INTRODUCTION Goldwyn limited is a public limited company - - PowerPoint PPT Presentation

INTRODUCTION

1

Goldwyn limited is a public limited company established in year 1967. The company was into subcontracting business of automotive parts for its customers in Europe and USA till 2008. In 2008 Goldwyn became one of the first company in India to start manufacturing of general purpose LED lights. Goldwyn Limited is an ISO 9000:2015 certified company with its test laboratories accredited by NABL. Apart from serving a large number of prestigious customers in India, Goldwyn has also in the past exported to several light manufacturers in Germany and the UK, as well as to prestigious projects in USA, Nepal, Sierra Leone etc.

BUSINESS PROFILE

LED Lights for various applications

1. Office Lights 2. Industrial Shed Lights 3. Street Lights & Solar Street Lights 4. Flood Lights 5. High Mast Lights 6. Tunnel Lights 7. Railway Maintenance Pit Lights 8. Emergency Signage Lights

DESIGN CAPABILITIES

▪ Designing of constant current electronic drivers from 5W to 100W with AC input ▪ Designing of constant current electronic drivers from 5W to 100W with AC and DC input ▪ Designing of solar charge controller with inbuilt DC driver ▪ Designing of surge protector ▪ Driver and Light engine PCB design using PADS software. ▪ Electronic circuit Design is done using PADS software ▪ Various validation and testing equipment are LCR meter, HV tester, CRO.

3

Electronic and PCB design

DESIGN CAPABILITIES

▪ Complete light fixture design using Unigraphics –NX 3–D software. ▪ Mechanical component design like heat sink, housings and packaging. ▪ Tool Designing and development of all plastic parts. ▪ Lens and optics design for required light distribution. ▪ Jigs and Fixture designing and development for assembly. ▪ Thermal analysis for optimum heat sink design ▪ Strength analysis for optimizing mechanical parts. ▪ Prototype development using 3-D printing.

4

Mechanical / Optical /Tool Design and Prototyping

DESIGN CAPABILITIES

▪ Lighting design using DIALux software ▪ Optimising the lights for cost effectiveness and required light distribution. ▪ Complete light Bill of material preparation for projects. ▪ Provide various options to the customer for making choice. ▪ Various iterations according to change in project design.

5

Lighting Design

MANUFACTURING

▪

Manufacturing plants (Rented Facilities) : 1). D-115 A Hosiery Complex, Phase 2 Noida 2). C-134 ,Phase 2, Noida ▪ Plant area > 9000 sq. m. ▪ Monthly Production Capacity: 5000 KW LED Lights ▪ Number of Employees : ~140 ▪ Surface Mount Automated Line : 1 nos. (Imported) ▪ Assembly Lines : 3 nos. ▪ Injection Molding Machines : 3 nos. (Imported) ▪ Powder Coating Line : 1 no. ▪ Machining and Preparation Line : 1 no. ▪ Tool Room with Electro Discharge Machine.

6

ELECTRONIC ASSEMBLY LINE

▪

Capacity >1 million assembly/annum ▪ Multi layer compatibility ▪ High speed component placement (12000 components per hour) ▪ Placement accuracy ±50µm ▪ On line Process Control ▪ Dust Proof , antistatic , temp & humidity control ▪ RoHS and REACH compliant

7

Automatic SMT line for Mounting Surface mount components for Electronic Drivers and Mounting

• f Surface mount LEDs

Automatic SMT Line

ELECTRONIC ASSEMBLY LINE

Driver Assembly Line

8

▪ Capacity : 5 lac assemblies/annum ▪ Semi Automatic assembly line for Electronic Driver assembly. ▪ Through hole components are assembled manually by highly skilled operators in complete ESD safe environment ▪ Soldering is done automatically using Wave Soldering machine. ▪ 100% end of line testing using customised jigs. ▪ RoHS and REACH compliant.

ASSEMBLY LINE

LED Light Assembly Line

9

▪ 1 No. Conveyor based assembly line for high volume production. ▪ 2 Nos. Assembly lines for normal production with various product mix. ▪ Highly skilled and trained manpower to assemble different type of lights with high productivity and Quality. ▪ Accurate and fast production aids such as Soldering stations, Pneumatic screwdrivers and inline Testing instruments are used in Assembly . ▪ Production capacity : 1 million assemblies/annum ▪ 100% offline 4 hrs. soaking facility. ▪ Pad Printing machine for logo printing ▪ Thermal printers for label printing

MOULDING CAPABILITIES

Injection Moulding

High capacity CNC plastic injection moulding machines for in-house production

• f

Lenses from specialized plastic compounds and various

• ther

plastic parts from engineering plastics. Moulding Machines:

• Engel 150T
• Engel 80T
• Engel 50T
• High dimensional accuracy.
• High clarity, specially in Lenses

and optical parts.

• Options of moulding parts in

different colours

TOOL ROOM CAPABILITIES

Tool Making

Tool Room is equipped with Machines and Manpower capable of manufacturing and Maintenance

• f Injection Moulds, Small Press tools and Jigs and Fixtures for Assembly

Tool Room Machines: ▪ Electro Discharge Machine (EDM) ▪ Jig Boring ▪ Milling Machines ▪ Lathe Machines ▪ Surface Grinders Capacity: 2 Injection Moulds per month

POWDER COATING CAPABILITIES

Powder Coating facility with 7 tanks pre- treatment for Aluminium and Steel

• components. Pretreatment ensures that

powder coated parts remains rust proof for long period of time in adverse climatic

• conditions. Tight process control and use
• f good quality chemicals ensures top

quality.

Powder Coating

▪ 7 tanks for Pre-treatment with hoist arrangement ▪ Statfield Gun for Powder coating ▪ Powder coating Booth with recovery ▪ Baking oven ▪ Flexibility of choosing colour ▪ Good control on process ▪ Good control on material and quality

13

NABL TEST LABORATORY CERTIFICATES

14

BIS CERTIFICATES

Goldwyn products are registered under compulsory registration scheme from Bureau of Indian Standards. The products registered are:

STREET LIGHTS FLOOD LIGHTS QUADRA DOWNLIGHTERS MODEL POWER MODEL POWER MODEL POWER MODEL POWER SL-020 20 W FL-030 30 W QD11-012 12 W DL-005 5 W SL-024 24 W FL-050 50 W QD11-015 15 W DL-007 7 W SL-025 25 W FL-060 60 W QD11-018 18 W DL-008 8 W SL-030 30 W FL-070 70 W QD11-020 20 W DL-010 10 W SL-036 36 W FL-080 80 W QD11-022 22 W DL-012 12 W SL-040 40 W FL-090 90 W QD11-025 25 W DL-015 15 W SL-042 42 W FL-100 100 W QD22-030 30 W DL-017 17 W SL-045 45 W FL-110 110 W QD22-032 32 W DL-018 18 W SL-048 48 W FL-120 120 W QD22-035 35 W DL-020 20 W SL-060 60 W FL-130 130 W QD22-036 36 W DL-022 22 W SL-066 66 W FL-150 150 W QD22-040 40 W DL-025 25 W SL-072 72 W FL-160 160 W QD22-042 42 W DL-028 28 W SL-080 80 W FL-170 170 W QD22-045 45 W DL-030 30 W SL-090 90 W FL-180 180 W QD22-060 60 W DL-032 32 W SL-100 100 W FL-190 190 W QD41-030 30 W SL-105 105 W FL-200 200 W QD41-035 35 W SL-120 120 W FL-220 220 W QD41-036 36 W SL-150 150 W FL-250 250 W QD41-040 40 W SL-200 200 W FL-300 300 W QD41-045 45 W Sl-220 220 W FL-320 320 W QD22-080 80 W

List of Products registered in BIS

TESTING CAPABILITIES

Equipped with ▪ 0.5m/2m diameter Integrating Spheres ▪ Goniophotometer ▪ Luminance Meters ▪ Chromameter

NABL Accreditated Photometric Laboratory

Measurements for ▪ Light distribution pattern, luminous flux, illuminance, ▪ Chromaticity and CCT ▪ Color rendering index (CRI)

Photometry

TESTING CAPABILITIES

NABL Accreditated Electrical Laboratory

Measurements for ▪ Waveform ▪ Root Mean Square Voltage ▪ Ripple Current. ▪ EMI /EMC Electromagnetic Interference (EMI) and Electromagnetic Compatibility (EMC) ▪ Safety tests

• High Voltage
• Leakage Current
• Insulation Resistance

▪ EFT

• Surge
• Burst
• Voltage Dips tests are carried
• ut from 0 to 4 KV

16

Electrical

TESTING CAPABILITIES

NABL Accreditated Environmental Laboratory

LED Luminaires are tested under a temperature range of -30 °C to +60 °C under 95 % relative humidity conditions to simulate adverse operating environment.

Environmental

TESTING CAPABILITIES

Ingress Protection Testing Facility

Test facility for Ingress Protection for ▪ Dust ▪ Water Product can be tested for IP 54 to IP 66

CUSTOMER BASE

Company Products Airport Authority of India Solar Street Light Steel Authority of India Limited (SAIL) High Bay, Street Light National Hydro Power Corporation (NHPC) Street light, Tube lights Ordinance Factory Board (OFB) High Bay, Street Light BGR Energy System Down light, Well Glass light, Street Light National Highway Authority

• f India (NHAI)

Solar Street Lights District Rural Development Authority (DRDA ) Street Light MP Power / MP Urja Street Light Indian Railways Pit light, Cat walk light Company Products National Thermal Power Corporation (NTPC) Flood, Street Light Gas Authority of India Limited (GAIL) Low Bay Light Oil and Natural Gas Commission (ONGC) Street Light Indian Oil Corporation

• Ltd. (IOCL)

Flood, Street Light National Aluminium Company Ltd. (NALCO) High Bay, Street Light Integral Coach Factory (ICF) Flood, Panel Light Bharat Heavy Electrical

• Ltd. (BHEL)

High bay, Street Light Bharat Electronics Ltd. (BEL) Flood light, Street Light

Domestic- Government / Public sector customers

CUSTOMER BASE

Domestic- Private Corporates

Company Products Tata Power / Tata Steel Street Light Mahindra & Mahindra High bay, Street light, Indoor Light Shree cement Flood, High Bay, Low Bay Street Light Vedanta High Mast , H M Lights Ultratech Cements Downlight, Panel, Tube, Street Light HSIL High bay, Street Light Wipro Enterprises Flood, Street Light Bridgestone High bay Company Products Daurala Sugar Flood, Street Light, High bay The Supreme Industries Low Bay Light, High Bay, Indoor Alstom Station Lights Shriram Alkali Flood, Street Light. Low bay J.K Tyre High Bay, Street Light, Indoor L&T Flood, Street Light Maruti Suzuki Flood Light Trilux Light India (OEM) Panel, Indoor Light

CUSTOMER BASE

Exports

Country Products Germany Emergency Signage Lights United Kingdom High Bay Lights, Street Lights, Cold Storage Lights USA Port Lights, Street Lights, High Bay Lights for Airport Hangers UAE Stadium Lights Malaysia Flood Lights Nepal Indoor Lights for Airport, Street Lights, Flood Lights

PRODUCT RANGE - OUTDOOR

STREET LIGHT – FUTURA

• Pressure Die cast Aluminum Heat Sink
• Polycarbonate Cover
• IP 65 and IK10
• Pole Mounting
• Surge Protection up to 4KV In-Built,

external 10KV available.

• Optics : Lens Options available.
• Lumen Efficacy : >110 lm/W
• Analog/PWM Dimming
• LDR based ON/OFF and dimming
• Solar DC Versions also available

8 June 2019

10W – 30W FUTURA MINI 30W – 50W FUTURA MIDI

STREET LIGHT

• Pressure Die cast Aluminum Heat Sink
• Toughened Glass Cover
• IP 65 and IK08
• Pole Mounting
• Surge Protection up to 4KV In-Built,

external 10KV available.

• Optics : Lens Options available.
• Lumen Efficacy : >110 lm/W
• Analog/PWM Dimming
• LDR based ON/OFF and dimming
• Solar DC Versions also available

8 June 2019

60W – 120W JUPITER 60W – 120W 60W – 120W FUTURA MAXI ORION 20W – 100W EDGE

FLOOD LIGHT

• Modular Built Concept
• Zero Maintenance
• Extruded Aluminum / Pressure die

casted Heat Sink

• Superior Secondary Lens Optics for

Wider Area Coverage

• Available Beam Angles : 50 degree, 25

degrees, 15 degrees

• IP 65, weather Proof
• Dimming Options available – Analog,

PWM

• Lumen Efficacy : >110 lm/W

8 June 2019 25

BEAMER ALPINE 20W – 500W 50W – 300W

PRODUCT RANGE - INDUSTRIAL

HIGH BAY LIGHT

High Bay Lighting : Mounting Heights ≥ 6m

• Modular Built Concept
• Zero Maintenance
• Extruded Aluminum / Pressure die

casted Heat Sink

• Suspension/ Surface Mounting
• High Efficiency PMMA Lens (50deg)
• Dimming Options available – Analog,

PWM

• 50W – 300W
• Lumen Efficacy : 105 lm/W

DELTA SATURN ALPINE

HIGH BAY LIGHT

High Bay Lighting : Mounting Heights ≥ 6m

• Modular Built Concept
• Zero Maintenance
• Pressure Die cast Aluminium Heat Sink
• Suspension/ Surface Mounting
• Options – Discrete LEDs and COBs
• Optics available : Lens / reflector
• Dimming Options available – Analog,

PWM

• 60W – 300W
• Lumen Efficacy : upto 110 lm/W

8 Jun 28

STELLAR ORBIT

HIGH BAY LIGHT

High Bay Lighting : Mounting Heights ≥ 6m

• Zero Maintenance
• Pressure Die cast Aluminium Heat Sink
• High Efficiency PMMA Lens (50deg)
• IP 65, weather Proof
• Dimming Options available – Analog,

PWM

• 60W – 200W
• Lumen Efficacy : >110 lm/W

8 June 2019 29

HORIZON

MID BAY AND LOW BAY

Vapour Proof/ Corrosion Proof/ General Illumination

• Impact resistant Polycarbonate housing.
• Zero Maintenance
• Mid-power SMD LEDs
• Trunking facility available (loop-in – loop
• ut).
• Suspension/ Surface Mounting
• IP65 & IK10
• Available Wattages : 20W, 40W
• Lumen Efficacy : > 100 lm/W

8 June 2019 30

OMEGA OLYMPIA KAPSULE

PRODUCT RANGE - INDOOR

OFFICE & COMMERCIAL LIGHT

32

• 2x2 / 1x4 / 1x1 versions available
• Recessed/ Surface/ Suspended

mounting options

• Standard & 1-10V, DALI Dimmable

versions

• Efficacy: >100 lm/W
• PMMA Diffuser
• 3000K / 4000K / 6500K

8 June 2019

QUADRA

OFFICE & COMMERCIAL LIGHT

• Wattage available : 8W, 15W, 25W
• Standard as well dimmable

versions

• Lumen Efficacy > 100 lm/W
• Aluminium die casted housing
• Different bezel versions

Eco Downlight Flat Round Eco Downlight Deep Round Eco Downlight Square

OFFICE & COMMERCIAL

34

• Wattage available : 8W - 15W
• Dimming options available-

Analogue / 3 Step/ DALI Dimming

• Efficacy > 90 lm/W
• Mounting Options - Recessed and

Suspended

• Non conventional bezel designs.

8 June 2019

HIVE MOSAIC CLOUD

EMERGENCY EXIT SIGNAGES

PATHFINDER

• LED based luminaire – instantaneous shift to emergency

mode

• Self contained with inbuilt battery
• Battery backup (emergency operation duration) 3 Hours
• Automatic self test to check the health and functioning of

the luminaire

• Suitable for mounting on either a ceiling or a wall by

simply turning the end caps

• Can be either in non maintained mode (luminaire comes
• n when the supply to the normal lighting fails) OR

in maintained mode (luminaires remains

• n during all times )

LIGHTS FOR CEMENT PLANTS

• General illumination
• Toughened Glass Cover / Polycarbonate

cover

• IP 65 and IK08 & IK10
• Truss Mounting, Hanging by Eye bolt
• Surge Protection up to 4KV In-Built,

external 10KV available.

• Optics : Lens Options available.
• Lumen Efficacy : >110 lm/W
• Analog/PWM Dimming (on request)
• LDR based ON/OFF and dimming (on

request)

8 June 2019

30W – 70W PLUTO- WELL GLASS 30W – 70W 20W – 40W KAPSULE OMEGA- VAPOUR PROOF 20W – 400W ALPINE- HIGH BAY

Lights for Manufacturing Area

LIGHTS FOR CEMENT PLANTS

• Area illumination during Maintenance

shutdown

• 24V AC/DC, 110V AC/DC inputs
• IP 65 and IK08
• Hand held or Hanging
• Extra protection for over or under

voltage

8 June 2019

25W – 70W BEAMER- AREA LIGHT

Special lights for Maintenance Shut downs

38

LIGHTS FOR CEMENT PLANTS

Solar Street Light (Upto 100 Watts)

A solar lighting system consists of different components

• a. Solar Modules
• b. Battery

recommend lead acid , tubular, low maintenance, C10 battery

• c. Charge controller

A charge controller regulates charging input to the battery. It prevents over charging of the battery, prevents low discharging of the battery, automatic switch ON & OFF of the light at dusk and dawn..

• d. LED Lights

Goldwyn LED lights are designed, produced and tested under the strict quality controls.

• e. Poles, battery box and other mechanical

structures.

PROJECT EXECUTED

Netaji Subhash Chandra Bose Setu Bridge | Cuttack, Odisha.

PROJECT EXECUTED

Tribhuvan International Airport | Kathmandu, Nepal.

PROJECT EXECUTED

Tuticorin Airport | Kattalangulam, Tamil Nadu.

PROJECT EXECUTED

Industry in Jodhpur, Rajasthan

PROJECT EXECUTED

Eastern Dedicated Freight Corridor (EDFC) Alstom India Abu Dhabi University Cement Plant Rourkela, Orissa

PROJECT EXECUTED

NMTronics Noida Jodhpur Military Hospital Rajmahal Flyover- Bhubaneshwar