SLIDE 1 Leveraging Technology to Design + Deliver Manufactured Construction in Healthcare Manufactured Construction 101
June 2nd 2016, Vancouver BC
Erika Washington – Director, Alberta Infrastructure, Edmonton Region Kristin Moore – Director of Healthcare, DIRTT
SLIDE 2
Conventional Construction
SLIDE 3
Changing Behaviours - Prefab
SLIDE 4
Changing Behaviours - Prefab
SLIDE 5
Changing Behaviours – Yet Interiors Still Stick Built
SLIDE 6
CUSTOM CONSTRUCTION MASS PRODUCTION What if Interiors Were the Best of Both Worlds?
SLIDE 7
CUSTOM CONSTRUCTION MASS PRODUCTION MANUFACTURED CONSTRUCTION What if Interiors Were the Best of Both Worlds?
SLIDE 8 Manufactured Approach – Leverage Technology
3week
target (or better)
SLIDE 9 Disruptive Technology - ICE
9
PICTURE OF THE DIFFERENT OUTPUTS OF ICE
SLIDE 14
Manufactured Approach – Fully Integrated BIM Platform
SLIDE 15
Construction Sequencing
SLIDE 16
The Space 20,000 sq. ft. empty graded slab on the 1st floor of a five floor building Design called for 35 rooms including exam rooms, offices, utility rooms, storage, staff lounge, conference and lobby DIRTT solution included Walls, Millwork, and Power
SLIDE 17 The Build – April 2nd
Rough Space Preparation + Trenching for Drains
SLIDE 18 The Build – April 6th
With the trenching filled in, core and shell materials are staged.
SLIDE 19 The Build – April 10th
The conventional walls for 10% of space laid out and bulkhead framing commences. MEP starts.
SLIDE 20 The Build – April 20th
Conventional framing is complete, and conventional electrical is roughed in.
SLIDE 21 The Build – May 7th
Gyprock, mud, sanding and primer commence on conventional walls. .
SLIDE 22 The Build – May 17th
Plenum layout is complete, ceiling grid is installed, insulated plumbing for clinic’s entire water supply complete and capped above sink locations, vent stacks are complete and floor covering starts.
SLIDE 23 The Build – May 20th
Flooring installed. Not cutting around stud construction – less material waste, less labour required
SLIDE 24 The Build – May 26th
DIRTT insulated frames are delivered to the site and are immediately stood in place. DIRTT Power for both medical and utility are already engineered within the walls.
SLIDE 25 The Build – June 6th
DIRTT Walls and Power are connected, linked and leveled. Walls tiles are installed, plumbing is run vertically to plenum, electrical connections are wired to the building, sound masking is installed, ceiling tile is dropped in place and lighting is connected
SLIDE 26 The Build – June 29th
The space is complete! All cable and IT infrastructure are installed and tested, sinks hung and connected, equipment mounted, millwork installed, mechanical balanced, doors hung with hardware and artwork is installed
SLIDE 27
The Build – July 1st
SLIDE 28 Children’s Hospital of Colorado Multi Disciplinary Clinic, Denver CO
SLIDE 29 29
Children’s Hospital of Colorado Multi Disciplinary Clinic, Denver CO
SLIDE 30 Cost
Conventional Manufactured Construction
SLIDE 31 Cost
Conventional Manufactured Construction
SLIDE 32 Cost
Conventional Manufactured Construction
SLIDE 33 33
DD Budget with Manufactured Construction $2,382,866
Final Pricing $2,229,699
SD Budget Conventional $2,443,342
SLIDE 34 34
Total Savings : $213,643 or 8.7% of construction costs
SLIDE 35 Savings
.
Additional Benefits
- Trash hauling reduced by 55%
- Construction waste reduced by 65%
- Smart planning reduced construction schedule by 20% or more
- Construction work flow efficiencies increased
- Promoted LEAN construction and maximized Integrated Project Delivery
- Trade efficiencies – 110 minutes per trade person per day – 23% productivity increase
- Architectural RFIs from GC decreased by 50% = less time required by GC and architect
- Realistic construction cost savings between 5% and 12%
- Pre-fab interior construction reduced damages to architectural finishes by 65%
- Punch list reduced by 60%, saving GC and architect non-billable hours for additional
time/trips
SLIDE 36
Ease of Access
SLIDE 37
Supporting the Environment From the Wall
SLIDE 38
Supporting the Environment in the Wall
SLIDE 39
Integrating Technology
SLIDE 40
Product Neutral