MOLDOW A/S Our Regional Partner & Host - - PowerPoint PPT Presentation

▶
moldow a s
SMART_READER_LITE
LIVE PREVIEW

MOLDOW A/S Our Regional Partner & Host - - PowerPoint PPT Presentation

May 02, 2023 137 likes •527 views

MOLDOW A/S Our Regional Partner & Host http://www.pro-ambient.com http://www.moldow.com AGENDA General Company Presentation Achieving Better Power Efficiency in Filter Systems High Load Filters / MHL Plenum Type

slide-1
SLIDE 1

MOLDOW A/S

http://www.moldow.com http://www.pro-ambient.com

Our Regional Partner & Host

slide-2
SLIDE 2

AGENDA

  • General Company Presentation
  • Achieving Better Power Efficiency in Filter Systems
  • High Load Filters / MHL
  • Plenum Type Filters / Transflow System
  • High Efficiency Fans
  • Electromechanical Conveying
  • Energy Manager System
  • Questions?
slide-3
SLIDE 3
  • Moldow A/S was established in 2003

upon the merge between Jørgen Hansen Maskinfabrik A/S and Moldow Systems A/S.

  • Moldow A/S is a Danish company

manufacturing:

– Dust Extraction Systems – Painting Lines

  • The company’s core production facilities

are located in Denmark, and its products are exported worldwide.

  • Moldow US LLC, Sales company US
  • Moldow Russia, Sales company Russia
  • Sales offices in Poland and China
  • Sister company: BarkerBille A/S –

Industrial fans and silencers

Copenhagen Holsted

OFFICE HEAD OFFICE

MOLDOW A/S

slide-4
SLIDE 4

BarkerBille A/S

slide-5
SLIDE 5

Dust Extraction Systems

Energy efficient dust extraction and filter systems including fans, material transport and control systems. Direct export, or export through agents or local partners.

Painting Lines

Automated painting lines for coating

  • f wood, plastic and metal items

including ventilation. Direct export to markets and customers worldwide.

BUSINESS AREAS

slide-6
SLIDE 6

Markets Woodworking industry Corrugated cardboard industry Metal industry Plastic industry Mineral wool industry Other industries Products Filter systems Ductwork Project management Installations Fans

DUST EXTRACTION SYSTEMS

slide-7
SLIDE 7

Moldow A/S has supplied more than 10,000 modular filter systems worldwide. The filters are characterized by high efficiency, flexible process control, and fire and operational safety, and provide efficient filtration of air volumes from 2,000 m³/h up to 260,000 m³/h.

DUST EXTRACTION SYSTEMS

slide-8
SLIDE 8

Achieving Better Power Efficiency in Filter Systems

Why is better efficiency needed?

slide-9
SLIDE 9

Chilean Ministry of Energy has published an action plan to secure the achievement of the goals in the national energy strategy covering 2012-2030. Economic progress is directly tied to the availability of cheap, stable electricity.

Achieving Better Power Efficiency in Filter Systems

slide-10
SLIDE 10

12% reduction in Chilean energy demand in 2020 through efficiency projects! Establishes MEPS (minimum energy performance standards for equipment.

Achieving Better Power Efficiency in Filter Systems

slide-11
SLIDE 11

Achieving Better Power Efficiency in Filter Systems

Denmark is a Pioneer in Energy Efficiency Moldow has had focus on supplying energy efficient systems and components since the late 1990’s Denmark works with UNEP to promote the proliferation of energy efficiency programs worldwide.

slide-12
SLIDE 12

From “Best Practices and Case Studies for Industrial Energy Efficiency Improvement” Copenhagen Centre on Energy Efficiency (UNEP / DTU – 2016)

Achieving Better Power Efficiency in Filter Systems

slide-13
SLIDE 13
  • Housekeeping (existing systems)
  • Change Filter Bags regularly
  • Use manufacturer recommended bags
  • Service the filter and fans to assure correct function
  • Fix leaks in the system (assures correct function of system / no

blocking)

Achieving Better Power Efficiency in Filter Systems

slide-14
SLIDE 14
  • Control Systems (existing systems)
  • VFD for main fans to optimize air supply to system needs (60% of the

energy used in industry is used in motors)

  • Optimize control systems to assure correct cleaning of bags
  • Review system controls to see if they can be optimized

Achieving Better Power Efficiency in Filter Systems

slide-15
SLIDE 15
  • Simple Modification (existing systems)
  • Fans can be grossly over dimensioned and inefficient, replace with
  • ptimized efficient Fans as they break down or as efficiency project.

(Short payback time)

  • General replacement of components with more efficient versions as

they break down.

Achieving Better Power Efficiency in Filter Systems

slide-16
SLIDE 16
  • Process Integration / Alternative Process (New Systems)
  • High Load Filters – MOLDOW MHL
  • Plenum type Filters – MOLDOW TransFlow
  • High efficiency Fans – BarkerBille Program of energy efficient fans
  • Electromechanical conveying – Moldow Chain Conveyors
  • Energy Management Systems – Moldow Energy Manager System

Achieving Better Power Efficiency in Filter Systems

slide-17
SLIDE 17

High Load Filters – MOLDOW MHL

slide-18
SLIDE 18
  • Constant Low pressure drop over filter bags even with high loads
  • Bag design & quality of fabric assure long bag life
  • Effective regeneration assures low pressure drop for the complete life
  • f the bag
  • 24% Larger free volume around filter bags than typical traditional

filters

  • Reduced risk of waste blockage around bags
  • Reduced turbulence gives better flow through bags
  • 45% lower interstitial velocity than typical traditional filters
  • Improved separation of dust and chips from air
  • No filter blockage even at high loads

High Load Filters – MOLDOW MHL

slide-19
SLIDE 19

High Load Filters – MOLDOW MHL

  • Automatic cleaning

by high pressure blowers

  • Air inlet
  • Air return to the

production hall

  • Chain conveyor
  • Waste discharge
slide-20
SLIDE 20

High Load Filters – MOLDOW MHL

  • Air capacity 20,000
  • 200,000 m³/h
  • Continuous
  • peration 7 days a

week.

  • Negative & Positive

pressure operation

slide-21
SLIDE 21

Plenum Type Filters - MOLDOW TransFlow

slide-22
SLIDE 22

Plenum Type Filters - MOLDOW TransFlow

slide-23
SLIDE 23

Plenum Type Filters - MOLDOW TransFlow

slide-24
SLIDE 24

Plenum Type Filters - MOLDOW TransFlow

slide-25
SLIDE 25

MOLDOW Transflow based Energy Efficient System

The Transflow System Negative

  • perating Filter

Frequency controlled Fan Chain Conveyor System Energy Manager System Pneumatic dampers Waste extraction from active machines

slide-26
SLIDE 26

CASE: Filters and 86 m Transflow System to ensure energy savings

Customer: Mario Rioli Location: Donskoy, Russia

MOLDOW TRANSFLOW SYSTEM

slide-27
SLIDE 27

BarkerBille - High Efficiency Fans

slide-28
SLIDE 28

BarkerBille - High Efficiency Fans

Software for

 Fan dimensioning  Fan configuration

slide-29
SLIDE 29

BarkerBille - High Efficiency Fans

slide-30
SLIDE 30

Electromechanical Conveying – MOLDOW Chain Conveyors

Dillute Phase System

slide-31
SLIDE 31

Electromechanical Conveying – MOLDOW Chain Conveyors

slide-32
SLIDE 32

Electromechanical Conveying – MOLDOW Chain Conveyors

All MOLDOW Filters are available with energy efficient Chain Conveyor for internal waste handling.

slide-33
SLIDE 33

MOLDOW Energy Management Systems

 Major energy savings  Adjustment of the airflow to actual need  Increase of the capacity of the filter system  Correct extraction at all times  Individual monitoring of each machine  Airflow “on demand”

ENERGY CONTROL & MONITORING SYSTEM

slide-34
SLIDE 34

MOLDOW Energy Management Systems

slide-35
SLIDE 35

MOLDOW Energy Management Systems

slide-36
SLIDE 36

CASE: Complete System for Wood Panels Manufacturer

Customer: Decorative Panels Ltd. Location: United Kingdom

MOLDOW Energy Management Systems

slide-37
SLIDE 37

MOLDOW Energy Efficient Systems

 Save up to 70% in energy  Flexibility due to modular design  Improved Environmental footprint  Better production security

slide-38
SLIDE 38

THE END

Any Questions?

Contact:

Andy Andersen

Area Sales Manager, Moldow A/S aan@moldow.com +45 20 75 70 07