Industrie 4.0 future tool for efficiency Prnu, Estonia - 2017 - - PowerPoint PPT Presentation

industrie 4 0 future tool for efficiency
SMART_READER_LITE
LIVE PREVIEW

Industrie 4.0 future tool for efficiency Prnu, Estonia - 2017 - - PowerPoint PPT Presentation

Deeper than the surface Industrie 4.0 future tool for efficiency Prnu, Estonia - 2017 Overview Deeper than the surface Mechanical, electronical products, and electromechanical LOHJA assembly 27 years of experience LAGEDI


slide-1
SLIDE 1

Industrie 4.0 – future tool for efficiency

Pärnu, Estonia - 2017

Deeper than the surface

slide-2
SLIDE 2

Overview

LOHJA LAGEDI

  • Mechanical, electronical

products, and electromechanical assembly

  • 27 years of experience
  • Net Sales 2016 MEUR 13,0
  • 2 plants in Europe

HYRLES OY Finnish plant

  • Estabilished

1989

  • Facility

8500 m2

  • Personnel

82

  • Turnover

7,9 meur HYRLES OÜ Estonian plant

  • Estabilished

2008

  • Facility

4300 m2

  • Personnel

69

  • Turnower

5,0 meur

2 4 6 8 10 12 14 16 18 20 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 Hyrles OÜ (EST) Hyrles Oy (FIN) Total

Deeper than the surface

slide-3
SLIDE 3

Deeper than the surface

slide-4
SLIDE 4

Deeper than the surface

OUR VISION

is to be wise industrial company creating smart machines simplifying life

OUR MISSION

is to simplify life developing and manufacturing powermechanics equipment

OUR VALUES

confidence, reliability, knowhow, innovation, social responsibilty, environmental friendly

slide-5
SLIDE 5

Our customers and businesses

CUSTOMER KPI OTD 100% = 92,5% DPPM 750 = 929 CUSTOMER SEGMENTS

71% 15% 5% 9% ENERGETICS ELECTRONICS MACHINERY INDUSTRY OTHER

Deeper than the surface

OUR BUSINESS CONCEPT

  • Hyrles OÜ is a Powermechanics equipment manufacturer helping create

smart machines simplifing life.

  • We would like to become wise industrial service company.
  • Our main focus will be on POWERMECHANICS business area and on

REGIONAL customers (1000 km coverage) who are a part of a global Headquarters.

  • We can handle COMPLEXITY and FLEXIBILITY in EFFICIENT way to

deliver FINE QUALITY even in SMALL BATCHES under the TIME PRESSURE.

HYRLES MAIN BUSINESS FIELDS ARE:

① PRODUCT DEVELOPMENT SERVICES (incl. Concept Design, Product Development & Prototyping) and ② MANUFACTURING SERVICES (incl. Pre-Fabrication, Manufacturing and Assembly)

OUR STRENGTHS

  • Close cooperation with customers – from designing the product and

choosing suitable materials, up to guaranteeing the delivery schedules

  • ERP systems, modern technologies and plan continuously to invest in the

purchase of new equipment.

  • Hyrles OÜ invests in developing its employees’ skills; therefore, we

continuously train and develop our staff. We utilize the principles of lean production in our factory.

slide-6
SLIDE 6

Smart technology and Manufacturing

ERP Systems CAD/CAM programs AMADA Program Management ISO, OHSAS, LEAN 4 pcs Amada Sheet metal punching center Amada and Yaskawa bending robots Salvagnini Bending Automat Threading CNC Welding / Riveting Wagner/Abo Powder Coating Assembly Deeper than the surface 8 pcs Amada Prisma Bending

slide-7
SLIDE 7

Estonia's performance in the DESI 2016

slide-8
SLIDE 8

Digital Scoreboard 2016 8

Digital Public Services: eGovernment users

80% of Estonian internet users have exchanged filled forms with the public administration online, whereas overall in the EU 32% of internet users have done so. Source: Eurostat - Community survey on ICT usage in Households and by Individuals

slide-9
SLIDE 9

Digital Scoreboard 2016 9

Things are not so good in integration of digital technologies

slide-10
SLIDE 10

Digital Scoreboard 2016 10

slide-11
SLIDE 11
slide-12
SLIDE 12
slide-13
SLIDE 13
slide-14
SLIDE 14

HYRLES OÜ

Kausipalaveri Hyrles / ABB 20.04.2015

Process mapping and Supply Chain Operations Reference (SCOR ) Model

  • Best Practice Methodology for standardisation
  • Common understanding with suppliers and customers gives value for whole Supply

Chain actors

slide-15
SLIDE 15

HYRLES OÜ

Kausipalaveri Hyrles / ABB 20.04.2015

Example: Production planning and Machinery Center utilisation – As Is with normative time

slide-16
SLIDE 16

HYRLES OÜ

Kausipalaveri Hyrles / ABB 20.04.2015

Example: The actual situation

slide-17
SLIDE 17

HYRLES OÜ

Kausipalaveri Hyrles / ABB 20.04.2015

Example: How it should like… with CAPP (Computer Aided Process Planning)

slide-18
SLIDE 18
slide-19
SLIDE 19

Hyrles with Industry 4.0 principles, findings and value from Innovation

  • Paperless production
  • Digital documentation and reusable data
  • Faster and synchronized communication
  • Manufacturing Execution System – Common understanding of it
  • Fully integrated software(s)
  • Real time monitoring (incl. additional sensors, monitors etc.)
  • Full traceability and batch tracking
  • Advance Planning and Scheduling (CAPP – Computer Aided

Process Planning)

  • HR management & integration with ERP (Enterprise Resource

Planning), MES (Manufacturing execution system)

  • Total Quality Management
  • Automated & Digital monitoring of production
  • Data quality monitoring

Deeper than the surface

slide-20
SLIDE 20

HYRLES OÜ

Kausipalaveri Hyrles / ABB 20.04.2015

LEAN principles and strategy protsess

  • OEE
  • 6S Audits
  • Internal 4q Pareto analysis protsess and 8D raports
  • FAI raports (first article inspection)
  • Most of equipment is from one supplier, which means they are

connected

  • Production planning is done in ERP (Enterprise Resource Planning)
  • Internal production logistics
  • Direct connectivity with one key customer
  • Started Real Time Factory Project
  • Qlick View
slide-21
SLIDE 21

HYRLES Partners

slide-22
SLIDE 22

Deeper than the surface

slide-23
SLIDE 23

Deeper than the surface

slide-24
SLIDE 24

Deeper than the surface

slide-25
SLIDE 25

Deeper than the surface

slide-26
SLIDE 26

Thank you

Kalmari tee 12, Karla küla, , Rae vald, Harjumaa 75327, phone: 655 7315 www.hyrles.ee

Deeper than the surface