MOTION IN VIRTUAL DEVELOPMENT PROCESS Lothar Teske Toulouse / - PowerPoint PPT Presentation

„MOTION“ IN VIRTUAL DEVELOPMENT PROCESS Lothar Teske Toulouse / 07.01.2005

Product Development Process Contents 1 Milestones 2 Development Partner 3 Network 4 Data Management 5 Synchronization Process 6 Development Tools 7 S ummary Lothar Teske / Toulouse / 07.01.2005 / 2

Future Targets in the Vehicle Development Process 4 Fast to Market Fast to Market 4 EngineeringEngineering Styl Styl. / Pack.. / Pack. Release Release Start of Start of Start Start Freeze Freeze Production Production 4 Workload Reduction Workload Reduction 4 n n Mule Mule Validation o Validation o 4 Prototype Reduction Prototype Reduction 4 i i s s s s Integrated Virtual Engineering i i M M Styl., Design, DMU, CAE, ME, Plants, ... Validation y y EngineeringEngineering Styl. / Pack.. / Pack. Styl Release Release Start of Start of a a Start Start Freeze Freeze Production Production d d o o T T Mule Structure Integration Validation Pilot HW Phases Initial ConceptStructure Integration Validation Virtual Phases Past Past EngineeringEngineering Styl Styl. / Pack.. / Pack. Release Release Start of Start of Start Start Freeze Freeze Production Production Mule Alpha Beta 1 Beta 2 Gamma Pilot HW Phases Simulation Lothar Teske / Toulouse / 07.01.2005 / 3

Milestones in the Development Process Engineering Engineering Styling / Package Styling / Package Start Start Release Release Start Freeze Production Start Freeze Production V i r t u a l V e h i c l e A s s e s s m e n t s V i r t u a l V e h i c l e A s s e s s m e n t s Initial Architecture Concept Conceptdet. Integration Validation Initial Virtual Architecture Vehicle Concept Conceptdet. Integration Styling Validation Architecture Design, Test Integration Validation Lothar Teske / Toulouse / 07.01.2005 / 4

Role of Design in the Development Process Alternative Styling Theme Styling Concept Development Alternatives 1 1 9 Competition 2 2 of up to 2 8 Math 3 Teams 3 Surface 7 3 Release Kickoff 4 6 5 VR supports Development in Clay Lothar Teske / Toulouse / 07.01.2005 / 5

Milestones in the Development Process Engineering Engineering Styling / Package Styling / Package Start Start Release Release Start Freeze Production Start Freeze Production V i r t u a l V e h i c l e A s s e s s m e n t s V i r t u a l V e h i c l e A s s e s s m e n t s Initial Architecture Concept Conceptdet. Integration Validation Initial Virtual Architektur Architecture Vehicle Concept Conceptdet. BOM Integration Validation 4 Determination of Hardpoints 4 Determination of Hardpoints for Architecture including for Architecture including - Underbody, Seat Concept - Underbody, Seat Concept - Axles Architecture - Axles Design, Test - Powertrain Integration - Powertrain Validation 4 Up-date of Predecessor 4 Up-date of Predecessor Simulation Models Simulation Models 4 First Target Balancing 4 First Target Balancing Lothar Teske / Toulouse / 07.01.2005 / 6

Milestones in the Development Process Engineering Engineering Styling / Package Styling / Package Start Start Release Release Start Freeze Production Start Freeze Production V i r t u a l V e h i c l e A s s e s s m e n t s V i r t u a l V e h i c l e A s s e s s m e n t s Initial Architecture Concept Conceptdet. Integration Validation Initial Virtual Architecture Vehicle Concept Conceptdet. Integration Validierung Architecture 4 Architecture Development Design, Test 4 Architecture Development Integration 4 Design and Release 4 Design and Release Validation of Mule Cars of Mule Cars 4 First Determination of 4 First Determination of Hardpoints in Styling Studio Hardpoints in Styling Studio Lothar Teske / Toulouse / 07.01.2005 / 7

Milestones in the Development Process Engineering Engineering Styling / Package Styling / Package Start Start Release Release Start Freeze Production Start Freeze Production V i r t u a l V e h i c l e A s s e s s m e n t s V i r t u a l V e h i c l e A s s e s s m e n t s Initial Architecture Concept Conceptdet. Integration Validation Initial Virtual Architecture Concept Vehicle Conceptdet. Integration Validation 4 Pre-Release of Styling 4 Pre-Release of Styling Architecture 4 Integration of Requirements from Design, Test 4 Integration of Requirements from Integration Styling, Styling, Validation Performance, Performance, Package, Package, Manufacturing etc. Manufacturing etc. Lothar Teske / Toulouse / 07.01.2005 / 8

Milestones in the Development Process Engineering Engineering Styling / Package Styling / Package Start Start Release Release Start Freeze Production Start Freeze Production V i r t u a l V e h i c l e A s s e s s m e n t s V i r t u a l V e h i c l e A s s e s s m e n t s Initial Architecture Concept Conceptdet. Integration Validation Initial Virtual Architecture Vehicle Concept Conceptdetail Integration Validation 4 Conceptdetail 4 Conceptdetail 4 Detailed Manufacturing Architecture 4 Detailed Manufacturing Design, Test Assessment (i.e. Material Flow) Integration Assessment (i.e. Material Flow) Validation 4 Virtual Reviews with all Partner 4 Virtual Reviews with all Partner - Plants - Plants - Service - Service Lothar Teske / Toulouse / 07.01.2005 / 9 - etc. - etc.

Milestones in the Development Process Engineering Engineering Styling / Package Styling / Package Start Start Release Release Start Freeze Production Start Freeze Production V i r t u a l V e h i c l e A s s e s s m e n t s V i r t u a l V e h i c l e A s s e s s m e n t s Initial Architecture Concept Conceptdet. Integration Validation Initial Virtual Architecture Vehicle Concept Integration Conceptdet. Validation 4 Development of Design Architecture 4 Development of Design Design, Test 4 Release (agreed through Integration 4 Release (agreed through Validation virtual Development) virtual Development) 4 Continued Support 4 Continued Support through Simulation through Simulation Lothar Teske / Toulouse / 07.01.2005 / 10

Milestones in the Development Process Engineering Engineering Styling / Package Styling / Package Start Start Release Release Start Freeze Production Start Freeze Production V i r t u a l V e h i c l e A s s e s s m e n t s V i r t u a l V e h i c l e A s s e s s m e n t s Initial Architecture Concept Conceptdet. Integration Validation 4 Validation of Simulation Models 4 Validation of Simulation Models Initial 4 Support for necessary late Virtual 4 Support for necessary late Architektur Product-/Part Changes Vehicle Product-/Part Changes Konzept Konzeptdet. 4 Virtual Plant 4 Virtual Plant Integration Validation Architektur Konstruktion, Test Integration Validation Lothar Teske / Toulouse / 07.01.2005 / 11

Development Partner Platform GM/ FIAT PE Body Powertrain Plants PE Chassis MEB PE Thermal MEP Vehicle Integration MEAC Vehicle Simulation Vehicle Development Electric/ & Trim Electronic Service Noise & Engineering Vibration Test & Safety Validation Eng. Supplier Supplier Lothar Teske / Toulouse / 07.01.2005 / 12

Data Management Integrated Systems & Data Formats Virtual CAE/CAT CAD Dimensions CAM Die Factory Styling Architecture Parasolid Data Management (Product & Process) Data Management (Product & Process) Common Visualization Tool Global Database System Service and Suppliers Visual Concept Design ME Process- Process Reviews Purchasing Reviews Simulation Documentation Finance Lothar Teske / Toulouse / 07.01.2005 / 13

Synchronization Process Engineering Styling / Package Start Engineering Styling / Package Start Release Release Start Start Freeze Freeze Production Production V i r t u a l V e h i c l e A s s e s s m e n t s V i r t u a l V e h i c l e A s s e s s m e n t s Initial Architecture Concept Conceptdet. Integration Validation Vehicle-Synchronization Virtual Assessment Engineering Milestone: i.e. Build Release Test Lothar Teske / Toulouse / 07.01.2005 / 14

Synchronization Process Engineering Styling / Package Start Engineering Styling / Package Start Release Release Start Start Freeze Freeze Production Production V i r t u a l V e h i c l e A s s e s s m e n t s V i r t u a l V e h i c l e A s s e s s m e n t s Initial Architecture Concept Conceptdet. Integration Validation Vehicle- Synchronization Virtual Assessment Engineering Milestone: i.e. Build Release Hardware & Test Hardware & Test Lothar Teske / Toulouse / 07.01.2005 / 15

Synchronization Process Vehicle-Synchronization CAE-Transfer Point Virtual Assessment Engineering Milestone: i.e. Build Release Hardware & Test Lothar Teske / Toulouse / 07.01.2005 / 16

Synchronization Process Vehicle-Synchronization Data from all Receipt of all Data to Development Partner build a complete Vehicle Final Date for Data Availability Synchro-Point DMU Digitaler Mock Up Build Virtual Vehicle Lothar Teske / Toulouse / 07.01.2005 / 17

Synchronization Process Vehicle Synchronization Lothar Teske / Toulouse / 07.01.2005 / 18

Synchronization Process CAE-Transfer Point Exchange Finite Models with Supplier Lothar Teske / Toulouse / 07.01.2005 / 19