On-Going Development of Heavy-Duty Vehicle GHG / Fuel Economy - - PowerPoint PPT Presentation

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On-Going Development of Heavy-Duty Vehicle GHG / Fuel Economy - - PowerPoint PPT Presentation

On-Going Development of Heavy-Duty Vehicle GHG / Fuel Economy Standards Rachel Muncrief October 10, 2012 Resources for the Future 1616 P Street NW, Washington DC Geographic Scope: Top Vehicle Markets Top eleven major global vehicle


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Rachel Muncrief October 10, 2012

Resources for the Future 1616 P Street NW, Washington DC

On-Going Development of Heavy-Duty Vehicle GHG / Fuel Economy Standards

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Source: Ward’s Automotive

Geographic Scope: Top Vehicle Markets

  • Top eleven major global vehicle markets

– Most have auto efficiency standards – Some working on truck standards

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Technology Potential in US Trucks

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National Academy of Sciences (2010) FIGURE S-1 Comparison of 2015-2020 New Vehicle Potential Fuel Savings Technology for Seven Vehicle Types: Tractor Trailer (TT), Class 3-6 Box (Box), Class 3-6 Bucket (Bucket), Class 8 Refuse (Refuse), Transit Bus (Bus), Motor Coach (Coach), and Class 2b Pickups and Vans (2b). Also, for each vehicle class, the fuel consumption benefit of the combined technology packages is calculated as follows: % FCpackage = 1 – (1 - %FCtech 1)(1 - %FCtech2)(1 - %FCtech N) where %FCtech x is the percent benefit of an individual technology. SOURCE: TIAX (2009) ES-4.

  • National Academy of Sciences Report (March 2010)

– Found 35 – 50% improvement achievable in 2015-2020 timeframe

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Compliance Example: Class 8 Tractor

7 7 2 1 5 0.3 7 60 65 70 75 80 85 90 95 100 Base (MY2010) Engine Aero (Bin III) Drive res Steer res Idle reduc on Weight reduc on Speed limiter (60 mph) g CO2 / ton-mile

23% Reduc on MY 2017 target: 72 g/ton-mile MY 2010 baseline: 94 g/ton-mile

  • Technologies to go from baseline to compliance tractor

– Example high-roof sleeper cab: 94 72 gCO2/ton-mile from 2010 to 2017

Based on US EPA / NHTSA 2014-2018 heavy duty vehicle regulatory assessment

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Technology Potential – Globally

Technology US* Basis for Reduction Japan China EU

Engine 20% Advanced 11-15L diesel with bottoming cycle More Aerodynamics 11.5% Improved SmartWay tractor + three aerodynamic trailers Less Less Less Tires and Wheels 11% Improved WBS on tractor + three trailers More Less Hybrid/Idle Reduction 10% Mild parallel hybrid with idle reduction More Less Transmission 7% AMT, reduced driveline friction Management and Coaching/Spe ed limits 6% 60 mph speed limit; predictive cruise control with telematics; driver training Less Less Less Weight 1.25% Material substitution—2,500 lb. More

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* These are based on NAS tractor-trailer Class 8 for US context; reductions are approximate, and are not additive

  • Different technologies have different value in different conditions

– Approximate differences, compared to value in US context

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Global HDV Potential – CO2 Reduction

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  • 1.0

2.0 3.0 4.0 5.0 6.0 7.0 2000 2005 2010 2015 2020 2025 2030

Heavy duty vehicle GHG emissions (Gt CO2e/year)

Japan, Canada, EU Adopted US 2014-2018 HDV China Phase I HDV China Phase II HDV Mexico 2015-2018 HDV Vehicle Potential (3.5% APR) Global HDV Emissions

  • Early heavy-duty standards (Japan, US, China, etc) slow the emissions rise

– Far greater potential exists to increase truck efficiency over the long-term

Based on ICCT Roadmap project

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Big Issues for 2020+ Regulation

Test procedures:

– Simulation vs testing? Separate engine standards? – Do we need full vehicle testing?

How to incorporate all major technologies in regulations

– Transmission technologies – Hybrid technology – Incorporate tires, aerodynamics – Inclusion of trailers

Global alignment:

– Merge different counties’ test procedures over time?

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Efficiencies Captured in Standard

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Japan U.S. China EU

Engine

Yes

Through separate engine standards

Yes Yes

Transmission

Somewhat

Optional; by demonstration outside

  • f standard protocol

Yes Yes

Hybridization

  • By demonstration
  • utside of standard

protocol

  • Yes

Aerodynamic drag, rolling resistance

No Yes

Aerodynamic drag, but not rolling resistance

Yes

Based on work by ACEEE Therese Langer

Efficiencies captured different in standards

– Governments, industry interested in possible alignment

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Full vehicle testing?

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Source: research.psu.edu

  • Full chassis dynamometer testing –

– Allows ability test any vehicle configuration – Would allow for incorporation of advanced transmission, hybrids

  • Disadvantages:

– Capital and operating expense – Coastdown testing requirement

* From recent ICCT SAE paper #2012-01-1986

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Capturing Aerodynamics, Trailers

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  • Testing of standard vs. optimized trailer *

– Aerodynamic drag differs with speed

  • 40% of on-road resistance at 50 km/hr
  • 70% of on-road resistance at 88 km/hr

– Optimized trailer benefits:

  • Constant speed: 4% aero improvement

– 1% fuel consumption/CO2 decrease (highway)

  • Coastdown test: 9% aero improvement

– ICCT work ongoing on trailers

  • How to best incorporate aerodynamic

improvement?

  • Include trailers?

* Based on work by TU Graz

Standard Trailer Optimized Trailer Future?

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Heavy Duty Regulation Alignment

  • Motivation:

– Facilitate compliance, reduce costs for global industry – Expedite emissions reductions by increasing the market size

  • Elements

– Metrics – Segmentation of vehicles – Test cycles – Test protocol – Stringency – Data and research

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Market Barriers – Research

  • Many efficiency technologies are highly cost-effective

– Have net societal benefit (energy savings > up-front cost) – Less than zero cost per ton CO2 reduced

  • Why are these technologies not being deployed?
  • Barriers include (*):

– More focused on operational driver training – Low technology awareness by fleets – OEMs not offering technologies fully – High costs or high perceived costs of technology – Low and/or uncertain expected technology benefits (e.g., trailer technology) – Does not fit with operation

  • Related ICCT Work

– China industry survey (ongoing) – Workshop in Europe (Oct 2012) – US market barriers study (Jan 2013)

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* Based on CE-Delft “Market Barriers to Increased Efficiency in the European On-road Freight Sector”

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Summary

HDV GHG / fuel economy standards are a critically important area of regulatory development for the US and globally. The search for continually improving upon regulatory design (metric, cycle, test method, etc) will continue for the next 5 to ten years at least. Important questions remain:

– Expand compliance options to full vehicle and trailer – Simulation Modeling v. Chassis Dyno – Hybrid technology development and incorporation – Opportunities for global alignment of programs

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Extra Slides

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Cost Effectiveness of Technologies

For Long Haul Segment

*Results from 2012 EU Market Barriers Survey **Marginal abatement cost range using MACH model, 12 different scenarios Variables = Discount Rate, Vehicle Lifetime, Fuel Cost Use* 55% 22% 92% 11% 9% 33% 83% 83% 10% 45% 0%

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Test Procedure Summary

key differences from US

Feature U.S. Japan China EU Test Cycles

CARB Transient Cycle and 55-mph and 65-mph cruise cycles. Road grade WTVC (China adjusted) Mission-based cycles (may include road grade, altitude, stops)

Cycle Weighting

Transient 5%, 55-mph cruise 9% and 65-mph cruise 86% for sleeper cab tractor trucks. Transient 90% Highway10% Road (rural) 10% Highways 90% No weighting necessary for mission-based cycles.

Test Payload

19 tons Similar Double Similar

Test Method

Simulation Engine fuel consumption map generated from engine dynamometer testing, enter into simulation Chassis test required for

  • baseline. Simulation or

chassis for improved model Simulation based on actual vehicle values

Engine vs Full Vehicle

Engine certification for fuel consumption separately No separate engine certification for fuel consumption

No separate engine certification for fuel consumption

No separate engine certification for fuel consumption

Aerodynamic drag (Cd)

Manufacturer testing to determine Cd (coastdown preferred) Standard value Manufacturer testing to determine Cd (coastdown preferred) or standard value Manufacturer testing to determine Cd (constant speed test preferred)

Rolling Resistance (Crr)

Manufacturer testing to determine Crr for the steer and drive tire Standard value

None

Standard values from tire labels

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Test Procedures – Comparison

Pro Con Comments Vehicle testing Represents “actual” vehicle performance over a given drive cycle; technology advances automatically captured in results; allows for compliance/enforcement testing. Expensive; test cycle(s) may not reflect full range of

  • peration

Can be chassis, track, or road testing Chassis Limited space requirements Does not capture aerodynamics

  • r rolling resistance.

Truck/Road Captures aerodynamics and rolling resistance Limited repeatability Vehicle simulation Less expensive; testing over multiple cycles as easy as testing

  • ver a single cycle; results are

replicable Need extensive and continual updating to capture technology advances and ensure consistency with real-world performance Component-based Least expensive; most direct incentive to improve component efficiency Interactions of components not reflected; variations in performance over different cycles may not be accounted for Can be check list (SmartWay) or based on component performance (engine standards) Slide 17