MicroHAWKBarcode Readers and Smart Cameras Omron Automation Americas - - PowerPoint PPT Presentation
MicroHAWKBarcode Readers and Smart Cameras Omron Automation Americas - - PowerPoint PPT Presentation
MicroHAWKBarcode Readers and Smart Cameras Omron Automation Americas Short Overview Contents Traceability Overview Omron Solutions Offering MicroHAWK Smart Camera and Code Reader Common Applications If you are not investing in
Contents
- Traceability Overview
- Omron Solutions Offering
- MicroHAWK Smart Camera and Code Reader
- Common Applications
“If you are not investing in new technologies like traceability, you won’t exist much longer.” Johann Weber, CEO of Zollner Electronics Forbes Magazine, October, 2019
3
Taint nted F d Food Smartpho phone ne Quality ty Counter erfei eit Drugs gs Vehicl cle R e Recal alls Standardiz izatio ion
Compliance and Regulation Expansion of manufacturing flexibility
Cus Customized O Orde dering ng High P gh Precision P n Produc duct Compatib ibility lity Increasing n ng numbe mber o
- f
mini niatur ure c compo mpone nent nts In Incr creas asing V Var ariety
Market Environment and Traceability Drivers
Traceability Objectives by Industry
MicroHAWKis Part of the Omron Traceability Solution Offering
COMMUNICATE READ MARK VERIFY
Select proper barcode reader configuration for application Communicate with data management System(s) Select the right marking process and process parameters for application Use verification to check/monitor mark quality
- ff-line/in-line
M V R C
What is MicroHAWK?
Incredibly Small
- Smallest, highest-performance engine on the market
Incredibly Intuitive
- Easy to configure
- Easy to use w/o having to install , launch, or maintain software
Incredibly Powerful
- Reads most barcodes right out of the box with no tuning
- Provides both 1D and 2D high speed code reading, replacing laser type
scanners in many applications
Incredibly Agile
- Provides outstanding value with scalable as your requirements increase
- Broad variety of optics, lighting, speed and connectivity to suit specific
application needs
- Connectivity via USB, Serial, Ethernet TCP/IP
, EtherNet/IP , PROFINET
MicroHAWK is a modular set
- f Barcode Reader and
Machine Vision products built around a small, rugged, high-performance, modular imaging engine.
Typical Applications
MicroHAWKApplications -Robotics
Over the belt Read and Inspect On board guidance
MicroHAWKTechnology
- Industrial Ethernet Connectivity to all major control platforms
- Multi-reader Networking for High Speed 360 degree code reading
- High Resolution, Long Range Reading
- Auto-Adaptation for Flexible Manufacturing / Autofocus & On-board
Configuration Database for production optimization on the fly
- On-board Logic for Code Contents and Print Quality Checking
- Advanced Security Features
MicroHAWKModels (V = ID Reader, F = ID + Vision)
Model Core Functionality
ID-20/MV-20
Plastic Enclosure IP40 USB 4 Red + 4 White LEDs Fixed focus lens
V320/F320
IP40 Serial, locking connector 4 Red + 4 White LEDs Fixed focus lens
V330/F330
IP40 Ethernet TCP/IP, locking connector 4 Red + 4 White LEDs Fixed focus lens
V420/F420
IP54 Serial locking connector Opto-isolated I/O 4 Red + 4 White LEDs, 8 add-on LEDs Auto-focus and fixed focus lens
V430/F430
IP65/67 Serial/Ethernet/EIP/PN Opto-isolated I/O 4 Red + 4 White LEDs 8 add-on LEDs, optional 24 LEDs Auto-focus and fixed focus lens
Sensor Options
WVGA, 0.34MP, Global Shutter, 60 FPS (frame/sec)
- Up to ~2.5 m/sec linear speed
SXGA, 1.2MP, Global Shutter, 42 FPS
- High Resolution ANDHigh Speed ANDHigher Sensitivity
- Sensitivity rivaling CCD sensors
- Enabling very high linear speed applications
º T ested at ~7 m/sec with external lighting
QSXGA, 5MP Rolling Shutter, 5 FPS
- Highest resolution available
- Color for vision applications
High Speed now standard on all versions
Each sensor available on all MicroHAWK models
Optics Options
Industry-standard M12 Lenses
- Wide (Standard Density)
- Wider Field of View at nominal distance
- Consistently reads 5mil data matrix at 2.0” (50mm)
- Medium (High Density)
- Smaller Codes, Further away
, Smaller Field of View
- Consistently reads 3.3mil data matrix at 2.0” (50mm)
- Narrow (Ultra-High Density) / release pending
- Tiny Codes “2mil” up close, ultra small Field of View
- Consistently reads 2.0mil data matrix at 2.5” (64mm)
7 fixed focal length lens options
º 50-300 mm (2”-12”) working ranges standard
2 Auto-focus (V/F 4xx only) liquid lens
º 50-300 mm º 75 –1200mm
SD & HD Focal Distance Inches mm 2.0 50 2.5 64 3.2 81 4.0 102 5.2 133 7.5 190 11.8 300 UHD Focal Distance Inches mm 2.0 64 15.7 400
Autofocus Lens and Photometry Adjustment
TRUE Autofocus (V/F4xx models)
- Liquid Lens
- Auto Photometry (Exposure & Gain)
- Click Screen “SPOT” Focus
- Auto Re-Focus after 5 No Reads
- Focus Calibration under 2 seconds
- Reaction Time 60-70ms
º ~10X Faster than previous generation imagers
- Simplified SW Interface
º T
- ggle between AF and Fix Focus
Software Options
Decoder / 2 levels of software
- Plus (1D/2D Omnidirectional)
- X-Mode (All of the above plus Direct Part Mark)
- Can be upgraded using field installed license codes
Vision Software / 3 levels of software
- AutoVISIONmachine vision only (no barcode)
- AutoVISIONmachine vision + barcode reading + code quality grading
- Visionscape(Full AutoVISIONand VisionscapeToolsets)
- Can be upgraded using field installed license codes
Onboard Lighting Standard and Options
V/F 3xx Models
- 4 Red (625nm) + 4 White
LEDs
- No other options
- Power LED, 2 Target Pattern
LEDs, 2 Good Read Green Flash LEDs
- Optional external strobe control
- Control of illumination
brightness and timing via WebLink V/F wxx Models
- 4 Red + 4 White LEDs
- Optional 8 White, Red,
Blue, or IR LEDs, factory or field installed as a kit
- V/F430 1.2MP only has
- ptional 24 LED Ring Light
(red or white) factory installed
- Optional external strobe
control
- Control of illumination
brightness, timing, and
- ptional LEDs via WebLink
MicroHAWKSoftware -WebLinkOverview
Industries first web-browser-based set-up tool
- Supports standard browsers like Chrome, IE, Firefox, etc.
“No Software” setup tool for MicroHAWK
- No GUI software for users to install
Simple setup
- Easy and intuitive for novice users
Fast, responsive design
- Live, high-resolution image viewing
- Immediate updates when the user changes settings
Incredibly intuitive
Updated Software for V320/330/420/430 Code Readers
- New DDU – Device Discovery Utility for camera configuration and software updates
- Discovers ALL code readers or smart cameras on the network
- Works with MIXED networks of Microsand Red and Omron Black cameras
- Including MicroHAWK and Hawk MV4000 cameras
- WebLink 2.0 – New major WebLink release with many customer requested features
- Password Protection
- Code Verification
- Enhanced Match String
- Format Output String Scripting
- Advanced X-Mode decoder options for difficult to read codes
- Configuration Database
- Daisy Chain capability
Daisy Chain (Master/Slave) Multi-Reader Coordination
- Feature: Combine up to 8 readers into single decoding group. Used to find single code on
individual item, or multiple codes on multiple products. Allows for 360 degree product inspection and code reading when the code location is unpredictable.
- Benefit: Enables multi-reader coordination without external PLC or PC
- Typical Use: Across the web or 360 degree code reading
- Configuration: One “Parent” reader (master), multiple “Child “readers (2-8 cameras)
- Trigger and all results from Children passed though controlling Parent Reader.
- Help Reference: WebLink Help->Quick Start->Daisy Chain Configuration
- User Access: Setup through the Device Discovery Utility (DDU)
Single Code Read Multiple Code Read
Format Output / String Scripting
- Feature: Allows users to modify output string prior to sending result
- Benefit: Greater flexibility integrating the code reader
- Users can put predefined or user
defined Pre and Postambles around string
- User can choose the condition to modify
the string based on code content, type, length or database index
- In this case the string will be modified if
it matches “Test?mil” (using placeholder).
Configuration Database
- User defines number of configurations in advanced settings
- Configurations are set up individually and saved individually through setup dialog
- The save button is used to store settings to each database entry
- Feature: Configuration DB is used to try multiple decode options in one read cycle
- Benefit: Ability to reliably read many codes that require significantly different settings
- f imaging (WOI/ROI/shutter/gain), focus distance, or processing parameters
Code Quality Checking/Monitoring
- Feature: Code quality checking/monitoring (Not fully ISO compliant verification –
Lighting not to ISO spec and system cannot be calibrated)
- Benefit: Allows in-line monitoring of print or mark quality during production
- Works for 1D Barcodes, DataMatrix and QR Codes
- Supports ISO/IEC 15415, 15416-2016, 16022 and 29158
- Tests can be applied individually. Grade reports as part decoded string output.
- IO Connected to 16022 Verification only
Password Protection –Account Management
- Feature: Control user access to reader
- Benefits: Enables control over reader settings to qualified personnel only
Required in pharma/medical device and other validated applications
- Access Levels:
- Administrator - Can add new users
- Controllers - Can change reader settings
- Monitors - Can login and view only
Step 1: Activate Step 2: Set up Admin account Step 3: Add users
X-Mode Barcode Decoding Algorithm
Superior decoding
- Any code, any surface, at any speed
Best-in-class decoding of 1D/2D/DPM out of the box Optimize Mode
- Saves information of the target symbol allowing it to be processed quicker
and more consistently
Damaged Mode
- Ideal for decoding when physical damage is present
- High-density and out-of-focus codes
Train Mode
- Improved speed and readability
Read Cycle Report available in XML format for ease of integration
AutoVisionMachine Vision Software for MicroHAWK
- AutoVISION Machine Vision Software
- Easiest software available for beginners to
machine vision
- Simplifies common machine vision
applications
- Intuitive navigation with instant automated
feedback
- Scalable to more complex applications
- Comprehensive tool set
Questions Answers
26