Our company KeyTec Netherlands B.V. in Sittard Established in 1999 - - PowerPoint PPT Presentation

KeyTec Netherlands presentation

Our company

KeyTec Netherlands presentation

• Established in 1999
• Metal & Plastic & Assembly
• Special & Mass Production
• Floorspace 9000m2
• 80 colleagues
• ISO 9001, 14001
• TS16949 and ISO13485 since 2008
• Sales 14M€ (2013)

KeyTec Netherlands B.V. in Sittard

Our capabilities in Metal

KeyTec Netherlands presentation

High volume metal forming of precision components:

• Flat stamping, deep drawing and bending of metal coils/sheets.
• Presses from 25T up to 125T
• All special alloys in a thickness range of 0.1mm till 5mm
• Progression tools, Bihler and Butting.
• Tolerances +/- 0,01 mm and PPM level < 10

Low volume metal forming:

• Flat stamping, deep drawing, extrusion, bending,

turning and milling

• Laser cutting
• Presses from 5T up to 250T
• Material Thickness from 0.05mm up to 4mm
• Tolerances up to +/- 0.01mm
• Special materials like Invar, 100% Ni, 100% Sn, Mo, O2

free copper, FeNiCo Ti, and others

Our capabilities in Assembly

KeyTec Netherlands presentation

• Laserwelding
• Glueing (a.o. UV)
• Automated & Manual Assembly
• Testing

Our capabilities in Molding

KeyTec Netherlands presentation

• Hot runner tools up to 32 cavities
• Insert Moulding
• Product weight of < 0.1 gram possible
• Presses from 15T up to 110T
• Tolerances up to 0.01mm
• Experienced in engineering plastics (incl. LCP, PEI)
• PPM level < 10

Our equipment

KeyTec Netherlands presentation

• Arburg molding machines (5 to 110T)
• Automated Metal presses (32 to 125T (Kaiser, Bruderer)
• Modular Metal presses (5 to 250T)
• Bihler machines
• Butting machines (Jouhsen)
• Laser welding equipment (Trumph)
• Automated and normal CNC equipment.
• Degreasing, Deburring and Washing equipment
• Glueing to include UV curing
• In house Repair & Maintenance
• 3D Measuring (Zeiss, Keyense)

Our customers

KeyTec Netherlands presentation

Special technology: butting

KeyTec Netherlands presentation

Brass and NiFe alloys materials;

• Pre- and postplated;
• With or without in-line milling;
• High volumes, high output (1 Billion pcs/yr);
• Demanding quality performance;
• Dedicated production environment.

Application = Battery Pin

Metal-Glass connection

KeyTec Netherlands presentation

• Specific metal alloys
• Dedicated process
• Heat treatment and cleaning
• Low and high volume applications
• Isotropy in thermal expansion.

Application = Solar, X-ray, Radar, Night Vision

Scan engine module

KeyTec Netherlands presentation

• Laserwelding
• UV cured glueing
• Semi clean room
• Automated assembly
• Functional testing

Application = Optical module for bar code scanner

Engineering plastics

KeyTec Netherlands presentation

• Insert Moulding
• High heat resistance
• High gravity up to 13 gr/cm3
• Thin wall thickness
• Low outgassing
• Chemical inertia
• Safety parts

Specials in LCP, PEI, PA , PBT, ETFE, PPS

New: Thin wall butting

KeyTec Netherlands presentation

Starting with thin material, the part will be homogeneously thicker on defined areas. Benefits of this technology :

• Different design with freedom for designers
• Higher stiffness on defined areas
• Less material costs
• From 0,15 mm to 0,35 mm realized
• Cost effective production processes

Application = hose-connectors

New: Molded Interconnect Devices (MID)

KeyTec Netherlands presentation

• 3D Integrated mechanical/electrical functional units
• 2K molded (500 mu pitch), or
• Laser aftercure (300 – 400 mu pitch)
• Solder resistant materials
• 3D component assembly

Sustainability & Innovation

KeyTec Netherlands presentation

• 40% energy consumption reduction in 5 years
• 90% water consumption reduction in 10 years
• 90% waste reduction in 10 years.
• Returnable or cardboard packaging.
• Focus on minimal raw material usage + recycling.
• Participate in renewable energy industry (solar).
• Maximize usage of evaporating oil in metal stamping.
• Thin wall butting allows lead free brass usage.

The end

THANK YOU

KeyTec Netherlands presentation