Presented by: Calvin Niss Jay Christopher Chad Flynn
Oil and Gas Air R Oil and Gas Air Regulations gulations What Y - - PowerPoint PPT Presentation
Oil and Gas Air R Oil and Gas Air Regulations gulations What Y - - PowerPoint PPT Presentation
Oil and Gas Air R Oil and Gas Air Regulations gulations What Y What You Need t u Need to F Focus on No cus on Now! w! Presented by: Calvin Niss Jay Christopher Chad Flynn Agenda Introductions Intr oductions Saf Safety Moment ty
Agenda
Intr Introductions
- ductions
Wo Workshop Objectiv Objectives es Wo Workshop A Agenda Saf Safety Moment ty Moment Wo Workshop M Materials
Thank You for Joining Us
Calvi Calvin Ni Niss ss
Senior Vice President cniss@trihydro.com
Ja Jay C y Christ ristopher
- pher
Senior Air Specialist jchristopher@trihydro.com
Cha Chad Flynn Flynn
Lead Project IT Professional cflynn@trihydro.com
- When you are in the
field at your sites, always expect the unexpected.
- What are some of the
most unexpected things you have run it to at your facilities?
Safety Moment
- Here is one of ours,
found on top of a production tank in
- Wyoming. Everyone was
pretty calm about this, including our new friend!
- I wonder about GHG
emissions?
Safety Moment
Workshop Objectives
At the end of this workshop you should have a general understanding of the environmental air compliance challenges confronting your upstream and midstream
- perations via a discussion of:
- Federal and other air regulatory programs
- VOC & methane LDAR monitoring and reporting
- Recordkeeping and reporting
- What happens next? Emerging issues
And hopefully have had a little fun and gotten to know some
- f your industry peers!
- Full workshop agenda/slide
deck
- List of acronyms
- Copy of EPA/BLM regulations
and support documents and some recent court cases
- Applicability determinations
- Consent decrees
- 114 Request templates
- Other information of interest
Workshop Materials (Link to be provided following 4C)
Oil & Gas Workshop Agenda
8:00 am – 8:30 am Introduction 8:30 am – 9:30 am Air Regulatory Overview 9:30 am – 9:45 am Break 9:45 am – 11:00 am Leak Detection and Repair (LDAR/OGI) 11:00 am – 11:30 am Breakout Session #1 11:30 am – Noon Equipment Specific Requirements Noon – 1:00 pm Lunch Break 1:00 pm – 1:30 pm Equipment‐Specific Requirements 1:30 pm – 2:00 pm Recordkeeping/Reporting 2:00 pm – 2:30 pm Breakout Session #2 2:30 pm – 3:15 pm What Happens Next? 3:15 pm – 3:30 pm Break 3:30 pm – 4:30 pm Jeopardy Contest 4:30 pm – 4:45 pm Wrap‐up
WHA WHAT WHY WHY WHERE WHERE WHEN WHEN WHO WHO HO HOW
Questions?
Presented by: Jay Christopher
Oil and Gas Air R Oil and Gas Air Regulations gulations Air Quality R Air Quality Regulation R gulation Revie view
Air Quality Regulations
- Federal
- NSPS OOOO, NSPS OOOOa
- NSPS LLL – Amine Units Jan 20, 1984 and Aug 23, 2011
- NESHAP HH and HHH – Glycol Dehydration Units
- Engine NSPS/MACT (IIII, JJJJ, ZZZZ)
- Bureau of Land Management’s (BLM) “Waste Prevention”
requirements (i.e., BLM Venting and Flaring rule)
Oil and Gas Air Regulations Air Quality Regulation Review
Additional Air Quality Regulatory Programs
- EPA’s Source Determination (aggregation) rule
- GHG Reporting – Subpart W
- Several important state programs
- Colorado
- Texas
- Wyoming
- North Dakota
- Pennsylvania
Oil and Gas Air Regulations Air Quality Regulation Review
NSPS OOOO Overview
- Primary oil and gas air regulation #1 – New Source
Performance Standard (NSPS) Subpart OOOO
- Covers new/modified operations between August
23, 2011 through Sept September 1 ember 18, 20 , 2015
- OOOO is a volatile organic compound (VOC) rule
- For gas venting during completions and workovers,
OOOO only regulates natural gas wells
Oil and Gas Air Regulations Air Quality Regulation Review
What is Covered in NSPS OOOO?
Oil and Gas Air Regulations Air Quality Regulation Review
Well site
- Completions
- Storage
Vessels
- Pneumatics
Gathering Booster Facilities
- Storage
Vessels
- Pneumatics
- Compressors
Gathering Booster Facilities
- Storage
Vessels
- Pneumatics
- Compressors
Natural Gas Plants
- Storage
Vessels
- Pneumatics
- Compressors
- LDAR
- SO2
Natural Gas Plants
- Storage
Vessels
- Pneumatics
- Compressors
- LDAR
- SO2
Natural Gas Transmission Compression
- Storage
Vessels
Underground Natural Gas Storage
- Storage Vessels
Underground Natural Gas Storage
- Storage Vessels
To Distribution
NSPS OOOOa Overview
- Primary oil & gas air regulation #2
- Covers new/modified operations after Sept
September 1 ember 18, 20 , 2015
- Think of OOOOa as OOOO plus
- Includes methane in addition to VOCs
- Oil well completions included, with similar requirements to
OOOO (i.e. “green” completions)
- Exemption for wells with Gas/Oil Ratio (GOR) less than 300
scf/bst (barrels of stock tank liquids)
- Inclusion of fugitive emissions at well sites and compressor
stations, preference to optical gas imaging
Oil and Gas Air Regulations Air Quality Regulation Review
- Modification
- Explicit definitions for some
scenarios (addition of a new compressor or increase in horsepower at a compressor station; drilling a new well at an existing well site; and more. The trigger does not specifically require an emissions increase.
- If accomplished without capital
expenditure, then not a modification, but
- EPA changed the General Provisions
calculation to determine capital expenditure very conservatively:
- Asset guideline repair allowance (“B”
value) set at 4.5
- Base year in calculation fixed at 2011
General Provisions
Oil and Gas Air Regulations Air Quality Regulation Review
NSPS LLL – Amine Units
- SO2 emissions from natural gas sweetening units
- Constructed, modified or reconstructed after January 20,
1984 and before August 23, 2011
- SO2 reduction requirements based on acid gas sulfur
content and facility size
- Performance testing, recordkeeping, and reporting
- < 2 long tons/day design capacity have lesser
requirements
Oil and Gas Air Regulations Air Quality Regulation Review
NESHAP HH and HHH
- HH – Production dehydrators and tanks
- HHH – Transmission pipeline dehydrators and tanks
- Focused on benzene
benzene as HAP of primary concern
- Must be MACT major (> 10 tons/year of any one HAP and
> 25 tons/year of combined HAPs
- 95% reduction or < 1 ton/year benzene
- Leak detection and repair provisions covered in Fugitive
Monitoring Section
Oil and Gas Air Regulations Air Quality Regulation Review
Engine Regulations (IIII, JJJJ, ZZZZ)
- EPA’s engine regulations are confusing and require great
care in evaluating and implementing a compliance program.
- NSPS: IIII - compression ignition (generally constructed,
modified, or reconstructed (CMR) after July 11, 2005) and JJJJ spark ignition (generally CMR after June 12, 2006, but important exceptions).
- MACT ZZZZ – reciprocating internal combustion (> 500
HP at MACT major sites, CMR after December 19, 2002 and 500 HP CMR after June 12, 2006.
Oil and Gas Air Regulations Air Quality Regulation Review
Bureau of Land Management (BLM)
- BLM’s “venting and flaring” rule has been:
- Finalized
- Failed a Congressional Review Act
cancellation
- Postponed by direct final rule
- Postponement overturned
- Final rule with a one-year compliance
extension
- Compliance extension rule overturned
- Proposed rule significantly reducing the
requirements is pending
- Ongoing legal actions.
- Today – the regulations are in force.
Oil and Gas Air Regulations Air Quality Regulation Review
BLM Venting/Flaring Rule
- “Waste Prevention, Production Subject to Royalties, and
Resource Conservation,” finalized on November 18, 2016 (https://www.regulations.gov/contentStreamer?documentId= BLM-2016-0001- 9126&disposition=attachment&contentType=pdf)
- Affects oil and natural gas production on onshore Federal and
Indian lands (leases administered by BLM)
- Intended result - reduce flaring of produced gas
- The BLM rule is premised on resource conservation, but with a
methane reduction focus that strongly overlaps NSPS OOOOa
- Applies to both new and existing sources
Oil and Gas Air Regulations Air Quality Regulation Review
Waste Minimization (gas e Minimization (gas cap capture) Plan ure) Plans s (WMPs) (WMPs) Submit WMPs with Applications for Permits to Drill (APDs) after January 17,
- 2017. Plans need to demonstrate:
- Reduction in percentage of flared
gases (i.e. capture at least 85 percent by January 2018, phasing in stages to 98 percent by 2026)
- Staged phase-down of monthly
allowable flaring volumes between 2018 (5,400 Mcf/well) and 2025 (750 Mcf/well) averaged across
- perations (lease-by-lease, county-
by-county, or within a state boundary
BLM Venting/Flaring Rule
Oil and Gas Air Regulations Air Quality Regulation Review
Leak Det Leak Detection (think OOOOa) ction (think OOOOa)
- LDAR (OGI) at well sites,
including onsite compressors;
- Reduces venting from
pneumatic controllers and pumps, storage vessels, well maintenance and liquids unloading
BLM Venting/Flaring Rule
Oil and Gas Air Regulations Air Quality Regulation Review
BLM Venting/Flaring Rule
Emergencies (t Emergencies (tem emporar porary, infreq , infrequent, una ent, unavoidable)
- idable)
- 24 hours per incident (unless extended by BLM), and no
more than three emergencies per 30 day period
- Exceptions (i.e., not an emergency)
- More than 3 failures of the same equipment in a 365-day period
- Failure from improperly sized, installed, or maintained equipment
- Failure to limit production when rate exceeds capacity of
equipment, pipeline, gas plant
- Scheduled maintenance
- Operator negligence
Oil and Gas Air Regulations Air Quality Regulation Review
Source Determination (Aggregation)
- Final rule June 3, 2016
(https://www.regulations.gov/contentStreamer?documentId= EPA-HQ-OAR-2013-0685- 0226&disposition=attachment&contentType=pdf)
- Specific to the oil and gas sector, not other industries
- What does “adjacent” mean
- Very important for project permitting
- Prevention of Significant Deterioration (PSD)
- Non-attainment New Source Review (NNSR)
- Title V operating permits
Oil and Gas Air Regulations Air Quality Regulation Review
- Three-part test
- Same industrial grouping
(standard industrial code (SIC))
- Located on contiguous or
adjacent properties
- Under common control of
single owner
- EPA added additional
considerations
- Operational dependence
- Functional interrelatedness
Aggregation – Historic Approach
Oil and Gas Air Regulations Air Quality Regulation Review
- Summit Petroleum Corporation –
Michigan
- EPA determined that oil/gas
sweetening plant and ~ 100 Summit
- il/gas wells were a single major
source under the Title V operating permit program
- The Summit wells were all within 8
miles of the plant, and EPA determined these were “adjacent”
- Summit appealed to 6th Circuit Court
- f Appeals in 2012; EPA decision
- verturned (using “interrelatedness” in
determining adjacency was unreasonable)
- EPA issued guidance to follow the 6th
Circuit ruling only in states subject to the 6th Circuit, and to continue to use functional interdependency elsewhere
Aggregation – Summit Petroleum
Oil and Gas Air Regulations Air Quality Regulation Review
Source Determination/Aggregation
- Adjacent – equipment and activities in the oil & gas
sector under common control are considered part of the same source if:
- They are located on the same site or on sites that share
equipment
AND
- They are located within ¼-mile of each other
Oil and Gas Air Regulations Air Quality Regulation Review
- Source Determination/Aggregation
Other Important Programs (Federal/State)
- Federal
- New Source Review permitting
- Ozone non-attainment areas
- Texas - Permit-by-rule
- Colorado - Regulation No. 7
- Wyoming – Presumptive BACT
- North Dakota - Flare minimization
- Pennsylvania – Pending changes to GP5 (midstream)
and GP5A (upstream and remote pigging)
Oil and Gas Air Regulations Air Quality Regulation Review
- Regulation has different
requirements for each the 10 industry segments
- Offshore natural gas and
natural gas production
- Onshore natural gas and
natural gas production
- Onshore natural gas
processing
- Onshore natural gas
transmission compression
- Underground natural gas
storage
GHG MRR Subpart W Petroleum & Natural Gas Systems
Oil and Gas Air Regulations Air Quality Regulation Review
- Liquefied NGL storage
- LNG import export
equipment
- Natural gas distribution
- Onshore petr
Onshore petroleum and
- leum and
natural gas gatheri natural gas gathering and g and boostin boosting*
- Onshore natural gas
Onshore natural gas transmission pipeline* transmission pipeline*
* Added for the 2016 Reporting year (reported by March of 2017)
GHG MRR Subpart W
Oil and Gas Air Regulations Air Quality Regulation Review
- Generally, deminimis level of
25,000 metric tons per facility
- Each segment has its own
definition of facility
- Can be based on basin, physical
facility or even aggregated for entire United States (pipelines)
- Basins can cover part of more
than one state
- No county is split between two
basins
- Requires annual GHG emission
inventories
GHG MRR Subpart W
Oil and Gas Air Regulations Air Quality Regulation Review
GHG MRR Subpart W
- All segments except the Production and Gathering and
Boosting segments report combustion emissions following Subpart C
- Production and Gathering/Boosting follow Subpart W
- Report emissions from all combustion sources above the deminimis
(5 mmBTU/hr for external combustion 130 hp for internal)
- Includes sources on site temporarily, even if not owned or operated
by reporting company (drilling, completions, workovers, maintenance)
- Doesn’t include engines that power a drive shaft (not traditional
definition of mobile)
Oil and Gas Air Regulations Air Quality Regulation Review
Added to the Production segment for 2016
- Gas venting during
completions/workovers, with fracing for oil wells
- Reporting well ID numbers (so
calculation inputs can be confirmed) Gathering and Boosting
- Reporting requirements very similar
to production requirements
- Covers almost all equipment not
currently reported under another industry segment
- Emissions aggregated by basin
GHG MRR Subpart W
Oil and Gas Air Regulations Air Quality Regulation Review
- Transmission Pipelines
- Emissions nationally
aggregated
- Only includes emissions
from blowdown vent stacks
GHG MRR Subpart W
Oil and Gas Air Regulations Air Quality Regulation Review
Presenter
Oil and Gas Air Regulations Air Quality Regulation Review
Ja Jay C y Christ ristopher
- pher
Senior Air Specialist jchristopher@trihydro.com
WHA WHAT WHY WHY WHERE WHERE WHEN WHEN WHO WHO HO HOW
Questions?
- A PBR can be requested if PTEs
are:
- < 250 tpy of CO or NOx
- < 25 tpy of VOC, SO2, or H2S
- < 15 tpy PM10 and < 10 tpy
PM2.5 and
- < 25 tpy of any other contaminant,
except
- CO2, H2O, N2, CH4, C2H6, H or
O2
- Can’t meet PBR qualifications? Try
for a standard permit.
- Can’t qualify for a standard
permit? NSR permit is required
Other Important Programs (Federal/State)
Oil and Gas Air Regulations Air Quality Regulation Review
Texas PBR, Continued
Common PBRs for the oil and gas industry (Chapter 106, Subchapter O):
- 106.351 – Saltwater Disposal
- 106.352 – Oil & Gas Handling and Production Facilities
- 106.353 – Temporary Oil & Gas Facilities
- 106.473 – Organic Liquid Loading and Unloading
- 106.492 – Flares
- 106.512 – Stationary Engines & Turbines
Oil and Gas Air Regulations Air Quality Regulation Review
Colorado Regulation No. 7
Colorado Air Quality Control Commission adopted revisions on February 23, 2014 that apply to all oil and gas exploration and production operations, well production facilities, natural gas compressor stations, and natural gas processing plants Affected equipment includes:
- Combustors
- Open-ended lines/valves
- Compressors
- Storage tanks
- Glycol dehydrators
- LDAR
- Pneumatic controllers
Oil and Gas Air Regulations Air Quality Regulation Review
- Wyoming requires Best Available
Control Technology on all emission sources in the state, even if they were imported from another state
- Requires permits for oil and gas
well production sites
- No deminimis levels for permitting
- r BACT
- Oil and Gas Guidance has
presumptive BACT requirements for oil and gas production facilities based on location within the state
- Pump jack engine guidance for
small pump jack engines
Wyoming Requirements
Oil and Gas Air Regulations Air Quality Regulation Review
Wyoming Requirements
- Current emission limits for natural gas-fired engines can be as
low as 0.5 g/hp-hr for NOx and CO, 0.07 for formaldehyde
- Engines must be permitted before being placed on site
- Engine testing requirements exceed the NSPS and NESHAP
requirements
- Have been including annual OGI inspections of well sites on
more recent permits
- Requiring annual emission inventories of the Powder River
Basin facilities (attainment area), including minor sources
Oil and Gas Air Regulations Air Quality Regulation Review
- Registration program instead of
permits
- Published emission factors, so no
tank modeling required
- Requires oil and water tank vapors
to be captured and reduced by at least 98%
- North Dakota Industrial
Commission requiring a reduction in associated gas flaring
- Initial goals - capture 85% by
January 1, 2016 and 90% by October 1, 2020
- Delays in the these dates are
under review
North Dakota Requirements
Oil and Gas Air Regulations Air Quality Regulation Review
- Green completions
- Meet NSPS OOOO and
OOOOa
- Meet engine NSPS and
NESHAP requirements
- Meet NSPS for sulfur
dioxide
- Less cumbersome than
most state requirements
EPA’s Proposed Tribal Lands General Permit
Oil and Gas Air Regulations Air Quality Regulation Review
Presented by: Calvin Niss
Oil and Oil and Gas Essentials Gas Essentials LD LDAR R AR Regulations gulations
- Controlling fugitive
emission leaks
- Leak sources in the oil
and gas industry
- NSPS vs NESHAP
- LDAR regulations for the
- il and gas industry
- BLM – waste prevention
rule
- Fugitive emission plans
- Two-part test for LDAR
modification
- Capital expenditure
- LDAR pitfalls
Overview
Oil and Gas Air Regulations Equipment – Specific Requirements
Reduction of Leaking Equipment – Control of Leaks
Leak Detection and Repair (LDAR) is the control of fugitive emission leaks from process equipment through:
- Equipment standards
- Work practice standards
- Equipment monitoring
- Repair of leaking equipment
- Applies to equipment containing VOCs or HAPs, and for
the oil and gas sector methane (CH4) is a pollutant
Oil and Gas Air Regulations Equipment – Specific Requirements
EPA’s View of the Oil & Gas Industry
http://www3.epa.gov/airquality/oilandgas/basic.html
EPA’s View of the Oil and Gas Industry
- Oil and natural gas systems encompasses wells, gas gathering and
production facilities, storage, and transmission and distribution pipelines.
- Pr
Production
- duction – includes drilling and well completions of oil and gas wells,
gathering lines and booster stations
- Gas Plant Pr
Gas Plant Processing
- cessing – focuses on stripping out impurities and other
hydrocarbons and fluids to produce pipeline grade natural gas that meets specific tariffs (pipeline quality natural gas is 95 – 98 percent methane)
- Transmission &
ansmission & St Storage
- rage – includes transmission compressor stations,
transmission pipelines and underground storage
- Distribution
Distribution – delivery and distribution of natural gas from the major pipelines to end users (e.g., residential, commercial, and industrial)
Oil and Gas Air Regulations Equipment – Specific Requirements
NSPS vs. NESHAP
- New Source Performance Standards (NSPS)
- Criteria pollutants (primarily volatile organic compounds (VOCs)
- New, modified, or reconstructed sources
- Controls consider economic viability
- National Emission Standards for Hazardous Air Pollutants
(NESHAP)
- Maximum Achievable Control Technology (MACT)
- Hazardous Air Pollutants (HAPs)
- All sources, existing and new, at major or area sources of HAPs
Oil and Gas Air Regulations Equipment – Specific Requirements
NSPS Triggers
- Triggered based on having the equipment in the source
category that defines the NSPS subpart. The NSPS subpart does not become applicable until one of the three criteria are met.
- 1. Constructed new after the applicability date (proposed rule date)
- 2. Modification after the applicability date in the regulation
- 3. Reconstruction after the applicability date in the regulation
- Subpart KKK – January 21, 1984 to August 23, 2011
- Subpart OOOO – August 24, 2011 to September 18, 2015
- Subpart OOOOa – September 19, 2015 to present
Oil and Gas Air Regulations Equipment – Specific Requirements
- MACT regulations apply to Major
Source Categories
- Applicability for a MACT standard
for LDAR is based on the percent
- f defined organic hazardous air
pollutants (HAPs) that are present in each piece of regulated equipment
- MACT regulations become
effective on the date that they are published or triggered by a change
- The NSPS criteria of new, modified
- r reconstruction does not apply to
a MACT regulation
- MACT regulations have
exemptions
NESHAP / MACT Triggers
Oil and Gas Air Regulations Equipment – Specific Requirements
Fugitive Emission Regulations that Apply to the Oil and Gas Sector
- NSPS KKK
NSPS KKK – references NSPS VV
- NSPS OOOO
NSPS OOOO – references NSPS VVa
- NSPS OOOOa
NSPS OOOOa –September 18, 2015 newly constructed, modified, or reconstructed facilities
- BLM W
BLM Wast ste Pre e Prevention R ention Rule le – requires first inspection by 1/17/18 for existing facilities and within 60-days of beginning production after 1/17/18
- BLM delayed rule 1/2019
- US District Court California – Reinstated the rule 2/2018
- NSPS LL
NSPS LL – specific to SO2
- Part 63 Subpa
63 Subpart HH t HH – oil and natural gas production facilities
- Part 63 Subp
63 Subpart HHH t HHH – natural gas transmission and storage facilities
Oil and Gas Air Regulations Equipment – Specific Requirements
NSPS KKK Applicability
- Subpart KKK – Standards of performance for equipment leaks of VOC from
- nshore natural gas processing plants that commenced construction,
reconstruction, or modification after January 20, 1984 and or before August 23, 2011.
- Equipment subject to the standard includes equipment in wet gas service or VOC
service with a VOC content greater than 10 percent by weight.
- Compressor station, dehydration unit, sweetening unit, underground storage
tank, field gas gathering system is covered by this subpart if located at an
- nshore natural gas processing plant.
- Each piece of equipment is presumed to be in VOC service or in wet gas service
unless an owner or operator demonstrates that the piece of equipment is not in VOC or wet gas service.
- Joule – Thompson (JT) skids are defined as natural gas processing plants –
subject to NSPS KKK.
Oil and Gas Air Regulations Equipment – Specific Requirements
NSPS KKK Exemptions
- Pressure relief devices in gas/vapor service may be monitored quarterly and
within 5 days after each pressure release to detect leaks provided these PRVs are not at an unmanned gas plant.
1.
Option of VV – 500 ppm within 5 days
2.
Option of KKK – Monitor quarterly and 5 days at 10,000 ppm
- Sampling connection systems are exempt per 60.482 – 5
- Pumps in light liquid service, valves in gas/vapor and light liquid service, and
pressure relief devices in gas/vapor service that are located at a nonfractionating plant that does not have the design capacity to process 10 MM scf/day (283,200 scm/day) or more of field gas are exempt from the routine monitoring requirements of 60.482-2(a)(1) and 60.482-7(a), and 60.6333(b)(1).
- Reciprocating compressors in wet gas service are exempt from compressor
control requirements of 60.482-3.
Oil and Gas Air Regulations Equipment – Specific Requirements
- NSPS OOOO – Standards for
equipment leaks of VOC from onshore natural gas processing plants that commenced construction, reconstruction or modification after August 23, 2011.
- Lower leak definitions – 500 ppm
valves, 2,000 ppm pumps.
- NSPS OOOO – Specific work practice
for both centrifugal and reciprocating compressors.
- NDE requirements for compressors
routed to CVS w/in 180 days
- Emissions from rod packing vents are
not subject to LDAR monitoring.
NSPS OOOO Applicability
Oil and Gas Air Regulations Equipment – Specific Requirements
NSPS OOOO Exemptions
- NSPS OOOO – references VVa
- Indefinite stay of NSPS equipment leaks of VOC from SOCMI and
petroleum refineries
1. Clarification of the definition of process unit in subparts VV, VVa, GGG, and GGGa 2. Assigning of shared storage tanks to specific process units 3. Connector monitoring requirements in subpart VVa 4. The definition of capital expenditure in subpart VVa
- Trihydro regulatory opinion – the stay is only applicable to GGGa
facilities (i.e., petroleum refineries)
- NSPS OOOO – requires annual connector monitoring
- NSPS OOOO – response to comments – JT skids are not gas processing
plants (ADI in flash drive)
Oil and Gas Air Regulations Equipment – Specific Requirements
- LDAR required for well sites and
compressor stations – now includes methane
- Initial monitoring survey for affected
facilities was 6/3/2017
- Changes to the definition of “new” and
“modified” and clarifications of the capital expenditure calculation
- BSER – Best System of Emission
Reduction – Optical Gas Imaging (OGI)
- Site specific monitoring plans must be
developed and implemented
- Next Generation compliance,
verification, and electronic reporting requirements
OOOOa Rule – Big Fugitive Picture
Oil and Gas Air Regulations Equipment – Specific Requirements
OOOOa Rule – Big Fugitive Picture Continued
- Modification
- Well Sites – Addition of a new well or fracturing or refracturing of
an existing well
- Compressors – Addition of a new compressor, or when a physical
change is made to an existing compressor that creates greater horsepower
- Initial survey within 60 days of startup or modification
- Gas Plants – No changes – VVa program
Oil and Gas Air Regulations Equipment – Specific Requirements
Key Fugitive Aspects – NSPS OOOOa
- Fixed monitoring schedule (e.g., compressor stations – quarterly and well sites
semi-annually).
- Semiannual inspections must be conducted at least 4 months apart and
quarterly inspections at least 60 days apart.
- Monitoring using M21 – repair threshold 500 ppm.
- 30-days for repairs of fugitive emission sources.
- 30-days for resurvey.
- Delay of repair – Final rule removes the requirement for completion of delayed
repairs during unscheduled or emergency vent blowdowns. DOR components are required to be repaired during compressor station shutdown, well shutdown after a planned wait, or within two years.
- M21 – Soap solution is allowed for repair verification under certain conditions
(e.g., no moving parts or no surface temperature above the boiling point or below the freezing point of the soap solution).
Oil and Gas Air Regulations Equipment – Specific Requirements
NSPS OOOOa – Changes in Final Rule
- Low production well sites are not exempt.
- Fugitive emission component definition was changed to exclude
equipment types, such as uncontrolled storage vessels and vented emissions.
- Timing of initial monitoring – 60 days from startup of production.
- Owner/Operators must retain a record of each OGI monitoring survey.
The photographed or video must either include the latitude and longitude of the collection of sources imbedded within the photograph
- r video, or consist of an image of the survey being performed with a
separate GPS device with the same picture or video.
- Owner/Operators can either hang a leak tag on the leaking component
- r take a digital photograph, provided the photo is taken with an OGI
instrument and includes latitude and longitude.
Oil and Gas Air Regulations Equipment – Specific Requirements
NSPS OOOOa – Well Sites
- Collection of fugitive emission components at a well site – oil well,
gas well, or injection well and it’s associated well pad.
- Includes all ancillary equipment – valves, connectors, pressure relief
devices, open-ended lines, flanges, convers, and closed vent systems.
- Exemptions – devices that vent as part of normal operations, such
as natural gas-driven pneumatic controllers and pumps.
- Well sites that only contain one or more wellheads are not affected
facilities and are not subject to the fugitive emissions requirements.
- Emissions originating from other than the vent, such as the thief
hatch on a controlled storage vessel, would be considered fugitive emissions.
Oil and Gas Air Regulations Equipment – Specific Requirements
NSPS OOOOa – Compressor Stations
- Compressor station definition – includes natural gas transmission,
storage, gathering, and booster stations. Combination of one or more compressors located at a well site or natural gas processing plant is not a compressor station.
- Collection of fugitive components – includes valves, connectors,
pressure relief devices, open-ended lines, flanges, covers, and closed-vent systems.
- Affected facility – compressor station if an additional compressor is
added or if it is a replacement of greater horsepower.
- BSER – OGI survey.
- Follow-up monitoring – OGI or M21.
- M21 – Repair confirmation leak rate is 500 ppm.
Oil and Gas Air Regulations Equipment – Specific Requirements
- LDAR program based on
NSPS VVa
- Leak definitions – 500
ppm valves, 2,000 ppm pumps and annual connectors at 10,000 ppm
- Repair schedules –
5/15 day and delay of repair
NSPS OOOOa – Natural Gas Processing Plants
Oil and Gas Air Regulations Equipment – Specific Requirements
NSPS OOOOa – Fugitive Emissions Monitoring Plans
- Frequency for conducting surveys
- Technique for determining fugitive emissions (e.g., M21 or
OGI)
- Manufacturer and model number of fugitive emissions
detection equipment
- Procedures and timeframes for identifying and repairing
fugitive emissions component
- Procedures and timeframes for verifying fugitive emission
component repairs
- Records that will be kept and the length of time records will be
kept
Oil and Gas Air Regulations Equipment – Specific Requirements
NSPS OOOOa – Monitoring Plan Requirements
- Site map
- Defined observation path that ensures fugitive emission
components are within instrument sight
- If a facility is using M21, the plan must include a list of
fugitive emission components to be monitored and method for determining location of components
- The plan must include all components designated as
difficult-to-monitor or unsafe-to-monitor
Oil and Gas Air Regulations Equipment – Specific Requirements
NSPS OOOOa – Monitoring Plan Requirements / OGI
- OGI equipment must be capable of imaging gases in the
spectral range for the compound of highest concentration
- OGI equipment must be capable of imaging a gas that is half
methane, half propane at a concentration of 10,000 ppm at a flow rate 60g/hr
- Procedure for daily instrument verification
- Procedure for determining operator’s maximum viewing
distance
- Procedure for determining maximum viewing distance
Oil and Gas Air Regulations Equipment – Specific Requirements
NSPS OOOOa – Monitoring Plan Requirements / OGI
- Procedure for conducting surveys
- How the operator will ensure adequate thermal background
- How the operator will deal with adverse weather, such as wind
- How the operator will deal with interference (e.g., steam)
- Training and experience needed prior to perform surveys
- Procedures for instrument calibration and maintenance
Oil and Gas Air Regulations Equipment – Specific Requirements
NSPS OOOOa – Clarifications
- Owners / operators shall demonstrate compliance within 180
days of initial pr process unit
- cess unit startup. Applies to new, modified
and reconstructed sources.
- Defines annual connector monitoring for process units subject
to NSPS OOOO
- Capital expenditure calculation – was not revised in NSPS
OOOO and reverts to NSPS KKK, which references VV
- B value in the formula – based on IRS annual asset guideline repair
allowance for exploration and production including natural gas plant processing, specified as 4.5
Oil and Gas Air Regulations Equipment – Specific Requirements
- Applicable to MACT major and
area sources
- Major sources – affected
equipment includes glycol dehydration units, storage vessels and loading facilities
- Area sources – Triethylene Glycol
(TEG) dehydration unit
- VHAP is defined as a piece of
equipment that contains or contacts a fluid (e.g., liquid or gas) with a VHAP concentration > 10 percent by weight
MACT HH – National Emission Standards for Hazardous Air Pollutants From Oil and Natural Gas Production Facilities
Oil and Gas Air Regulations Equipment – Specific Requirements
MACT HH – National Emission Standards for Hazardous Air Pollutants From Oil and Natural Gas Production Facilities
- Equipment leak standards – only applies to equipment in VHAP
service at natural gas processing facilities
- HH – Amended in August 2012 - lower leak definition for valves at
500 ppm, pumps 10,000 ppm, and no connector monitoring
- Exemption – if the piece of equipment is not in VHAP service > 300
hours per year
Oil and Gas Air Regulations Equipment – Specific Requirements
MACT HHH – National Emission Standards for Hazardous Air Pollutants From Oil and Natural Gas Production Facilities
- Applies to owners and operators of natural gas transmission and
storage facilities that transport or store natural gas (i.e., downstream of natural gas plants)
- Applicable to MACT major transmission facilities
- For Subpart HHH – affected equipment is each glycol unit
- NDE initial monitoring M21 of CVS – annual visual thereafter
Oil and Gas Air Regulations Equipment – Specific Requirements
BLM Flaring Rule – LDAR Applicability
- Applicable – Existing well sites and all associated equipment used to
produce, process, compress, treat, store or measure natural gas (e.g., oil, and gas wells) allocated to a Federal or Indian lease.
- The rule also applies to equipment associated with produced
water.
- First Inspection – January 17, 2018 for sites that have begun
production prior to January 17, 2018.
- Within 60 days of beginning production for sites that begin
production after January 17, 2018.
- Within 60 days of the date where a site that was out of service
brought back into service and re-pressurized.
Oil and Gas Air Regulations Equipment – Specific Requirements
BLM Flaring Rule – LDAR Exemptions
- A site that contains a wellhead or wellheads and no other
equipment
- A well or well equipment that has been depressurized
- A component that is deemed “inaccessible”
Oil and Gas Air Regulations Equipment – Specific Requirements
BLM Flaring Rule – LDAR Inspection Requirements
- Existing well sites – semi-annually must be conducted at least 4
months apart
- Existing compressor stations – quarterly, must be conducted at
least 60 days apart
- New, modified, or reconstructed – well sites and compressor
stations will be required to comply with NSPS OOOOa
- Leak rates – NSPS OOOOa
- Approved instruments and methods – NSPS OOOOa
- Repairing leaks – NSPS OOOOa
- Reporting – annual report due to BLM by March 31, each
calendar year
Oil and Gas Air Regulations Equipment – Specific Requirements
- Determine if the “process unit”
has been reconstructed – NSPS Subpart A, 60.15
- Process unit reconstructed for
LDAR if you replace components (individual LDAR equipment) of an existing facility to the extent that:
- The fixed capital cost of the new
components exceeds 50 percent
- f the fixed capital cost that
would be required to construct a comparable new “affected facility” (e.g., process unit and a compressor)
Reconstruction
Oil and Gas Air Regulations Equipment – Specific Requirements
Modification
Modification means any physical change in, or change in the method of operation of, an existing facility, which:
- Increases the amount of any pollutant (to which a standard
applies) emitted into the atmosphere by that facility, or
- Results in the emission of any pollutant (to which a standard
applies) into the atmosphere not previously emitted
Oil and Gas Air Regulations Equipment – Specific Requirements
Two Part Test for LDAR Modification
Was there a net increase in VOC emissions?
- 1. Calculate your emission change. There is no deminimus increase
defined, so any increase meets the first part of the test. Example: adding one valve without removing a valve in the same service within the process unit would constitute an increase in
- emissions. If there is an emissions increase proceed to step 2.
- 2. Calculate if you have a “capital expenditure”
- 3. Addition or replacement of equipment (defined in 60.591) for the
purpose of process improvement which is accomplished without a capital expenditure shall not by itself be considered a modification
Oil and Gas Air Regulations Equipment – Specific Requirements
Capital Expenditure
NSPS VV section 60.481 explains how to calculate whether or not a facility has had a capital expenditure
- A facility is defined in the NSPS subparts as the group of equipment
in a process unit. Only the cost of LDAR-associated equipment, including pumps, valves, connectors, flanges, etc., are considered in the calculation. The cost of heaters, piping, vessels, heat exchanger and other process equipment in a process unit is not part of the facility for determining if there has been a modification for LDAR.
- Compressors are also not used in the modification calculation (see
60.591)
- A separate calculation must be made for each affected facility
Oil and Gas Air Regulations Equipment – Specific Requirements
Capital Expenditure Calculation
Capital expenditure defined. In addition to the definition in 40 CFR 60.2, an expenditure for a physical or operational change to an existing facility that:
- 1. P = Allowable amount of replacement cost that the project must be less than
for the project to not be considered a modification
- 2. B = Annual asset guideline repair allowance
- 3. R = Facility replacement cost (only LDAR related equipment/components)
- 4. A = Adjusted annual asset guideline repair allowance percentage (AAGRP)
- 5. X = 1982 minus year of construction of the “existing facility”
- 6. P = R x A
- 7. A = Y x (B/100)
- 8. Y = 1-0.575 log x
Oil and Gas Air Regulations Equipment – Specific Requirements
Modification – Scenario
- A natural gas processing facility was constructed in 2009. The
plant underwent a modification with the addition of new valves, pumps and connectors in the inlet processing unit. The contract with the engineering firm was executed on September 1, 2011. The original authorization for expenditure (AFE) for the entire project was $110,000,000 and the cost of the LDAR related equipment totaled $5,000,000. The additional pumps and valves for the modification totaled $100,000.
- Discussion - Is the $100,000 project expense considered a
capital expenditure? Did the facility trip a new LDAR regulation?
Oil and Gas Air Regulations Equipment – Specific Requirements
- YOC = 2009
- Change 2006 to 2011
(since that is the NSPS OOOO applicability date)
- Change B to 4.5 for oil and
natural gas sector
- X = 2011 – 2009 = 2
- Y = 1.0 – (0.575 * log (2)) = 0.83
- A = 0.83 * (4.5/100) = 0.04
- P = $5,000,000 * 0.04 = 200,000
- P = Replacement Cost is $200,000
- Project expense = $100,000
The $100,000 project expense is not considered a “capital expenditure” for modification because the project expense has to be greater than the replacement cost for the capital expenditure to be considered a modification. Because the facility modification was done after August 23, 2011, the NSPS OOOO date of 2011 was used in the calculation.
Answer
Oil and Gas Air Regulations Equipment – Specific Requirements
Applicability to More Than One NSPS / MACT Regulation
- What do you do when you are subject to more than one
NSPS or MACT regulation?
- A facility is still subject to each regulation that is applicable
- Look for overlap provisions in each of the regulations. They will
tell what part of each regulation is applicable
Oil and Gas Air Regulations Equipment – Specific Requirements
Common LDAR Pitfalls – Applicability, Inventory, and Tagging
- Not completing the calculation of capital expenditure for
modification under NSPS KKK, OOOO and OOOOa
- Modification of a process unit can only occur if there is an
increase in emissions combined with a capital expenditure
- Missing the initial monitoring event of 30 days for new
equipment in existing process units
- Missing equipment (e.g., storage tanks, glycol dehydrators) in
VHAP service that are greater than 10 percent VHAPs and subject to MACT HH
- Incorrectly identifying a “process unit” in a natural gas
processing facility
Oil and Gas Air Regulations Equipment – Specific Requirements
Common LDAR Pitfalls – Applicability, Inventory and Tagging
- Overlooking contiguous and adjacent facilities that potentially could be
subject to LDAR monitoring and reporting
- Failure to monitor all components associated with a wet gas compressor
(integral to the compressor) at a natural gas processing facility
- Failure to monitor all components in a process unit for two successive
months after tripping into a new regulation (e.g., KKK, OOOO, OOOOa)
- Incomplete or outdated weekly pump visual list including documentation
and recordkeeping
- The final repair follow-up reading does not count as the first of two
successive monthly readings after successful repair
Oil and Gas Air Regulations Equipment – Specific Requirements
LDAR Pitfalls – Method 21 Monitoring
- Collecting monitoring reading in less time than it takes to physically
move between two points in the facility
- Using an instrument which cannot detect the hydrocarbon in the
equipment or detect within the 10 X response factor range allowed by M21
- Failure to monitor all potential leak interfaces or monitoring too quickly
- Failure to monitor per M21 requirements – soap solution can be used
for follow-up monitoring
- Failure to monitor new valves for two successive months prior to placing
the valve on a quarterly schedule
- Changing a sub grouping of a valve within the monitoring schedule per
NSPS rules that monitoring is completed with the month period
- Failure to monitor connectors within 12 months
Oil and Gas Air Regulations Equipment – Specific Requirements
- Missing repair time frames
(first attempt and final repair)
- Missing instrument and
- perator identification, repair
methods, or repair attempt date information in leak log
- Facility maintenance personnel
missing final repair date
- Failure to monitor valves
placed on delay-of-repair on a routine schedule that are
- Failure to track and record all
repair attempts, including AVO’s
LDAR Pitfalls – Repairs
Oil and Gas Air Regulations Equipment – Specific Requirements
Presenter
Calvi Calvin Ni Niss ss
Senior Vice President cniss@trihydro.com
Oil and Gas Air Regulations Equipment – Specific Requirements
WHA WHAT WHY WHY WHERE WHERE WHEN WHEN WHO WHO HO HOW
Questions?
Presented by: Jay Christopher
Oil and Gas Air R Oil and Gas Air Regulations gulations Eq Equipment – uipment – Specif pecific R c Requirements irements
Overview
We will summarize the air regulatory requirements in terms of regulated equipment/operations, including:
- Gas venting with workovers and completions with hydraulic
fracturing
- Production
- Storage Vessels
- Pneumatics
- Compressors
- Glycol Dehydrators
- Flares
Oil and Gas Air Regulations Equipment – Specific Requirements
Oil & Gas Operations – Gas Well Modifications
- Fracturing/re-fracturing an existing natural gas well = NSPS
modification
- Gas wells that are re-fractured and use RECs plus completion
combustion controls are not considered modifications
- But these wells must meet all notification, recordkeeping, and
reporting requirements
- Ultimately, not much difference, but better to avoid an NSPS
trigger
- Significant recordkeeping/reporting requirements
- Geotagged photo of green completion operations, responsible
- fficial self-certification, and many, many more
Oil and Gas Air Regulations Equipment – Specific Requirements
“Well completion following fracturing or refracturing where gas flowback that is otherwise vented is captured, cleaned, and routed to the flow line or collection system, re-injected into the well or another well, used as an on-site fuel source,
- r used for other useful purpose
that a purchased fuel or raw material would serve, with no direct release to the atmosphere.”
Production Operations – Reduced Emissions Completion
Oil and Gas Air Regulations Equipment – Specific Requirements
- NSPS OOOO is the primary
rule
- State regulations
important too
- Controls
- Flares, seals, piping
- Quad O – “once in always
in”
- If you fall to 4 tpy you can
move flares but still have requirements
Production Operations – Reduced Emissions Completion
Oil and Gas Air Regulations Equipment – Specific Requirements
Storage Vessels
- 6 tons per year actual emission limit per tank for Quad O
- Leak detection requirements for Quad Oa
- Calculations challenges for tank emissions – look at the
Noble Energy and Slawson Consent Decrees
- Challenge of keeping the system leak tight and getting
the vapors to controls while not over pressurizing the tanks
- Pressure relief valves or thief hatches frequent venting is a
serious problem, easily seen by IR camera
Oil and Gas Air Regulations Equipment – Specific Requirements
Storage Vessels - Applicability
- Applies to each new, modified, or reconstructed storage vessel
in oil or natural gas production operations, natural gas processing, or natural gas transmission/storage facilities
- Storage vessel on mobile equipment (e.g., frac tanks) that is
intended to be located at a site for at least 180 days is an affected storage vessel (OOOOa adds requirement to demonstrate less than 180 days onsite)
- Excludes surge control vessels, knockout vessels, and pressure
vessels designed to operate without emissions to atmosphere
- Adding a new source (well) to a tank battery is a modification
Oil and Gas Air Regulations Equipment – Specific Requirements
- Enforceable controls to stay
under 6 tpy (can be permit, permit by rule, and other “legally and practically enforceable” requirement)
- If VOC emissions >6
tons/year, reduce emissions by 95%. Controls may be fixed roof with control device
- r floating roof (meets NSPS
Kb).
Storage Vessels - Limits
Oil and Gas Air Regulations Equipment – Specific Requirements
Storage Vessels - Applicability
- State programs may require additional plans and
requirements
- States are aggressively and actively establishing new
requirements, particularly around storage vessel vapor controls
- Most states specify controls for existing storage vessels that have
emissions greater than 6 tons per year VOCs
- Different calculation methods and their limitations
- Simulations only as good as analytical results
- E&P Tanks, older program based on traditional wells (heavier)
- HYSYS and ProMax, expensive process design software packages
Oil and Gas Air Regulations Equipment – Specific Requirements
Natural gas-driven pneumatic equipment has become a significant regulatory focus.
Pneumatic Equipment
Oil and Gas Air Regulations Equipment – Specific Requirements
Pneumatic Controllers – Production Sites
- Each continuous bleed natural gas-driven pneumatic
controller with a bleed rate > 6 scfh is a separate affected device under the NSPS OOOO
- New or modified, located between wellhead and custody transfer
point
- No bleed and low bleed required when replaced
- Exemptions for high bleed pneumatics necessary for
safety and operational need
- Inventory – tagging, management requirements if high
bleed
Oil and Gas Air Regulations Equipment – Specific Requirements
Pneumatic Pumps – Production Sites
- Each natural gas-driven diaphragm pump is a separate
pneumatic pump affected facility.
- Exempt if in operation less than 90 days per calendar year; records
must be kept to demonstrate this.
- Newly affected pumps must be routed to 95% efficient control
device or to process, but:
- OK to route to existing control with less than 95% efficiency
- If technically infeasible to route to process (at existing site only)
- Annual report includes newly affected pumps, control
approach, and any deviations.
Oil and Gas Air Regulations Equipment – Specific Requirements
Pneumatic Controllers – Natural Gas Plants
- Each continuous bleed natural gas-driven pneumatic
controller with a bleed rate > 6 scfh is a separate affected device under the NSPS OOOO
- New or modified, located between wellhead and custody transfer
point
- Zero bleed controllers required (i.e., air-driven)
- Exemptions for high bleed pneumatics necessary for
safety and operational need
- Inventory – tagging, management requirements if high
bleed
Oil and Gas Air Regulations Equipment – Specific Requirements
Pneumatic Controllers – GHG Reporting
- Emissions must be reported for the following categories
- Production facilities
- Onshore natural gas transmission compression
- Underground natural gas storage
- Gathering and boosting
- Calculation based on count of each type of pneumatic, a
published emission factor, hours run and concentration
- f GHG in the gas
Oil and Gas Air Regulations Equipment – Specific Requirements
EPA’s requirements for compressors focus on frequent emission points and Subpart W emission measurement.
Compressors
Oil and Gas Air Regulations Equipment – Specific Requirements
Compressors
- Commenced construction definition is different than
NSPS General Provisions
- NSPS OOOO – August 23, 2011
- Commenced construction = installation date
- Relocation of existing compressors is excluded; moving a
compressor does not trigger NSPS requirements
- Centrifugal compressors with dry seals are not “affected
facilities”
Oil and Gas Air Regulations Equipment – Specific Requirements
Compressors
- Operation and maintenance requirements under NSPS
OOOO
- Reciprocating compressors rod packing seals changed every 36
months or 26,000 operating hours
- Centrifugal compressor wet seal systems routed through closed
vent system to 95% efficiency control device
- Both have various recordkeeping and reporting requirements,
and the control device on the centrifugal wet seal system is subject to performance testing
Oil and Gas Air Regulations Equipment – Specific Requirements
Compressors
- New Gathering and Boosting Segment for Subpart W (GHG)
- Need count of compressor and type – centrifugal or reciprocating
(screws not included in any air reg)
- Emissions based on emission factor
- Subpart W requires field testing of compressor vent emission
flow rates (except for Gathering and Boosting Segment compressors)
- Blowdown vents
- Rod packing vents
- Unit isolation valves
Oil and Gas Air Regulations Equipment – Specific Requirements
Compressors
- Permit changes
- Many states now requiring emissions be submitted on annual
inventories
- New facilities, some states putting emission limits or requiring
controls
- Some states requiring LDAR even if not required by Federal
regulation
Oil and Gas Air Regulations Equipment – Specific Requirements
- NESHAP HH and HHH
- Area sources split out by
urban and non urban
- Rule benzene focused, less
than 1 tpy is generally exempt from both major and area sources requirements
- State requirements and
potential permit requirements
Glycol Dehydrators
Oil and Gas Air Regulations Equipment – Specific Requirements
Glycol Dehydrators
- Subpart W
- Under 0.4 MMcfd - only need a count
- Commonly used emission estimation tools - Gly-Calc and
ProMax
- Must use Peng-Robinson equation of state if there are choices in
computer program
- Gathering and Boosting Segment will pull in hundreds if
not thousands of dehydrators into the regulation
Oil and Gas Air Regulations Equipment – Specific Requirements
- NSPS OOOO requires
combustors/flares to meet NSPS Subpart A
- EPA is certifying
combustor models under Quad O
- Auto ignitors
- Pilot monitoring
- 95% vs 98% controls
Flares and Combustors
Oil and Gas Air Regulations Equipment – Specific Requirements
- Potential for new flare
requirements at gas plants
- Monitoring
- Steam-assisted
- Subpart W reporting –
inconsistent across various reporting categories, so be sure to verify where the emissions should be reported
Flares and Combustors
Oil and Gas Air Regulations Equipment – Specific Requirements
Amine Sweetening Units
- NSPS LLL
- Sources constructed between Jan 20, 1984 and Aug 23, 2011
- After 2011 covered by Quad O
- Percent sulfur reduction limit based on sulfur feed rate and H2S
concentration of acid gas stream and plant size (79.0 – 97.9%)
- If facility is less than two long tons per day capacity, only
recordkeeping and reporting requirements apply
Oil and Gas Air Regulations Equipment – Specific Requirements
Amine Sweetening Units
- Subpart W - (applies to all acid removal vents, not just amine
units)
- Only required to report CO2 (not methane) vented directly to the
atmosphere or through a flare, engine or sulfur recovery plant
- Can be measured with a CEMs
- Calculated based on a flow meter measurements and the CO2
composition of gas
- Modeled with a software simulation that uses the Peng-Robinson
equation of state such as HYSIS, AMINECalc or ProMax
Oil and Gas Air Regulations Equipment – Specific Requirements
Presenter
Oil and Gas Air Regulations Equipment – Specific Requirements
Ja Jay C y Christ ristopher
- pher
Senior Scientist Specialist jchristopher@Trihydro.com
WHA WHAT WHY WHY WHERE WHERE WHEN WHEN WHO WHO HO HOW
Questions?
Presented by: Chad Flynn
Oil and Gas Essentials Oil and Gas Essentials Re Record rdkeeping & & Re Reporting
NSPS OOOOa – Fugitive Emissions Monitoring Plans
- Frequency for conducting surveys
- Technique for determining fugitive emissions (e.g., M21 or
OGI)
- Manufacturer and model number of fugitive emissions
detection equipment
- Procedures and timeframes for identifying and repairing
fugitive emissions component
- Procedures and timeframes for verifying fugitive emission
component repairs
- Records that will be kept and the length of time records will be
kept
Oil and Gas Essentials ‐ Recordkeeping & Reporting
NSPS OOOOa – Monitoring Plan Requirements
- Site map
- Defined observation path
- If a facility is using M21, the plan must include a list of fugitive
emission components to be monitored and method for determining location of components
- The plan must include all components designated as difficult-
to-monitor or unsafe-to-monitor
Oil and Gas Essentials ‐ Recordkeeping & Reporting
NSPS OOOOa – Monitoring Plan Requirements / OGI
- Procedure for conducting surveys
- How the operator will ensure adequate thermal background
- How the operator will deal with adverse weather, such as wind
- How the operator will deal with interference (e.g., steam)
- Training and experience needed prior to performing surveys
- Procedures for instrument calibration and maintenance
Oil and Gas Essentials ‐ Recordkeeping & Reporting
OOOOa – OGI Recordkeeping
- Surveys
- Date of the survey
- Beginning and end time of the survey
- Facility name and type
- Name of operator(s) performing survey
- Training and experience of the operator
- Monitoring instrument used
- Monitoring instrument verification check
Oil and Gas Essentials ‐ Recordkeeping & Reporting
- Surveys (continued)
- Site photo
- Ambient temperature
- Sky conditions
- Maximum wind speed
- Deviations from the
monitoring plan or a statement that there were no deviations from the monitoring plan
OOOOa – OGI Recordkeeping
Oil and Gas Essentials ‐ Recordkeeping & Reporting
- Leaks
- Date and time leak found
- Component type
- Component sub type
- Optional information
- LDAR tag
- Description
- Photo/Video
- Lat/Long
OOOOa – OGI Recordkeeping
Oil and Gas Essentials ‐ Recordkeeping & Reporting
- Repairs
- Date and time repair was
attempted
- Repair status
- Repair method
- Repair confirmations
- Date and time repair was
confirmed
- Confirmation method
OOOOa – OGI Recordkeeping
Oil and Gas Essentials ‐ Recordkeeping & Reporting
BLM Venting/Flaring – Recordkeeping
- Records Maintained (not submitted)
- Date of the inspection
- Location (site) of the inspection
- Monitoring method used
- List of leaking components
- Date each leak was repaired
Oil and Gas Essentials ‐ Recordkeeping & Reporting
BLM Venting/Flaring –Reporting
- Annual Summary Report
- Due March 31 each year
- Number of sites inspected
- Number of leaks detected, by component type
- Total number of leaks repaired
- Total number of leaks not repaired, reason for delay,
and planned date of repair
- Certification statement by Responsible Office
- Submitted by SUNDARY Notice
Oil and Gas Essentials ‐ Recordkeeping & Reporting
Field Data Considerations
- Who is collecting it?
- How are they collecting it?
- How to ensure they’re following
the regulation?
- How do they know when to
recalibrate equipment?
- How do they track the last
survey event?
Oil and Gas Essentials ‐ Recordkeeping & Reporting
Equipment Considerations
- Field Equipment
- OGI camera
- Clipboard/Notebook
- Phone
- Ruggedized Tablet
- Intrinsically safe
Oil and Gas Essentials ‐ Recordkeeping & Reporting
- Data Management
- Data transcription
- Data synchronicity
- Notifications
- Survey status
- Photo associations
Recordkeeping Considerations
Oil and Gas Essentials ‐ Recordkeeping & Reporting
Regulations Considerations
- Regulation Overlaps
- Varying data capture requirements
- Different reporting requirements
Oil and Gas Essentials ‐ Recordkeeping & Reporting
Recordkeeping Considerations
- Regulation Overlaps (continued)
- Different survey windows
- Different leak and repair timeframes
Oil and Gas Essentials ‐ Recordkeeping & Reporting
Reporting Considerations
- Reporting
- CEDRI for OOOOa
- BLM submittal
- Summary tables
- Leak lists (date/region/etc.)
Oil and Gas Essentials ‐ Recordkeeping & Reporting
Solutions Considerations
- Software
- Excel
- Access
- Sharepoint
- LeakTracker Pro
Oil and Gas Essentials ‐ Recordkeeping & Reporting
Presenter
Oil and Gas Essentials ‐ Recordkeeping & Reporting
Cha Chad Flynn Flynn
Lead Project IT Professional cflynn@Trihydro.com
WHA WHAT WHY WHY WHERE WHERE WHEN WHEN WHO WHO HO HOW
Questions?
Presented by: Jay Christopher Cal Niss
Oil and Gas Air R Oil and Gas Air Regulations gulations What Happens Ne What Happens Next? xt?
We will discuss the following EPA enforcement methods:
- Today’s Regulatory
Environment
- National Enforcement
Priorities
- 114 Requests
- Information Collection Request
- Consent Decrees
- Optical Gas Imaging
- Next Generation Compliance
Overview
Oil and Gas Air Regulations What Happens Next?
What we assumed before may not be true any more:
- De-emphasis on GHG-
based regulations (but not States)
- Permitting changes
(particularly NSR)
- BLM Venting/Flaring ???
- NSPS OOOOa – changes
coming
Today’s Regulatory Environment
Oil and Gas Air Regulations What Happens Next?
- Air
- Reducing emissions of
hazardous air pollutants
- Energy Extraction
- Ensuring energy extraction
activities comply with environmental laws
- Protecting communities
from exposure to toxic air emissions
- Focus on local impacts
from energy development
EPA’s National Enforcement Priorities with Oil and Gas Focus
Oil and Gas Air Regulations What Happens Next?
Primary focus for air issues:
- Equipment leaks
- Flares
- Hazardous air pollutant
emissions (such as benzene)
EPA’s National Enforcement Priorities - Air
Oil and Gas Air Regulations What Happens Next?
EPA’s National Enforcement Priorities – Energy Extraction
- Oil and natural gas extraction/production - compliance
with existing laws
- Enforcement shifts to States – State and federal regulations.
- Natural gas development activities in energy rich areas of the
country have led to concerns about increases in air pollution levels, pollution of surface and ground waters, safety of community drinking water supplies, and damage to ecosystems.
- Greater use of advanced pollution monitoring and reporting
techniques and Next Generation technologies.
Oil and Gas Air Regulations What Happens Next?
EPA’s National Enforcement Priorities – Storage Tanks
- Organic liquid storage tanks
- Storage tanks are an easy target
- States/EPA using optical gas imaging cameras.
- EPA/States believes these emissions are the result of expansion
- f production volumes without corresponding increases in
emissions control systems, inadequate maintenance of tanks and associated emissions controls, and design flaws.
Oil and Gas Air Regulations What Happens Next?
EPA 114 Requests – What Are They?
- Lower frequency, but still happening
- Broad authority under Section 114(a) of the Clean Air Act
to collect information
- Often the starting point of enforcement initiatives and
significant enforcement actions
- Due to the amount of information requested, 114
requests can seem overwhelming
Oil and Gas Air Regulations What Happens Next?
EPA 114 Requests – What Should You Do?
- Involve your legal counsel from the start. Follow the instructions!
- A timely response is very important, make an immediate data gathering
plan
- Document when you received the request (response due based on receipt date)
- Be prepared to commit significant resources and costs
- Be prepared to gather information not required by current permits or regulations
- Document who obtained data, and where from
- Carefully evaluate the request and tailor response to provide exact data needed
- Flag business confidential data and discuss with EPA
- Request an extension if needed, consider phased response with first
phase fulfilling most of the response
Oil and Gas Air Regulations What Happens Next?
114 Requests - Production
- Focused on tank vapor emission control
- Very detailed
- Details on all separators and piping, including diameters
- Includes details that are not commonly available
- What triggers dump valve activation?
- Production information
- Pressure settings of tank hatches and pressure relief valves
- Estimated emissions and methodology
- Much more (see example on flash drive)
Oil and Gas Air Regulations What Happens Next?
114 Requests – Natural Gas Plants
- Focused on Leak Detection and Repair (LDAR) programs, and
particularly modification triggers
- Summary and general history of the facility including process
units, and equipment associated with each process unit
- List of equipment (e.g., valve, pump, compressor, PRD, etc.)
and equipment sub–type (e.g., gate-valve, check-valve, dual- seal pump, flange, screwed connector, etc.), piping sizes
- Date of physical installation and/or in VOC service date
- Hot topics! Drill & tap, and steam-assisted flares
Oil and Gas Air Regulations What Happens Next?
114 Requests – Natural Gas Plants
- Whether equipment is in VOC, VHAP, or wet gas service
- Indicate the regulations for which the equipment is subject
- Provide in editable format a copy of the facility LDAR database
- Provide copies of any calculations to determine applicability or
non-applicability of NSPS KKK, OOOO, or OOOOa
- Provide a detailed analysis indicating whether the facility is
subject to NSPS NNN and RRR
- Provide semi-annual LDAR reports, LDAR database for 5 years
- Much more (see flash drive)
Oil and Gas Air Regulations What Happens Next?
Consent Decrees – How Do They Happen?
- Releases observed by Federal/State inspectors using infrared
cameras, site inspections, records
- Enforcement negotiations preceded by EPA 114 information
request
- Typical provisions
- Formal written programs or control system design evaluations with
upgrades as needed
- Implement Inspection and Preventative Maintenance Plan
- Periodic inspections using Approved Instrument Monitoring Method
- 3rd party audits
Oil and Gas Air Regulations What Happens Next?
Consent Decrees – Recent Examples
- Merit Energy - Kalkaska, Michigan Gas Plant
- Noble Energy Denver - Julesburg Field Operations,
Colorado
- Slawson Exploration – Williston Basin, North Dakota
Oil and Gas Air Regulations What Happens Next?
Consent Decrees – Merit Energy
Issues Cited by the EPA
- Comparative Monitoring
- Merit’s historic leak rate for the units EPA monitored was 0.3%, EPA
found 3.8%
- Open-ended valves or lines were discovered
- Failure to physically tag each leaking component with a
weatherproof tag marked with the equipment identification number
Oil and Gas Air Regulations What Happens Next?
Consent Decrees – Merit Energy
Issues Cited by the EPA
- Method 21 Issues – Failure to:
- Properly follow Method 21 monitoring methods
- Conduct monitoring on each component within the timelines laid out in
the rule
- Conduct required daily instrument calibrations
- Comply with insulated valve monitoring (probe did not reach the surface
- f the component interface)
Oil and Gas Air Regulations What Happens Next?
Consent Decrees – Merit Energy
Enforcement Stipulations
- Civil penalties totaling $885,000
- Required to implement an enhanced LDAR Program
facility-wide, composed of:
- Written LDAR program document
- No skip period monitoring
- Lower leak limits
- Enhanced reporting and recordkeeping requirements
Oil and Gas Air Regulations What Happens Next?
Consent Decrees – Merit Energy
Enforcement Stipulations (continued)
- No skip period monitoring (i.e., valves quarterly and pumps monthly,
allowing for regulatory DTM or UTM schedules as appropriate)
- Lower leak limits (500 ppm valves, 2000 ppm pumps)
- First attempt at repair at 250 ppm
- Drill and tap prior to putting valve on Delay of Repair (DOR)
- DOR signoff and other logistical steps
- Valve replacement program for chronic leakers with low emission
components
Oil and Gas Air Regulations What Happens Next?
Consent Decrees – Merit Energy
Enforcement Stipulations (continued)
- Initial detailed component inventory
- Initial valve tightening program for all newly installed valves
- Expedited (30 day) valve replacement timing for valves with initial
screening levels > 500 ppm
- Use of low emission packing material to repair valves
- Ensure that all replacement valves/pumps are evaluated
specifically for LDAR applicability in the facility MOC program
Oil and Gas Air Regulations What Happens Next?
Consent Decrees – Merit Energy
Enforcement Stipulations (continued)
- LDAR training requirements
- Enhanced LDAR QA/QC
- Daily LDAR monitoring technician sign-off that the day’s monitoring was
completed accurately
- Quarterly field verification of that the LDAR technicians are properly
implementing the LDAR program and records are properly maintained
- 3rd Party LDAR audits every other year (first one within the first year)
- Annual reports on the program, certified by high-level environmental
compliance official
Oil and Gas Air Regulations What Happens Next?
Consent Decrees – Noble Energy/Slawson Exploration
- Major operators in Colorado’s Denver-Julesburg and North Dakota’s
Williston basins
- Federal and State involvement, alleged SIP/FIP violations
- Focused on venting from storage tanks generally occurring during
separator dump cycles, releasing flash gases from the tanks
- “All condensate collection, storage, processing and handling operations,
regardless of size, shall be designed, operated, and maintained so as to minimize leakage of VOCs to the atmosphere to the maximum extent practicable”
- “Fluctuations in emissions that occur when the separator dumps into the
tank are reasonably foreseeable”
Oil and Gas Air Regulations What Happens Next?
Consent Decrees
- Stipulated penalty provisions for missing deadlines, etc.
- Significant reporting requirements
Oil and Gas Air Regulations What Happens Next?
Penalti nalties Noble
- ble
Sla Slawson son Civil Penalty $4.95 MM $2.1 MM Environmental Mitigation Projects $4.5 MM $1.5 MM + Supplemental Environmental Projects $4.0 MM $0
EPA’s Strategic Plan Concepts
- More Effective Regulations
and Permits
- Advanced Monitoring
- Electronic Reporting
- Expanded Transparency
- Innovative Enforcement
Next Generation Compliance
Oil and Gas Air Regulations What Happens Next?
http://www.epa.gov/compliance/next-generation-compliance
Optical Gas Imaging
- Forward looking infrared cameras that can see
hydrocarbons are a game changer for air compliance and enforcement
- Aliso Canyon (Porter Ranch), Los Angeles, California (link)
- Common tool for regulatory enforcement personnel
- Technology is advancing rapidly
- Intrinsically safe camera are here now
- Rebellion Photonics has a FLIR add-on that focuses on mass of
emissions
Oil and Gas Air Regulations What Happens Next?
Presenters
Oil and Gas Air Regulations What Happens Next?
Cal Ni Cal Niss ss
Senior Vice President cniss@Trihydro.com
Ja Jay C y Christ ristopher
- pher
Senior Scientist Specialist jchristopher@Trihydro.com
WHA WHAT WHY WHY WHERE WHERE WHEN WHEN WHO WHO HO HOW
Questions?
Thank You for Joining Us
Calvi Calvin Ni Niss ss
Senior Vice President cniss@trihydro.com
Ja Jay C y Christ ristopher
- pher
Senior Air Specialist jchristopher@trihydro.com
Cha Chad Flynn Flynn
Lead Project IT Professional cflynn@trihydro.com