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Metal AM Simplified
TOMORROW’S MANUFACTURING TODAY
- MIM-Similar
- Powder Bed Fusion
- Directed Energy Deposition
- Other
Metal Additive Manufacturing Technologies and Applications Overview - - PowerPoint PPT Presentation
Metal Additive Manufacturing Technologies and Applications Overview - - PowerPoint PPT Presentation
Metal Additive Manufacturing Technologies and Applications Overview Jim Snodgrass Metal AM Simplified MIM-Similar Powder Bed Fusion Directed Energy Deposition Other https://am-power.de/en/insights/ 2 TOMORROWS
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Feature Size vs Deposition Rate
TOMORROW’S MANUFACTURING TODAY
https://www.digitalalloys.com/blog/
- MIM-Similar
- Powder Bed Fusion
- Directed Energy Deposition
- Other
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MIM-Similar (Resin Based)
TOMORROW’S MANUFACTURING TODAY
- Admatec Slurry Deposition then
Sinter (316L, 17-4PH, Inconel 625, Copper)
- Tethon Ferrolite (Iron after Sinter).
$150
- Cytosurge: Micron level Copper
Sulphate Printing
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MIM- Similar (XJET)
TOMORROW’S MANUFACTURING TODAY
- Nanoparticle 17-4 SS suspended in droplets. Deposited alongside support
- material. Suspension liquid dissolves. Entire build is then sintered.
- Extremely fine detail
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MIM- Similar Extrusion and Powder Based)
TOMORROW’S MANUFACTURING TODAY
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TOMORROW’S MANUFACTURING TODAY
- Desktop Metal Studio
- Markforged Metalx
- Pollen M
MIM- Similar (Extrusion Based)
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Iro3d
TOMORROW’S MANUFACTURING TODAY
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MIM-Similar (Powder Base)
TOMORROW’S MANUFACTURING TODAY
Desktop Metal Production HP Metal Jet Digital Metal 3DEO
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TOMORROW’S MANUFACTURING TODAY
- ExOne
- GE
- Stratasys LPM
- Parts filling a 3d volume is
an essential concept-
MIM-Similar (Powder Base)
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Powder Bed Fusion
TOMORROW’S MANUFACTURING TODAY
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Powder Bed Fusion
TOMORROW’S MANUFACTURING TODAY
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Powder Bed Fusion (E-Beam)
TOMORROW’S MANUFACTURING TODAY
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Joule Printing (Digital Alloys). DED-Like, Smaller Features
TOMORROW’S MANUFACTURING TODAY
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Powder DED
TOMORROW’S MANUFACTURING TODAY
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Cold Spray
TOMORROW’S MANUFACTURING TODAY
Spee3d Titomic
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Wire DED
TOMORROW’S MANUFACTURING TODAY
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Friction Welding
TOMORROW’S MANUFACTURING TODAY
Meld: Larger parts and uses friction stir instead of ultrasonic welding Fabrisonic: heat exchangers, dissimilar metals, embedded electronics.
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Xerox (Vader Magnetojet)
TOMORROW’S MANUFACTURING TODAY
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Lightning Round
TOMORROW’S MANUFACTURING TODAY
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Summary
TOMORROW’S MANUFACTURING TODAY
https://am-power.de/en/insights/ https://www.digitalalloys.com/blog/
- MIM-Similar (Sintering): Powder base will offer high production
rates and good detail. Extrusion will be niche or lower volume
- Powder Bed Fusion: Will become more efficient but still highly
expensive per part. Very good detail, material availability and mature process control. Industry of ancillaries advancing quickly
- Directed Energy Deposition. Coarse deposition but great
material control and low cost per part. Large to very large parts but limited production volume
- Other. New technologies will
continue to create many more exceptions to every example in this presentation
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