JUST ONE STEP BETWEEN STEPPE AND SPACE WWW.GHALAM.KZ Mission - - PowerPoint PPT Presentation

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JUST ONE STEP BETWEEN STEPPE AND SPACE WWW.GHALAM.KZ Mission - - PowerPoint PPT Presentation

Apr 09, 2024 243 likes •494 views

JUST ONE STEP BETWEEN STEPPE AND SPACE WWW.GHALAM.KZ Mission Creation and operation of space systems, production of high-tech products based on Vision innovative world technologies The largest manufacturer of space systems in Central Asia

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JUST ONE STEP BETWEEN STEPPE AND SPACE

WWW.GHALAM.KZ

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Creation and operation of space systems, production of high-tech products based on innovative world technologies

Mission

Ghalam LLP– joint venture KGS and Airbus Defence & Space. Founded in 2010.

Vision

The largest manufacturer of space systems in Central Asia

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Main activities

Production of spacecraft for scientific and technological purposes, earth remote sensing and communication Spacecraft system design Production of spacecraft components Assembly and testing of spacecraft weighing up to 6 tons Production of industrial products

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Special Design and Technology Bureau Metal workshop Harness workshop Multi-layers insulation workshop Electronics manufacturing workshop Testing laboratories Assembly and testing complex of spacecraft

Main divisions

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Special Design and Technology Bureau

  • Development of custom-made space subsystems and

components: nano and microclass;

  • Design and development of Earth remote sensing systems:

design, assembly, testing of service platforms of the spacecraft in classes from 3 to 800 kg;

  • Development of onboard control systems, software, power

supply systems for special purposes;

  • Design and development of optomechanical instruments and

high precision systems for astronomical, space and military applications;

  • Development of custom-made ground segments based on a

software-defined SDR radio system. 5 Services: the space sector

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Special Design and Technology Bureau

6 Services: industrial sector

  • Execution of orders for industrial design: 3D-modeling and Finite Element Analysis;
  • Development of software and hardware, electronic equipment, high reliability systems for

medical, defense and intelligence tasks;

  • 3D-modeling according to drawings, removal of overall dimensions from the finished

product;

  • Reverse engineering: software, mechanical, electronic;
  • Analysis of complex systems and projects: system, mechanical, electrical, radiation, radio

frequency, thermal, ballistic analysis;

  • Engineering consulting services;
  • Technical audit of special purpose systems.
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Metal products:

  • High-precision machining: 5-axis turning and milling;
  • Manufacturing precision parts of instrumentation;
  • Manufacture of dies and press-forms;
  • Production of equipment (оснастка);
  • Heat treatment up to 1000C and hardening;
  • Chemical Conversion Coating Services;
  • Nondestructive testing services;
  • Bending, cutting and coordinate punching of metal;
  • Cylindrical grinding and surface grinding works;
  • Locksmith work;
  • Welding work.

7 Services

Production sites

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  • 3D printing of metal products from titanium, aluminum, carbon and

stainless steel powders;

  • Chemical analysis services for metals;
  • Technical control of measurements up to 2 μm;
  • Production of harness, multi-layers insulation (MLI), assembly of solar

sensors and electronic components;

  • Environmental testing of samples (climatic and vibration tests,

electromagnetic compatibility tests);

  • Mechanical testing services.

8 Services

Production sites

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Metal workshop: Precision mechanics section

9 5-axis machining Measurement of shapes and sizes for 5-axis

  • DMU 85 - Milling center
  • DMF 180 - Milling center
  • CTX 800 - Turning and milling center
  • CTX beta 2000 - Turning and milling center
  • Mitutoyo CRYSTA Аpex 9206 - coordinate measuring

machine PMS certified Newest equipment

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Assembly and welding site Sheet material processing

site

Metal workshop

Press F1 S AUTOINDEX SIMASV

Bending machine BOSCHERT PROFI 56/2200

Hydraulic guillotine shears DOLINA НГ 3419 Hydraulic cutting TCI cutting SM – C 3015-1 Band saw machine DOLINA, model 8535 Radial Drilling Machine SW32 Universal milling machine FR – U 1300 CNC turning machine EMCOMAT E 300 MC MIG-MAG welding apparatus Master Tig MIG-MAG welding apparatus KEMPPI FastMig Chamber hardening furnace MSH – 304/09

Mechanical treatment

site

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3D printing site

  • Designed for the manufacture of various parts of high quality

metal with complex geometry and high quality in terms of fidelity

  • The printing process uses the technology of additive laser

melting of reactive and non-reactive type powder raw materials Laser power: 400 W Module performance: build from 2 to 20 cm / h The system is equipped with a quality control module.

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The system works with any high- quality powder metal with a melting point of up to 3500 ° С

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Harness workshop

Harness production includes:

  • cable cutting
  • soldering
  • crimp contact and connectors
  • cable laying on the layout
  • product quality checks
  • electrical tests

Scope: Space system, ground equipment, aviation and transport

Cable tester Sefelec SYNOR 5000 Cable cutting machine Laselec MRO-200

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Multi-layers insulation (MLI)

Work on the production of MLI to ensure the necessary temperature conditions of the spacecraft include:

  • cutting
  • packing
  • Edging
  • installation Velcro technology
  • installation of grounding system
  • check the quality of the product

Orders for global projects: NEOSAT, ONEWEB

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Electronics manufacturing workshop

The electronics workshop is designed to manufacturing, assembly and testing electronic

  • productions. Electronics manufacturing inclube:
  • applying solder paste
  • installation of SMD components
  • melting of solder paste / soldering in pairs
  • wave soldering of TNT components
  • washing / cleaning the PCB
  • automatic optical inspection
  • repair of electronic components
  • ptional x-ray
  • production of thermocouples of any type

Scope of application: space systems ground equipment aviation and transport

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Production of solar sensors

The production site of solar sensors is designed to assemble the instruments that make up the spacecraft orientation system. Solar sensors production include following

  • perations:
  • Harness system configuration
  • Electrical and mechanical installation
  • Mechanical coating
  • Gluing elements, applying varnish
  • Product quality check

BASS 7 BASS 17

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Manufactured products

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Mechanical and thermal test laboratory (TestLab)

TestLab designed to conduct a complex test of small spacecraft and industrial products up to 100 kg. TestLab includes the following test sites:

  • Thermal vacuum chamber ACS HVT 400-60100 MC
  • Climatic chamber Excal 4024-HE
  • Vibration system V8-440 HBT600Combo
  • Mass Measurement Equipment Schenck type M3

Tested KazScisat

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Optical laboratory

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Measurement of image quality characteristics

  • btained from optical

systems with an aperture diameter

  • f up to 150 mm and a

focal length of up to 1000 mm.

Equipment: ImageMaster

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Assembly and test complex

  • f spacecraft

Designed for testing spacecraft weighing up to 6 tons with maximum dimensions of 3 × 3 × 6 m.

Thermal Vacuum test site

Camera size: 8 × 9,4 м. Vacuum level: not less than 10 - 5 mbar with spacecraft. Temperature range: cooling to 100 K. Heating to 400 K.

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Assembly and test complex

  • f spacecraft
  • Anechoic chamber size:

13 × 9 × 10 м.

  • Test frequency range:

от 1 ГГЦ до 40 ГГц.

  • The equipment generates an

electromagnetic field of 20 V/m.

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Electromagnetic compatibility

test site

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Assembly and test complex

  • f spacecraft
  • Test Modes:

sinusoidal vibration, random vibration, pulsating and short-term impact

  • Nominal force: 280 кН.
  • Frequency range: 5 – 2500 Гц.

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Vibration test site

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Assembly and test complex

  • f spacecraft

Compact antenna

test range facility

  • Camera size:10 × 8 × 13 м.
  • Maximum sound pressure level:

153 dB.

  • Frequency range: 35 -10 000 Hz.
  • Sizes of anechoic chamber:

30 × 20 × 15 м.

  • Frequency Range: от 1,4 to 40

GHz.

  • Sizes of tested antennas:

С-range 3,0 - 3,5 м. Кu – range 2,6 - 3,0 м. Ка – range 2,0 - 2,6 м. 21

Acoustic test site

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Assembly and test complex

  • f spacecraft

Site of

Measurement of inertial mass characteristics of spacecraft

Assembly and functional test site (Highbay)

  • Sizes: 21 × 72 × 13 м.
  • Cleanliness Class: ISO 8
  • The range of measurement of the weight of the payload to

3600 kg.(6000 kg with L-adapter)

  • The limiting value of the moment:> 1500 Nm.
  • Maximum tilting moment:> 4000 Nm.
  • Maximum height of the center of gravity: 3400 mm.

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  • Specialists were trained in Airbus, Latelec, Cetim, Laroche, DMG MORI, SSTL and other

leading European enterprises.

  • We are a certified supplier of satellite components for Airbus.
  • Production sites are equipped with the latest high-tech equipment.
  • Internal processes are certified according to ISO 9001, ECSS, Airbus standards.

Our advantages

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Contact Information

  • Ghalam LLP
  • The Republic of Kazakhstan, 010000
  • Legal addres: Nur-Sultan city, 89 Turan Ave.
  • Mail address: Nur-Sultan city, 89 Turan Ave.
  • SKTB building, 4th floor
  • tel: +7 (7172) 24 82 38 (sales department)

+7 (7172) 24 82 62 (reception room)

  • email: info@ghalam.kz

sales@ghalam.kz

  • Web site: www.ghalam.kz

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