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Metal Additive Manufacturing Technologies and Applications Overview Jim Snodgrass Metal AM Simplified MIM-Similar Powder Bed Fusion Directed Energy Deposition Other https://am-power.de/en/insights/ 2 TOMORROWS

  1. Metal Additive Manufacturing Technologies and Applications Overview Jim Snodgrass

  2. Metal AM Simplified • MIM-Similar • Powder Bed Fusion • Directed Energy Deposition • Other https://am-power.de/en/insights/ 2 TOMORROW’S MANUFACTURING TODAY

  3. Feature Size vs Deposition Rate • MIM-Similar • Powder Bed Fusion • Directed Energy Deposition • Other https://www.digitalalloys.com/blog/ 3 TOMORROW’S MANUFACTURING TODAY

  4. MIM-Similar (Resin Based) • Admatec Slurry Deposition then Sinter (316L, 17-4PH, Inconel 625, Copper) • Tethon Ferrolite (Iron after Sinter). $150 • Cytosurge: Micron level Copper Sulphate Printing 4 TOMORROW’S MANUFACTURING TODAY

  5. MIM- Similar (XJET) • Nanoparticle 17-4 SS suspended in droplets. Deposited alongside support material. Suspension liquid dissolves. Entire build is then sintered. • Extremely fine detail 5 TOMORROW’S MANUFACTURING TODAY

  6. MIM- Similar Extrusion and Powder Based) 6 TOMORROW’S MANUFACTURING TODAY

  7. MIM- Similar (Extrusion Based) • Desktop Metal Studio • Markforged Metalx • Pollen M 7 TOMORROW’S MANUFACTURING TODAY

  8. Iro3d 8 TOMORROW’S MANUFACTURING TODAY

  9. MIM-Similar (Powder Base) Desktop Metal Production HP Metal Jet Digital Metal 3DEO 9 TOMORROW’S MANUFACTURING TODAY

  10. MIM-Similar (Powder Base) • ExOne • GE -Parts filling a 3d volume is • Stratasys LPM an essential concept- 10 TOMORROW’S MANUFACTURING TODAY

  11. Powder Bed Fusion 11 TOMORROW’S MANUFACTURING TODAY

  12. Powder Bed Fusion 12 TOMORROW’S MANUFACTURING TODAY

  13. Powder Bed Fusion (E-Beam) 13 TOMORROW’S MANUFACTURING TODAY

  14. Joule Printing (Digital Alloys). DED-Like, Smaller Features 14 TOMORROW’S MANUFACTURING TODAY

  15. Powder DED 15 TOMORROW’S MANUFACTURING TODAY

  16. Cold Spray Spee3d Titomic 16 TOMORROW’S MANUFACTURING TODAY

  17. Wire DED 17 TOMORROW’S MANUFACTURING TODAY

  18. Friction Welding Meld: Larger parts and uses friction stir instead of ultrasonic welding Fabrisonic: heat exchangers, dissimilar metals, embedded electronics. 18 TOMORROW’S MANUFACTURING TODAY

  19. Xerox (Vader Magnetojet) 19 TOMORROW’S MANUFACTURING TODAY

  20. Lightning Round 20 TOMORROW’S MANUFACTURING TODAY

  21. Summary • MIM-Similar (Sintering): Powder base will offer high production rates and good detail. Extrusion will be niche or lower volume • Powder Bed Fusion: Will become more efficient but still highly expensive per part. Very good detail, material availability and mature process control. Industry of ancillaries advancing quickly • Directed Energy Deposition . Coarse deposition but great material control and low cost per part. Large to very large parts but limited production volume • Other. New technologies will https://am-power.de/en/insights/ continue to create many more exceptions to every example in 21 https://www.digitalalloys.com/blog/ TOMORROW’S MANUFACTURING TODAY this presentation

  22. Metal Additive Manufacturing Technologies and Applications Overview Questions? Jim Snodgrass 732 887 0735 Jims@cimquest-inc.com

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