Mechanical perfection , technological passion About ROMANIA Romania - - PowerPoint PPT Presentation

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Mechanical perfection , technological passion About ROMANIA Romania - - PowerPoint PPT Presentation

Jun 15, 2023 7 likes •392 views

Romanian Technological Equipment Mechanical perfection , technological passion About ROMANIA Romania is a country located at the crossroads of Central and Southeastern Europe, bordering on the Black Sea. Romania shares borders with Hungary and

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Mechanical perfection , technological passion

Romanian Technological Equipment

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About ROMANIA

Romania is a country located at the crossroads of Central and Southeastern Europe, bordering on the Black Sea. Romania shares borders with Hungary and Serbia to the west, Ukraine and Moldova to the northeast and east, and Bulgaria to the south. At 238,400 square kilometers Romania is the ninth largest country of the European Union by area. The capital and largest city is Bucharest, the sixth largest city in the EU with about two million habitants. Romania has a climate that is transitional between temperate and continental, with four distinct seasons. With a Gross Domestic Product of around 325 billion dollars for the year 2011, Romania is an upper-middle income country economy and has been part of the European Union since 1 January 2007.

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About BUZAU

Buzau City is located in Southeastern region of Romania, in the historical region of Walachia. With a population of around 150.000 habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for automotive industry, metallurgical parts, glass, textiles, food, wood, etc. Buzau can be reached on DN2 (Euro 85) from Bucharest and major cities of Moldova. Also, it can be reached on DN1B from Ploiesti, Brasov and other cities located in the central region of Romania and on DN2B from Braila and Galati. The nearest international Airport is Henry Coanda, located in Otopeni, 115 km far from Buzau.

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Location of ROTEC in Buzau

S.C. ROTEC S.A. Aleea Industriilor Street, 120068 Buzau, ROMANIA Phone: +40 238 710 625 Fax: +40 238 710 062 E-mail: marketing@rotec.ro Website: www.rotec.ro

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General information

With more than 40 years of experience in its field of activity, Rotec S.A. was established in 1971, as state owned company. In November 2001 the company was privatized. As a leading manufacturer of technological equipment in this area of Europe, ROTEC S.A. is in a continuous pursuit of enhancing the quality level and diversity of its' products range, as well as in search of opportunities to forge long lasting relationships with high calibre clients. In this respect, we are working together with our traditional clients and are in search of new ones, so that we may provide complete turnkey plants in areas of the world which we have had little or no contact with, areas such as: Africa, Asia, South America.

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Evolution of turnover

2008

Yearly Turnover

2008 2009 2010 2011 2012 (*) Forecast for 2013 (*) 22.708.960 € 13.065.453 € 9.597.097 € 15.200.724 € 10.873.400 € 11.500.000 €

2009 2010 2011 2012

* Without the turnover of FORJA ROTEC SRL

2013

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Main Certificates

ISO 9001:2008 Quality Management System ISO 14001 Environmental Management EN ISO 3834-2 Pipeline manufacture; Execution and mounting of metallic structures Certificate for execution and constructor’s qualification of steel structures acc. to DIN 18800-7:2008-11 Issued by SGS Romania Date of expiry: January 18th 2016 Issued by SGS Romania Date of expiry: November 21st 2014 Issued by TÜV Austria Date of expiry: May 13th 2013 Issued by GSI SLV Germany Date of expiry: April 23rd 2014

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ROTEC’S Timeline

Past products

Year 1971 The Terracing Equipment Enterprise was established, with a capacity of 13.200 tons/year of terracing equipment; the main products were compacting rolls for the domestic and foreign market. The factory is extended by placing into operation of the main workshop, heat treatment facilities, technical and utilities annex buildings. Products range shifts towards metallurgical equipment, therefore the factory is renamed to Technological Equipment Enterprise, Buzau. By merging with the Mechanical Technological Equipment Enterprise, the Technological Equipment Enterprise Buzau is established, within it S.C. ”ROTEC” S.A. stands out as the METALLURGICAL EQUIPMENT FACTORY (FUM) Buzau. Year 1973 Year 1974 Year 1975

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ROTEC’S Timeline

Past products

Year 1976 By State Decree no. 321, new investments are approved and later put into operation: in 1978 the new workshop for the manufacturing of metallurgical machines, and the Forge in 1982. Year 1986 By State Decree no. 21 / 21.01.1986, The Metallurgical Machines Enterprise Buzau was established (starting with 01.01.1986), by reorganizing the Metallurgical Equipment Factory, formerly encompassed within the Technological Equipment Enterprise Buzau. Year 1990 In compliance with Law no. 15/1990, by Government Decree no. 1213 / 20.11.1990, The Metallurgical Machines Enterprise Buzau ceases operations and S.C. ROTEC S.A. Is established by taking over all assets of the dissolved entity. Year 1997 The Quality Assurance System is implemented in accordance to SR EN ISO 9002: 1995

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ROTEC’S Timeline

Past products

Year 2000 The Quality Assurance System, documented, implemented and maintained in accordance to the requirements of SR EN ISO 9002:1995 is certified by SIMTEX – OC SA Bucharest. Year 2001 S.C. ROTEC S.A. Buzau is privatised. Year 2003 The Quality Management System, which was previously implemented, maintained and continuously improved in accordance to the requirements of SR EN ISO 9001:2001, was certified by SGS Romania.

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ROTEC’S Timeline

Past products

Year 2005 The Environment Management System which was previously implemented, maintained and continuously improved in accordance to the requirements of SR EN ISO 14001: 2005 was certified by SGS Romania. Year 2006 SC ROTEC SA Buzau researches and implements The Integrated Quality – Environment – SSO, SMI CMSSO, in accordance to the requirements of SR EN ISO 9001: 2001, SR EN ISO 14001: 2005.

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ROTEC’S Timeline

Year 2011 At the beginning of 2011, the forge workshop has separated from ROTEC, becoming and independent company, named “FORJA ROTEC SRL”. This company is now a member

  • f Rotec Group, having the same ownership. With more than 100 employees, FORJA

ROTEC SRL has a monthly turnover of about 750.000 Euro, supplying forged parts in Romania and abroad.

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CUTTING:

  • 2 CNC cutting machines (including plasma units);
  • Cutting saws with continuous blade;
  • Cross cut shears.
  • 2 rolling machines (max. thick. = 25 mm, max. width = 3000

mm)

  • 1 CNC bending machine (300 tf, max. length = 6000 mm)‏;
  • 2 hydraulic presses, up to 1600 tf.

ROLLING, BENDING AND FORMING:

Equipment used in production

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Equipment used in production

MACHINE-TOOLS:

  • 2 CNC parallel lathes, (max. diameter = 860

mm, max. length = 3000 mm);

  • 2 CNC vertical milling machines;
  • 1 CNC boring/threading machine;
  • Parallel lathes (max. diameter = 1230 mm,
  • max. length = 12000 mm);
  • Vertical lathe (max. diameter = 8200 mm);
  • Horizontal boring/milling machines (max.

diameter of shaft = 230 mm, max. length =17000 mm, max. height/depth =4000/3500mm);

  • longitudinal plane milling machines

(max..length = 8000 mm, max. height = 2500 mm);

  • circular teething machines

(max. diameter = 2000 mm, max. module = 25);

  • External cylindrical grinding machines

(max. diameter = 800 mm, max. length = 6000 mm)‏

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WELDING:

  • LINCOLN, ESAB, MILLER, AIR LIQUID, KEMPI equipment for all

welding procedures (SAW, GTAW, MIG/MAG, electric with covered electrodes); welding girders;

  • Positioners.
  • Spectrometer for chemical analysis;
  • Non destructive examinations for welded seams (RT, UT, MT, PT);
  • Equipment for hydraulic tests, up to 150 bars;
  • Laboratories for mechanical tests, for chemical analysis; for

metallographic examinations;

  • Shot blasting units;
  • Spray painting room

CONTROL AND OTHER EQUIPMENT:

Equipment used in production

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LIFTING AND TRANSPORT EQUIPMENT:

  • Travelling cranes, up to 80 tf
  • Single-beam travelling crane, up to 3,2 tf
  • Automotive crane, 16 tf
  • Tractors and trucks.

Equipment used in production

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Main Products Detailed by Category

Rotec has a production capacity of 750 tons / month, of which:

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.

Main Products – Metallurgical Industry

ROTEC S.A. has manufactured and delivered equipment for:

Geographic Region Delivered equipment Client Germany Parts for rolling mills Sawing equipment (hot and cold saws) Strip accumulators Piling Machines Tundish cars SMS Group Otto Junker Hermann Germany Achenbach Germany Netzsch Germany Romania Skip pulley Tundish cars Spare parts for rolling mills and furnaces Arcelor Mittal Romania Iran Turning tables SMS Group Russia Parts for rolling mills, conveying belts, rake conveyors Piling machines SMS Group Danieli Group Thailand Sawing equipment SMS Group Poland, Saudi Arabia Axial fans Howden UK Austria Parts for rolling mills Pamminger Austria Inteco Austria Belgium Rotary furnace Andritz Maerz Germany

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Main Products – Metallurgical Industry

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Main Products – Metallurgical Industry

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Main Products – Metallurgical Industry

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Main Products – Metallurgical Industry

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Main Products – Metallurgical Industry

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Main Products – Metallurgical Industry

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Main Products – Cement Industry

ROTEC S.A. has manufactured and delivered equipment for:

Geographic region Delivered equipment Client Italy Stackers, reclaimers, bucket elevators, immersion tubes Bag filters, preheaters, pan conveyors, fan casings Stackers, reclaimers, coal mills, cyclones Marubeni Japan Kobe Steel Japan Ishikawajima Harima Industry Japan Romania Coal warehouse, stacks, screw conveyors, flaps, ducts Raw mill ducts, flaps Holcim (Romania) SA Ciment Carpatcement Fieni, Romania Bulgaria Ducts, immersion tubes Holcim (Romania) SA Ciment United States Parts for stackers and reclaimers Aumund Germany New Caledonia Cyclones Holcim (Romania) SA Ciment Germany Parts for stackers and reclaimers Heidelberg Cement Aumund Germany

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Main Products – Cement Industry

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Main Products – Chemical and Petrochemical Industry

ROTEC S.A. has manufactured and delivered equipment for:

Geographic region Delivered equipment Client United States of America Butt-weld fittings Allied Fitting USA Canada Butt-weld fittings Allied Fitting Canada Italy Butt-weld fittings Allied International Italy Tectubi Raccordi Italy Virgilio Cena Italy Commerciale Tubi Acciaio Italy Romania Forged parts Butt weld fittings Expansion joints Bag filters Cameron Romania Vilmar Rm. Valcea, Romania Rominserv Constanta, Romania Electroputere Craiova, Romania Russia Glycol degasser skids, air coolers, heat exchangers Rus Gaz Engineering Group Russia France Heat exchangers, filters, skids, pressure vessels, columns Alstom Power France, Perrier Sorem France

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Main Products – Chemical and Petrochemical Industry

Currently, ROTEC’s range includes the following types of WELDED ELBOWS :

Outer diameter (inches/mm) Material quality Wall thickness 900 and 450 Long radius elbows (LR) Up to 35 mm 20” – 508,80 ASTM A-234 WPB ASTM A-420 WPL6 24” – 609,60 26” – 660,40 28” – 711,20 30” – 762,00 32” – 812,80 36” – 914,40 38” – 965,20 40” – 1016,00 42” – 1066,80 48” – 1219,20 900 and 450 Short radius elbows (SR) 28” – 711,20 ASTM A-234 WPB ASTM A-420 WPL6 30” – 762,00 32” – 812,80 36” – 914,40

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Main Products – Chemical and Petrochemical Industry

Currently, ROTEC’s range includes the following types of BUTT WELD CAPS :

Outer diameter at bevel (inches/mm) Material quality Wall thickness 3” – 88,90 ASTM A-234 WPB ASTM A-420 WPL6 Up to 35 mm 4” – 114,30 5” – 141,30 6” – 168,30 8” – 219,10 10” – 273,00 12” – 323,80 14” – 355,60 16” – 406,40 18” – 457,20 20” – 508,00 22” – 558,80 24” – 609,60 26” – 660,40 28” – 711,20 30” – 762,00 32” – 812,80 36” – 914,40

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CONCENTRIC REDUCERS:

Size (inches) Material quality Wall thickness

Between 24”x20” and 48”x46” ASTM A-234 WPB ASTM A-420 WPL6 From 8 to 20 mm

ECCENTRIC REDUCERS:

Main Products – Chemical and Petrochemical Industry

Currently, ROTEC’s range includes the following types of WELDED REDUCERS :

Size (inches) Material quality Wall thickness

Between 24”x20” and 72”x58” ASTM A-234 WPB ASTM A-420 WPL6 From 8 to 20 mm

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Main Products – Chemical and Petrochemical Industry

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Main Products – Waste recycling and renewable energy

ROTEC S.A. has manufactured and delivered equipment for:

Geographic region Delivered equipment Client Switzerland Italy Belgium Support and transport structures for waste incinerators Chutes for waste ash disposal Combustion Consortium Ltd. London, UK United Arab Emirates Support and transport structures for waste incinerators, chutes for waste ash disposal Al Jowdah Steel, United Arab Emirates China Complete waste incinerators Keppel Seghers Belgium Saudi Arabia Romania Manufacturing and site erection of turn-key projects for waste recycling Bic Systems Belgium China Indonesia Singapore Taiwan Condenser tube cleaning systems Ball strainers Condensers and heat exchangers Alstom Power France

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Main Products – Waste recycling and renewable energy

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On-Site Assembling

ROTEC S.A. has delivered and performed on-site assembling for:

Geographic region Delivered equipment Client Slobozia, Romania Waste incinerator BIC Systems Belgium Jubail, Saudi Arabia Waste incinerator BIC Systems Belgium Annaba, Algeria Chute for gas cooling Mittal Steel Annaba, Algeria Alesd, Romania Coal storage warehouse Holcim (Romania) SA Ciment

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On-Site Assembling

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Main Products – Expansion Joints

  • One layer axial expansion joints
  • Multilayer lens type expansion joints
  • Multilayer lens type expansion joints for high pressure 330 MW turbo-engine pre-heaters
  • Axial multilayer lens type expansion joints for ship engines exhaust pipes
  • Bellows sealing for special valves
  • Axial expansion joint with thermal shielding and coupling collars for internal combustion.
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Main Products – Expansion Joints

  • Angular lens type expansion joints with rotation couplings
  • Angular expansion joints with cardan couplings;
  • Lateral lens type expansion joints
  • Reverse flow combustion chamber
  • Titanium expansion joints
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ROTEC’s Main Clients