(goodyoda13 2014)
Investigation of Shield Convergence in Underground Longwall Coal Mining, A Case Study
Luke Clarkson Graduate Geotechnical Engineer, BMA Thesis Presentation
Investigation of Shield Convergence in Underground Longwall Coal - - PowerPoint PPT Presentation
Investigation of Shield Convergence in Underground Longwall Coal Mining, A Case Study Luke Clarkson Graduate Geotechnical Engineer, BMA Thesis Presentation (goodyoda13 2014) Limitations Limitation #1. Limitation #2. Chart Showing Loading
(goodyoda13 2014)
Investigation of Shield Convergence in Underground Longwall Coal Mining, A Case Study
Luke Clarkson Graduate Geotechnical Engineer, BMA Thesis Presentation
1-5 Minute Segment vs 5-10 Minute Segment
rates during the set to yield period may eliminate any compromise of the data caused by early yield in dedicated high set longwalls. Chart Showing Loading Rates against Convergence Rates for Broadmeadow LW8 Weighting Event 25/04/2013 to 04/05/2013 Time until Stability Restored: 67 hours Distance Travelled in this time: 5.6m Zero Convergence recorded 138 hours and 22.15m past event initiation.
Limitation #1. Limitation #2. Limitation #3.
(PDR Engineers, 2013)
Tilt sensors geometrically calculate the typical h1, h2 and h3 values. Caterpillar Tilt Sensor Resolution:
CSIRO Tilt Sensor Resolution 0.01°
Detrimental Influence of Dyke Intrusion Cavities #2 & #3 Cavity #1 LW8 Weighting Event
Parameter Longwall 8 Weighting Event Longwall 9 Weighting Event Seam Thickness (m) 6.88 6.90 Depth of Cover (m) 235 270 Floor Strength (MPa) 32.5 29 Roof Strength (MPa) 16 22 MP42 (overburden sandstone unit) Thickness (m) 16.5 27.5 – 30 Microseismic Events Preceding Weighting 150 4
(SCT, 2013)
Load Cycle Map Showing Recorded Pressures over LW8 Panel Comparison between Geological parameters in LW8 and LW9 Events
geological and operating conditions:
unit competence and extended cantilevering.
conditions.
Event 1.5 bar/ min pressure increase rate correlates to… Periodic yet Stable Conditions (up to) 8.12mm/ hour convergence rate Broadmeadow LW8 Weighting Event 22.04mm/ hour convergence rate Cavity #1 19.7mm/ hour convergence rate Broadmeadow LW9 Weighting Event 9.76mm/ hour convergence rate
anticipation of cavities.
Analysis of Shield Closure vs Difference in Shield Heights
Convergence in Underground Longwall Mining
Charts Showing Cumulative Difference in Tip Height compared to Average Shield Closure in Cycle
N.B. A positive displacement reflects downward movement
200 400 600 800 1000 1200 1400
500 1000 1500 2000 12:05 16:20 20:35 1:00 5:15 9:30 13:45 18:00 22:15 2:40 6:55 11:10 15:25 19:40 0:05 4:20 8:35 12:50 17:05 21:20 1:45 6:00 10:15 14:30 18:50 23:05 3:30 7:45 12:00 16:15 20:30 0:55 5:10 9:25 13:40 17:55 22:10 2:35 6:50 11:05 15:20 19:35 27/04 28/04 29/04 30/04 1/05 2/05 3/05 4/05 Shield Closure (mm) Displacement (mm) Time Cumulative
Height (mm) Shield Closure (mm)
13.95mm/ hr 6.31mm/ hr 10.15mm/ hr 13.33mm/ hr 21.44mm/ hr
Instability Duration, 5.6m of retreat until clear Overburden Sandstone fracturing point, reflected by increased convergence/ convergence rates Cumulative convergence allows
200 400 600 800 1000 1200
200 400 600 800 1000 1200 4:10 6:20 8:30 10:40 12:50 15:00 17:10 19:20 21:30 23:40 2:00 4:10 6:20 8:30 10:40 12:50 15:00 17:10 19:20 21:30 23:40 2:00 4:10 6:20 8:30 10:40 12:50 15:00 17:10 19:20 21:30 23:40 2:00 4:10 6:20 8:30 10:40 12:50 15:00 17:10 19:20 21:30 23:40 2:00 4:10 19/07/2014 20/07/2014 21/07/2014 22/07/2014 23/07/2014 Cumulative Shield Closure (mm) Displacement (mm) Time Cumulative Difference in Shield Height (mm) Cumulative Shield Closure in Cycle (mm)
Overburden sandstone fracture
500 1500 2500 3500 4500 5500
500 1500 2500 3500 4500 5500 12:05 16:05 20:05 0:15 4:15 8:15 12:15 16:15 20:15 0:25 4:25 8:25 12:25 16:25 20:25 0:35 4:35 8:35 12:35 16:35 20:35 0:45 4:45 8:45 12:45 16:50 20:50 1:00 5:00 9:00 13:00 17:00 21:00 1:10 5:10 9:10 13:10 17:10 21:10 1:20 5:20 9:20 13:20 17:20 21:20 27/04 28/04 29/04 30/04 1/05 2/05 3/05 4/05 Cumulative Shield Closure (mm) Displacement (mm) Time Cumulative Diff. in Tip Height (mm) Cumulative Shield Closure (mm)
Charts Showing Cumulative Difference in Tip Height against Cumulative Shield Closure over time
N.B. A positive displacement reflects downward movement
Initial condition reflected height less than cut height. Negative fluctuations throughout reflect an attempt to return to appropriate operating height Linear increase between tip height and shield closure readings Instability Duration, 5.6m of retreat until clear Overburden Sandstone fracture 04:25 Shield tip height Reduction > Average Shield Closure
0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5
2 4 6 8 10 12:05 15:45 19:25 23:05 2:55 6:35 10:15 13:55 17:35 21:15 1:05 4:45 8:25 12:05 15:45 19:25 23:05 2:55 6:35 10:15 13:55 17:35 21:15 1:05 4:45 8:25 12:05 15:50 19:30 23:10 3:00 6:40 10:20 14:00 17:40 21:20 1:10 4:50 8:30 12:10 15:50 19:30 23:10 3:00 6:40 10:20 14:00 17:40 21:20 27/04 28/04 29/04 30/04 1/05 2/05 3/05 4/05 H1:H3 Ratio Canopy Attitude (°) Time Canopy Angle (°) H1:H3 Ratio 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 2 4 6 8 10 12 14 16 4:10 6:10 8:10 10:10 12:10 14:10 16:10 18:10 20:10 22:10 0:20 2:20 4:20 6:20 8:20 10:20 12:20 14:20 16:20 18:20 20:20 22:20 0:30 2:30 4:30 6:30 8:30 10:30 12:30 14:30 16:30 18:30 20:30 22:30 0:40 2:40 4:40 6:40 8:40 10:40 12:40 14:40 16:40 18:40 20:40 22:40 0:50 2:50 19/07/2014 20/07/2014 21/07/2014 22/07/2014 23/07/2014 H1:H3 Ratio Canopy Attitude (°) Time Canopy Angle (°) H1:H3 Ratio
Charts Showing Canopy Angle against H1:H3 Ratio over time (PDR Engineers 2013)
Distance along Face (m)
100 200 300
Rocscience – Phase2D Finite Element Model
500 1000 1500 2000 12:05 17:40 23:15 05:00 10:35 16:10 21:45 03:30 09:05 14:40 20:15 02:00 07:35 13:10 18:45 00:30 06:05 11:40 17:20 22:55 04:40 10:15 15:50 21:25 03:10 08:45 14:20 19:55 01:40 07:15 12:50 18:25 27/04 28/04 29/04 30/04 01/05 02/05 03/05 04/05 Displacement (mm) Time Shield #115 Shield #110 Shield #100 Shield #90
Microseismic monitoring will allow for a better understanding of anticipated geological influences, and the associated magnitudes of effects, on different shields across the face.
White area represents excavated region in front of coal face Heading
Cavity Identification through Shield Height Data (Cavity #1) (PDR Engineers 2013)
500 1000 200 400 600 800 1000 22:00 1:15 4:20 7:25 10:30 13:35 16:40 19:45 22:50 2:05 5:10 8:15 11:20 14:25 17:30 20:35 23:40 2:55 6:00 9:05 12:10 15:15 18:20 21:25 0:40 3:45 6:50 9:55 13:00 16:05 19:10 22:15 1:30 4:35 7:40 10:45 13:50 16:55 20:00 23:05 26/05 27/05 28/05 29/05 30/05 31/05 Difference in Tip Height (mm) Average Shield Closure in Cycle (mm) Date Average Shield Closure in Cycle (mm) Cumulative Difference in Tip Height (mm) Manual correction reflected by increased shield closure in cycle Observable, rapid increase in height as shield sets to cavity
2 4 6 8 10 12 14 16 18
0.15 0.35 0.55 0.75 0.95 1.15 1.35 1.55 22:00 1:15 4:20 7:25 10:30 13:35 16:40 19:45 22:50 2:05 5:10 8:15 11:20 14:25 17:30 20:35 23:40 2:55 6:00 9:05 12:10 15:15 18:20 21:25 0:40 3:45 6:50 9:55 13:00 16:05 19:10 22:15 1:30 4:35 7:40 10:45 13:50 16:55 20:00 23:05 26/05 27/05 28/05 29/05 30/05 31/05 Canopy Angle (°) H1:H3 Ratio Date H1:H3 Ratio Canopy Angle (°) Shield set to cavity
Analysis of Shield Closure vs Shield Pressure - Yielding
Convergence in Underground Longwall Mining
100 200 300 400 500 600 700 800 900 1000 1 2 3 4 5 6 7 8 Shield Closure Number of Yields Date MG Leg - Number of Yields TG Leg -Number of Yields Chart Showing Number of Yields for Each Leg compared to Leg Closure for Periodic yet Stable Conditions between 17-09-2013 and 10-10-2013
Effects of Resets and Yielding
Chart Showing Percentage of Time Spent in Yield at Different Stages of Different Events
Percentage of time in yield compensates for:
From this study, no direct proportionality between this parameter and magnitude of the event can be deduced.
Effects of Resets and Yielding
100 200 300 400 500 600 700 800 900 1000 2 4 6 8 10 12 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 Shield Closure (mm) Number of Yields Cycle Number MG Leg Number
TG Leg Number
Shield Closure Chart Showing Amount of Convergence compared to Number of Yields per Cycle for Broadmeadow LW8 Weighting Event 27/04/2013 - 04/05/2013
LW9 LW8
200 400 600 800 1000 2 4 6 8 10 12 14 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Shield Convergence (mm) Number of Yields Cycle Number MG Leg No. Of Yields TG Leg No. Of Yields Shield Convergence (mm) Chart Showing Amount of Convergence compared to Number of Yields per Cycle for Broadmeadow LW9 Weighting Event between 19/07/2014 and 23/07/2014 Event Initiation Event Initiation Observable, heightened number of yields on TG leg only. Minimal variance in number of yields prior to event, than that observed in stable yet periodic conditions.
Stable yet Periodic Characteristics 1 Stable yet Periodic Characteristics 2 Broadmeadow LW8 Weighting Event (24/04/2013 - 08/05/2013) Alternate Cavity #1 (26/05/2013 - 09/06/2013) Alternate Cavity #2 (28/06/2013 - 07/07/2013) Alternate Cavity #3 (28/06/2013 - 07/07/2013) Broadmeadow LW9 Weighting Event (19/07/2014 – 23/07/2014)
Throughout Throughout Prior Post Prior Post Prior Post Prior Post Prior Post Minimum 1st Quartile 0.26 0.5 0.26 0.26 Median 1.04 1.04 2.52 2 2 3.04 1.04 3rd Quartile 2 2 2 5.26 2.78 1.04 1.04 3.04 4.78 3.04 Maximum 5.04 4 3.04 10 4 2 8 12 12 5.04 14 Average 1.17 0.79 1.25 3.51 1.63 0.63 0.86 2.24 3.06 1.67 0.9632
Number of Yields
Table Showing Statistical Distribution of the Number of Yields per Cycle
Chart Showing Statistical Distribution of Number of Yields at 48 hours prior and post Alternate Events
Cycle # Prior to Event LW8 Weighting Event Cavity #1 Cavity #2 Cavity #3 LW9 Weighting Event Leg 1 Leg 2 Leg 1 Leg 2 Leg 1 Leg 2 Leg 1 Leg 2 Leg 1 Leg 2 1 2 3.04 3.04 4 4 2 4 3.04 14 2 1.04 2 3.04 2 4 3.04 6 8 14 3 1.04 3.04 1.04 3.04 4 4 10 4 2 2 3.04 2 3.04 3.04 5
2 1.04
7.04 6
2 8 4
7
3.04
Table Showing Number of Cycles Leading up to the Event (12 hours prior)
Averages of the cycles immediately prior to given events presented the following trends:
LW8 Weighting Event: 2 yields/ cycle for 4 cycles prior. Cavity #1: 2.5 yields/ cycle for 4 cycles prior. Cavity #2: 3.5 yields/ cycle for 3 cycles prior. Cavity #3: 3.5 yields/ cycle for 4 cycles prior. LW9 Weighting Event: inconsistent results.
Number of Yields Trigger
Yield and Loading Rate Bridge
7 hours prior to the event, yields in cycle
to cavity begin to peak. Yields in Cycle across Panel Average Leg Pressure across Panel Cavity Formation Peaking of number
shields
On prediction of cavity areas:
formation.
formation.
bridge (Hoyer 2012).
Analysis of Shield Closure vs Shield Pressure – Loading Rate
Convergence in Underground Longwall Mining
Loading Rate
1 2 3 4 5 6 7 8 9 1 7 13 19 25 31 37 43 49 55 61 67 73 79 85 91 97 103 109 115 121 127 133 139 145 151 157 163 169 175 181 187 193 199 205 211 217 223 229 235 241 247 Loading Rate (bar/min) Cycle Number MG Leg Shield #100 (bar/min) TG Leg Shield #100 (bar/min) Convergence (mm) Chart Showing Loading Rates (5-10 mins) compared to Convergence for Periodic yet Stable Longwall Weighting Conditions 18-09-2013 to 10-10-2013
cycle map, yet no strata deterioration
conditions.
support.
Parameter Loading Rate (bar/min) Minimum 1st Quartile 1.12 Median 2.32 3rd Quartile 3.12 Maximum 8.12 Average 2.21 3D Imaging Map Showing Loading Rates for Periodic yet Stable Longwall Weighting Conditions 18/09/2013 to 10/10/2013 Statistical Distribution of Loading Rates for Periodic yet Stable Longwall Weighting Conditions 18-09-2013 to 10-10-2013
10 20 30 40 50 60 70 1 bar/min 2 bar/min 3 bar/min 4 bar/min 5 bar/min
in Cycle (mm/hr) Loading Rate in Cycle
LW9
20 40 60 80 100 120 1 bar/min 2 bar/min 3 bar/min 4 bar/min 5 bar/min
Rate per Cycle (mm/hr) Loading Rate per Cycle
LW8
Parameter 1 bar/min 2 bar/min 3 bar/min 4 bar/min 5 bar/min Average 15.56 23.43 41.61 48.60 69.74 Parameter 1 bar/min 2 bar/min 3 bar/min 4 bar/min 5 bar/min Average 9.31 12.23 23.65 14.02 22.23
200 400 600 800 1000 1 2 3 4 5 6 7 8 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 Convergence (mm) Loading Rate (bar/min) Cycle Number MG Leg Shield #100 (bar/min) TG Leg Shield #100 (bar/min) Convergence (mm)
LW8 Weighting Event
Loading Rate
Peak in Loading Rate prior to Weighting Event Peak in Convergence at Initiation of Weighting Event As loading rate increases, so too does convergence rate at this time.
Analysis of Shield Closure vs Shield Pressure – Cycle Times
Convergence in Underground Longwall Mining
200 400 600 800 1000 1200 Stable Longwall Conditions 05/05/2013 - 13/05/2013 Stable Longwall Conditions 17/09/2013 - 10/10/2013 Prior to LW8 Weighting Event 18/04/2013 – 28/04/2013 Envelope of Weighting Event 18/04/2013 – 10/05/2013 Prior to Cavity #1 Shield #93 from 28/05/2013 – 07/06/2013 Prior to Cavity #2 Shield #85 28/06/2013 – 09/07/2013 Prior to Cavity #3 Shield #85 28/06/2013 – 09/07/2013 Prior to LW9 Weighting Event 17/07/2014 - 21/07/2014 Cycle Time (Minutes) Event
Statistical Distribution of Cycle Times
cycle times throughout. 50 100 150 200 250 300 350 400 Stable Longwall Conditions, 05/05/2013 - 15/05/2013 Stable Longwall Conditions, 17/09/2013 - 10/10/2013 Prior to LW8 Weighting Event, 27/04/2013 – 29/04/2013 Throughout LW8 Weighting Event, 27/04/2013 – 04/05/2013 Prior to Cavity #1, 26/05/2013 - 28/05/2013 Prior to Cavity #2, 28/06/2013 - 30/06/2013 Prior to Cavity #3, 03/07/2013 - 05/07/2013 Prior to LW9 Weighting Event, 19/07/2014 – 23/07/2014 Throughout LW9 Weighting Event, 19/07/2014 – 23/07/2014 Shearer Cycle Time (mins) Event
tailgate, and back to the maingate end of the panel after a cut and flit run.
cycle times throughout.
0.02 0.04 0.06 0.08 0.1 0.12 0.14
0.5 1.2 2.0 2.7 3.5 4.2 4.9 5.7 6.4 7.2 7.9 8.7 9.4 10.2 10.9 11.6 12.4 13.1 13.9 14.6 15.4 16.1 16.8 17.6 18.3 19.1 19.8 Vertical Displacement of Strata (m) Distance Inbye from Coal Face (m) MP42 = 16.5m Thickness MP42 = 30m Thickness 100 200 300 400 500 600 Stable Longwall Conditions 05/05/2013 - 13/05/2013 Stable Longwall Conditions 17/09/2013 - 10/10/2013 Prior to LW8 Weighting Event 18/04/2013 – 28/04/2013 Prior to Cavity #1 Shield #93 from 28/05/2013 – 07/06/2013 Prior to Cavity #2 Shield #85 28/06/2013 – 09/07/2013 Prior to Cavity #3 Shield #85 28/06/2013 – 09/07/2013 Prior to LW9 Weighting Event 17/07/2014 - 21/07/2014 Time Elapsed (Minutes) Event
Chart Showing Statistical Distribution of Set-to-Yield Times Hydraulic Support Into Goaf
Cumulative Displacement alongside Set-to-Yield Statistical Distribution N.B. LW9 Event reflects statistically longer set-to- yield times than LW8 event. Set-to-Yield Duration: the time that it takes for the shield to increase from 350bar, the setting pressure, to 450 bar, the yield pressure Only variable is MP42 (overburden sandstone) thickness.
geological and operating conditions:
unit competence and extended cantilevering.
conditions.
Event 1.5 bar/ min pressure increase rate correlates to… Periodic yet Stable Conditions (up to) 8.12mm/ hour convergence rate Broadmeadow LW8 Weighting Event 22.04mm/ hour convergence rate Cavity #1 19.7mm/ hour convergence rate Broadmeadow LW9 Weighting Event 9.76mm/ hour convergence rate
anticipation of cavities.
more in depth distance-based analyses.
the yield valves)