500,000 3,000,000 2,500,000 OIL 2,000,000 NGAS MMBtu COAL 1,500,000 ELECTRIC 1,000,000 500,000 0 4/30/2013 15 3/19/10

600,000 Greener Grid (AEPS) Green Design Campus Sustainability End 550,000 Renewable Transportation \ Waste Initiatives Energy Credits Combustion Turbine \ Operational changes Purchase 2012 Goal - 17.5% Fuel Switch -Coal to Natural Gas Boiler MACT regulatory response 500,000 mt CO2e / yr Energy Program $7-10M\yr - Energy Savings Projects 15 yr simple payback $1-1.5M\yr - Energy Conservation Measur 450,000 & and Continuous Commisioni 5 yr simple payback $20M - 2nd Combustion Turbine 30% below 2005 baseline 400,000 35% below 2005 baseline 350,000 4/30/2013 16 3/19/10

Campus Improvements CO 2 Reduction 250,000 200,000 150,000 100,000 50,000 - Prior to 2011 After 2011 Beginning 2014 After 2015 before ECSP Changes After ECSP CHP WCSP Ph 1 WCSP Ph2 4/30/2013 17 3/19/10

• Comply with Boiler MACT at WCSP • Investigate a 2 nd CT/HRSG installed at WCSP 4/30/2013 18 3/19/10

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400 o F exhaust 4 x 100 kpph Boiler 150-170 psig Fans To Campus Pumps Electric Generation To Campus 4/30/2013 20 3/19/10

WCSP Floor Plan after Boiler MACT New Natural Gas Boilers 4/30/2013 21 3/19/10

WCSP with CT/HRSG Future CT/HRSG 4/30/2013 22 3/19/10

Energy Funding – CT/HRSG • Could meet Energy Program requirements of 8 year payback • Could provide stability as Power Companies eliminate coal • PJM – 16,000 mW ~ 10% of load (retirement requests) • Campus could operate at reduced but functional load • Recent catastrophies • 2003 Cascading NE Grid Collapse • 2005 Hurricane Katrina • 2009 Kentucky Ice Storms • 2011 Tropical Storm Lee • 2012 Hurricane Sandy 4/30/2013 23 3/19/10

Energy Funding - Planned CT#1 CT#2 Cost $20M $20M Ngas/dth $13 $5 Elect/kWh $0.04 $0.08 Coal/ton $80 ($3.20 per mmBtu) $125 ($5 per mmBtu) Funding Essential Services - Aug 2003 Energy Funds Utilities - Boiler Replacement At the expense of building improvements 4/30/2013 24 3/19/10

Energy Funding - Planned $12 Support Sustainability & $10 MILLIONS OF DOLLARS Academics Utilities Projects $8 $6 Lighting $4 Major $2 Construction Energy Initiatives Buidlings $0 (Includes H&F) 2013/ 2014/ 2015/ 2016/ 2017/ 2014 2015 2016 2017 2018 4/30/2013 25 3/19/10

Energy Funding – CT/HRSG $12 CT/HRSG $10 MILLIONS OF DOLLARS Utilities - Ag $8 Digester $6 Lighting $4 Major $2 Construction Energy Initiatives Buidlings $0 (Includes H&F) 2013/ 2014/ 2015/ 2016/ 2017/ 2014 2015 2016 2017 2018 4/30/2013 26 3/19/10

600,000 Greener Grid (AEPS) Green Design Campus Sustainability End 550,000 Renewable Transportation \ Waste Initiatives Energy Credits Combustion Turbine \ Operational changes Purchase 2012 Goal - 17.5% Fuel Switch -Coal to Natural Gas Boiler MACT regulatory response 500,000 mt CO2e / yr Energy Program $7-10M\yr - Energy Savings Projects 15 yr simple payback $1-1.5M\yr - Energy Conservation Measur 450,000 & and Continuous Commisioni 5 yr simple payback $20M - 2nd Combustion Turbine 30% below 2005 baseline 400,000 35% below 2005 baseline 350,000 4/30/2013 27 3/19/10

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