KeyTec Suzhou (China) presentation Our company Suzhou KeyTec - - PowerPoint PPT Presentation

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Dec 23, 2022 326 likes •657 views

KeyTec Suzhou (China) presentation Our company Suzhou KeyTec Precision Components Co. Ltd. (China) Established WOFE in 2000 Total investment 18M$ Fully equiped Toolshop Metal & Plastic & Decoration Components & Full

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KeyTec Suzhou (China) presentation

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Our company

Suzhou KeyTec PC presentation

Suzhou KeyTec Precision Components Co. Ltd. (China)

➢ Established WOFE in 2000 ➢ Total investment 18M$ ➢ Fully equiped Toolshop ➢ Metal & Plastic & Decoration ➢ Components & Full Assembly ➢ 27000m2 floor space ➢ ISO 14001 certified (2002) ➢ TS 16949 certified (2004) ➢ ISO 13485 certified (2012) ➢ 25 M€ Sales (2013)

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Bird’s eye view of our facility

Suzhou KeyTec PC presentation

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Our capacities

Suzhou KeyTec PC presentation

Production Process

Molding Stamping Plating Assembly

Customer delivery

(components or systems)

Manufacturing process Design New Tool build Gages, jigs, aids

Spare parts, maintenanc e

Painting/ decorating

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Precision Stamping

Suzhou KeyTec PC presentation

➢Floor Space: 1600m2 ➢Presses: 14 (Kaiser, Seyi, Micron) ➢Tonnage: 25T-400T ➢High Speed (800SPM) ➢Deep Drawing ➢Deburring & Cleaning ➢Ultra Sonic Cleaning ➢Auto Bending & Assy

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Injection Molding

Suzhou KeyTec PC presentation

➢ Machines: 40 (Arburg, Demag, Engel) ➢ Insert Molding (Metal + Plastic) ➢ Clean room Molding ➢ Electric molding ➢ Tonnage: 15-650T ➢ 2K (2shot) molding ➢ Floor space: 2500m2

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Painting

Suzhou KeyTec PC presentation

➢ Floor Space: 1000m2 ➢ 1 Automatic spindle line ➢ 2 Manual stations ➢ 1 Water-based robot painting line ➢ CO2 Snow, Ionized and Plasma cleaning integrated in robot line

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Surface treatments for decoration

Suzhou KeyTec PC presentation

➢ Laser Etching ➢ Silk screen Printing ➢ Pad (tampon) Printing ➢ Painting ➢ Plating (outsourced to partner) ➢ Metal PVD on plastic

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Assembly

Suzhou KeyTec PC presentation

➢Area: 3000m2 ➢Laser Welding ➢Ultra-sonic Welding ➢Adhesive Bonding ➢Solder-Wave Assy ➢Manual assembly ➢High-class Clean Room (class 100K-1K) ➢Additional 1000m2 dedicated to LCD-BL/TP Assembly

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Tooling

Suzhou KeyTec PC presentation

➢ World-Class Tooling Center established in 2004 ➢ Die/Mold DFM + Development ➢ Spare parts + New Die and Mold manufacturing ➢ Latest investment: Agie Charmilles CUT3000 (2) with 1.5 U and 3D cutting

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Technology roadmap

Suzhou KeyTec PC presentation

➢Water Based Robot Painting ➢High Precision Wire cutting ( 1.5 micron and 3D cutting) ➢Burr Free Tooling Design ➢Reel to Reel Stamping and Over Molding ➢High Speed Stamping ➢Round Table Over (Insert) molding ➢Ultra clean oil-free stamping ➢Ultra clean molding (plasma, CO2 snow) ➢Vacuum metalization

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Quality assurance

Suzhou KeyTec PC presentation

➢ISO 9000 (since 2001) ➢ISO 14001 (since 2002) ➢TS 16949 (since 2005) ➢ISO 13485 (TüV, since 2012) ➢APQP/PPAP ➢FMEA & MSA/SPC/G-RR ➢Supplier Quality Assessment (SQA) ➢8D Action, Continuous Improvement, Training ➢Conform to ROHS, REACH Registration

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Our quality system

Suzhou KeyTec PC presentation

ISO 13485 IATF 16949 ISO 14001

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Our quality system

Suzhou KeyTec PC presentation

Quality Manual

Procedure Work Instruction Data Forms

APQP PPAP SPC FMEA MSA

Customer’s Requirement

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“KeyTec-inside”

Suzhou KeyTec PC presentation

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“KeyTec-inside”

Suzhou KeyTec PC presentation

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Special metal parts

Suzhou KeyTec PC presentation

Ultra-Thin LCD Frames (0.1mm) Thick bus bars (3.0mm)

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Special plastic parts

Suzhou KeyTec PC presentation

Over moulding mounting bracket Battery Terminal Cover 2K Moulding Aperture (2mm)

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Special decorative parts

Suzhou KeyTec PC presentation

Spherical Cover for Vacuum Cleaner Automotive

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Special automotive parts

Suzhou KeyTec PC presentation

Fuel System Hybrid Electric Vehicle Battery

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Automotive lighting

Suzhou KeyTec PC presentation

Metal Caps H3 Cable

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Automotive insert-molding

Suzhou KeyTec PC presentation

Brake Sensor Carrier Coda connector Airbag Ignitor Body SAFETY PARTS

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Automotive decorative parts

Suzhou KeyTec PC presentation

Main Process: ➢ Molding ➢ Painting ➢ Printing ➢ Laser etching

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Complete submodule

Suzhou KeyTec PC presentation

Simultaneous 45 Metal & Plastic Components

➢ APQP

➢ DFM ➢ Tool Design ➢ Tool build ➢ Project mgmt ➢ SQA and SQM ➢ PPAP ➢ 39 Mold tools ➢ 6 Dies

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LCD TV Backlight & Touchpanel

Suzhou KeyTec PC presentation

Components: ➢ Cover Bottom ➢ Cover Driver ➢ Lamprails ➢ Guide Panels ➢ Cleaning Cleanroom assembly ➢ Class 100 ➢ Functional test ➢ End product

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Professional product: Gas controller

Suzhou KeyTec PC presentation

➢ Valve for USA water heater ➢ Metal parts ➢ Bobbin winding ➢ Welding ➢ Glueing ➢ Testing

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CADCAM mouse housing

Suzhou KeyTec PC presentation

➢ Metal & Plastic parts ➢ Soft touch painting ➢ Laser Etching and Printing ➢ Heat Staking and Assembly ➢ Complete Module Choice of 3 different processes for the lens: ➢ Mold →Paint → Print → Laser etch → UV paint ➢ Mold →Silk Screen Print ➢ 2K molding

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Professional end product

Suzhou KeyTec PC presentation

➢ Plastic ➢ Connectors ➢ Printing ➢ PCB surface mounting ➢ Assembly & Testing ➢ End Product

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Metal evaporation on plastic

Suzhou KeyTec PC presentation

Mold → CO2 cleaning → (base coat paint) → PVD (Physical Vacuum Deposition) →(top coat paint) high gloss molding PVD Plating Print & topcoat

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Cosmetic dashboard modules

Suzhou KeyTec PC presentation

Painted & printed steering wheel control panel GPS Display Control Panel

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GPS faceplate in

Suzhou KeyTec PC presentation

Chrysler Sebring and in…… Ferrari California

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The end

THANK YOU

Suzhou KeyTec PC presentation