"Jupiter Holding" is one hundred percent Bulgarian company - - PDF document

"Jupiter Holding" is one hundred percent Bulgarian company with private capital. The holding owns a metal constructions production plant, road restraint systems production base and three plants for hot dip galvanizing. In our businesses are occupied over 320 highly qualified employees and workers. The holding companies exploit the following facilities: The main activity of company „JUPITER METAL” Ltd. is – production, delivery and installation

• f metal constructions, steel towers for electricity transmission networks and for railway

infrastructure, cold formed profiles, metal columns, metal plates, anchor devices, hot dip galvanized poles for overhead lines, grounding poles, poles for street lighting and many more. „JUPITER METAL” Ltd. owns a Plant for production of metal constructions and works, located in Plovdiv on an area of 38 600 sq. m, consisting of: Production workshops of the company, equipped with modern metal processing machines: roll-bending machines, roll-profiling machines, gas cutting machine with CNC control for cutting sheet metal and details, abcants, guillotines, hydraulic presses, strip cutting hacksaws, drills, millers, combined press shears, automatic machine for cutting angles with CNC control, gas cutting machines, welding equipment and many more. Own vehicle fleet – with trucks and commercial vehicles, tugs, cranes, lifts, forklifts, high impact machines for post piling and other specialized equipment and machinery.

PRODUCTS RANGE

ACCOUSTIC SCREENS

Since the beginning of 2016 the company "Jupiter Metal" Ltd. is the official distributor of WAG for noise panels, produced of aluminum and PVC. "Jupiter Metal" Ltd. offers design, production, delivery and installation of acoustic barriers. Individual approach to every project guarantees the most effective choice of solution in the process of combating noise. The noise screens are construction products, that are designed and installed alongside motorways, railways and etc. with the purpose to minimize noise levels up to the required by the

• bligatory norms levels for urban areas.

Our advantage is constituted by the experienced engineers, the highly qualified technical experts and the team of professionals, devoted towards reliable cooperation with the investor. The offered acoustic barriers are applicable for roads, bridges, railways and for noise insulation

• f industrial plants and residential buildings in urbanized territories.

STEEL MASTS FOR RAILWAY INFRASTRUCTURE

Led by the European best practices and trends, the company „Jupiter Metal” Ltd. offered on the market also a wide range of hot dip galvanized steel masts for railway infrastructure: ➢ bigger load- bearing capacity with less own weight;

➢ quick and easy execution of installation due to the lighter construction components; ➢ durability that is realized thanks to the protection of steel components by galvanizing; ➢ low cost for disassembling; ➢ possibility for further use; ➢ implementation of anchor bolts for installing the post to the base, enabling precise fixing and leveling of the construction, depending on the trajectory of the railway track; ➢ better earthquake resistance and so on. “Jupiter Metal“ Ltd. offers the following types of masts for contact network for railway infrastructure. ➢ Jupiter Catenary Support Steel Mast for One Track with commercial name JCSSM ONE TRACK ➢ Jupiter Catenary Support Steel Mast for Two Tracks with commercial name JCSSM TWO TRACKS ➢ Jupiter Catenary Support Anchor Steel Mast with commercial name JCASM ➢ Jupiter Catenary Support Surelevated Anchor Steel Mast with commercial name JCSASM

STEEL TOWER CONSTRUCTIONS FOR ELECTRICITY TRANSMISSION NETWORKS

„Jupiter Metal” Ltd. produces steel- lattice towers for electricity transmission networks with high and medium

• voltage. The company has a CNC line for punching,

marking, cutting brackets and beams with different

• forms. The line enables automatic production of

brackets with feather size from 75 mm to 150 mm and beams from 35 mm to 150 mm, with extreme rapidity and possibility for marking the parts with multiple characters. The offered steel- lattice towers are hot dip galvanized according to BDS EN ISO1461.

STREET LIGHTNING POLES

„Jupiter Metal” Ltd. produces a full range of hot dip galvanized steel-tube and polygonal poles for street and highway lighting. For our clients we offer design of the facilities and delivery. The steel-tube lightning poles are metal poles, made by tubes with different size and diameter with a circular cut section. The polygonal poles are made by sections up to 12 m, that are assembled by pinching, if a greater height is needed.

Hereby the costs for storage, transport and assembling are minimized. In case of damage, it is possible to replace only the damaged part. Our poles can be installed by digging or by anchoring (with a flange). In addition to the lightning poles we offer different types of belaying cleats – single, double, triple and so on, depending on the customer’s order. The size and height of the pillars can also vary according to provided by the customer project or be designed according to the customer specific

• needs. All products meet the quality standards and are accompanied by the necessary

documents from the manufacturer.

„FORGIVING“ ENERGY ABSORBING POLES

The company „Jupiter Metal“ Ltd. offers innovative technology for improvement of roadside safety, and namely "forgiving" poles that meet the requirements of BDS EN 12767. The energy absorbing poles are produced by steel sheets which are bent in conical polygonal shape and their ends are connected by riveting. The „forgiving“ poles have passed acceptance testing, that is the basis for issuing a certificate for CE marking according to Regulation 305/2011/ЕС of the European Parliament and of the Council of 09/March/2011. In case of a collision into the „forgiving“ pole, the energy of the impact is absorbed by the pole as it bends down, which helps the vehicle to gradually slow down, thus limiting the risk of secondary collisions in trees, pedestrians or others. Suitable for use in urban areas.

GROUNDING ELEMENTS

„Jupiter Metal“ Ltd. offers a wide range of hot dip galvanized grounding poles and beams, which provide better lightning protection and grounding of electrical

• installations. By the method of hot-dip galvanizing, zinc

penetrates into the crystal lattice of the metal and forms a strong abrasion resistant coating which provides a long service life.

and better adhesion in comparison to other methods of applying finishing coatings. The applied layer of zinc is in greater amount, which provides the product with a greater electric conductivity and lower resistivity. The hot galvanized grounding elements - rails and rods can be produced according to an individual project as well. The company also has experience in manufacturing and installation of: ➢ Steel multi- storey car parks; ➢ Steel constructions for industrial construction; ➢ Steel constructions for production halls and indoor technological equipment; ➢ Steel bearing structures; Company „Jupiter Metal” Ltd. owns: ➢ Certificate issued by the Bulgarian Construction Chamber certifying the registration of the company "Jupiter Metal" Ltd. into the Central Register of Professional Builders for performance of constructions from first to fifth category ➢ Certificate for Conformity of Production Control No. 1938-CPR-0154 for structural steel elements and assemblies with them, issued by the Institute of Mechanics - BAS ➢ Certificate for Production Control No. 02-NSISOSSP -No. 020 for welded structural steel elements and assemblies with them, issued by the Institute of Mechanics - BAS ➢ Implemented system of quality management, certified in accordance with standard ISO 9001:2008 ➢ License № 9255 for international road transport of goods for hire or reward, issued by Ministry of Transport, Information Technology and Communications - valid from 04.02.2013 to 03.02.2018. Company “JUPITER METAL” Ltd. is a regular member of the following professional organizations and associations:

„Jupiter Holding” also owns the company „Jupiter 05” Ltd., which main scope of activity is design and implementation of new products on the market to increase the safety of the road infrastructure targeting to minimize the casualties of road accidents. Our activity is extremely responsible and is closely related to the prevention and minimizing

• f road accidents and ensuring the safety of traffic. “Jupiter 05”Ltd. owns a Road Restraint

System Production Plant, located in Plovdiv, situated on 38 600 sq. m., equipped with different metal cutting and metal treatment machines: roll bending machines for production of two wave beams type „А“ and type „В“; roll bending machines for production of three wave beams; machines for production of radius beam and many more. The company is the first Bulgarian manufacturer of road restraint systems that has initial testing of the products according to EN 1317 and offers more than 50 products for passive safety of road infrastructure. The offered by the company restraint systems have successfully passed crash tests according to BS EN 1317-2 and have CE marking.

„Jupiter 05“ Ltd. is exclusive representative for Bulgaria of: ➢ TRINITY – End terminals according to ENV 1317 – 4; crash cushions according to BDS EN 1317

• 3; attenuators for trucks /ТМА/;

➢ TERTU – mixed restraint systems from steel and wood according to BDS EN 1317; ➢ PETER BERGHAUS – temporary barriers Т1, Т2 and Т3 according to BDS EN 1317; ➢ JANSEN VENNEBOER – access barriers in case of emergency and accidents; Company „ Jupiter 05” Ltd. has implemented and maintains: ➢ Quality Management System according to standard ISO 9001:2008 ➢ Health & Safety Assurance System according to standard BS OHSAS 18001:2007 ➢ Environmental Management System according to standard ISO 14001:2004 ➢ Road Traffic Safety Management System according to standard ISO 39001:2014 ➢ Certificate of registration in the Central Register of Professional Builders The company is a regular member of:

HOT DIP GALVANIZING ACCORDING TO BDS EN ISO 1461:2009

„Jupiter Holding“ owns three plants for hot dip galvanizing and namely: Galvanizing plant in Kuklen. The factory occupies an area of 25,112 sq.m and consists of hot dip galvanizing workshop with adjoining industrial and warehouse buildings with a total gross floor area of 7,161 sq. m. In the factory is situated the largest galvanizing bath in Bulgaria - length 13 m, width 1.6 m and depth 3.2 m. The capacity of the galvanizing tank is 5000-5500 tonnes per month or approximately 50,000 tons per year. The plant has incorporated the latest technologies for hot dip galvanizing that comply with all European standards for safety, quality and efficiency. Galvanizing plant in Kaspichan. The factory

• ccupies an area of 23,400 sq. m. and consists of

hot dip galvanizing workshop with adjoining industrial and warehouse buildings with a total gross floor area of 3,600 sq. m. The dimensions of the galvanizing bath are length 7 m, width 1.5 m and depth 3 m, and the total annual production capacity of the plants is approximately 20 000 tons. The technological galvanizing unit for hot dip galvanizing includes two-chamber dryer, galvanizing bath and auxillary facilities to them; Galvanizing plant in Kuklen. The factory occupies an area of 4,724 sq m and has a total gross floor area

• f 1,512 sq.m. The plant offers hot dip galvanizing

through centrifugation. The main activity is aimed at galvanizing of fasteners, threaded fasteners and parts. The equipment and technology for applying the protection zinc coating through the method of hot dip galvanizing are of a leading in this area American

• company. The dimensions of the galvanizing bath are: length 3.2 m., width 1.0 m., depth

2.0 m, and the total annual production capacity of the plants is approximately 12,000

• tons. The dimensions of the galvanizing centrifuge are: height 480 mm and diameter 500 mm.

The total production capacity of the three plants is over 80,000 tons per year. The plants cover all European environmental standards, which makes them the most environmentally friendly plants in Bulgaria. The physicomechanical characteristics of the zinc coating conform to BS EN ISO 1461. In order to assure high quality of the pre-treatment of metals, the plants use the best chemical products specifically designed for this process from leading European companies. Control on the basic materials and grading of finished products is carried out by our own chemical- analytical laboratories. For specific configurations our company helps with competent advice

• n the design and construction of the items.

The hot dip galvanizing plants have implemented and maintain: ➢ Quality Management System according to standard ISO 9001:2008 ➢ Health & Safety Assurance System according to standard BS OHSAS 18001:2007 ➢ Environmental Management System according to standard ISO 14001:2004 All three hot dip galvanizing plants are members of: