IIoT and AI Solution Kasemson Kreuatorn Regional Senior Manager - - PowerPoint PPT Presentation

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Kasemson Kreuatorn Regional Senior Manager

IIoT and AI Solution

Delta Confidential

Thailand 4.0 Driven by Industry 4.0

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AUTOMATION is the technology by which a process or procedure is performed without human assistance. Automation or automatic control is the use of various control systems for operating equipment such as machinery, processes in factories, boilers and heat treating ovens, switching on telephone networks, steering and stabilization of ships, aircraft and other applications and vehicles with minimal or reduced human intervention.

What is Automation?

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• The top of the pyramid (“management level”) is comprised of

the company’s integrated management system (ERP).

• The manufacturing execution systems or MES are at a

higher level or “planning level”.

• The “supervisory level” (third level) corresponds to control

and data acquisition systems (SCADA).

• The second level or “control level” includes logical devices

such as PCs, PLCs, PIDs, etc.

• The first level or “field level” comprises the physical devices

existing in industry such as actuators and sensors

Automation Pyramid

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Introduction to SCADA

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Introduction to SCADA

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Example Printing Machine

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Objectives of the use of Industrial Automation

• Energy Savings
• Costs Efficiency
• Low Carbon Footprint / CO2 emission

Industrial automation deals primarily with the

• automation of manufacturing
• quality control
• material handling processes.

General purpose controllers for industrial processes include

• Programmable logic controllers,
• stand-alone I/O modules, and
• computers

Industrial automation is to replace the decision making of humans and manual command-response activities with the use of mechanised equipment and logical programming commands with Energy efficiency in industrial processes becoming a higher priority.

What is Industrial Automation?

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9 Pillar of industrial 4.0

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How to analyze data

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Industry 4.0

Iot Platform

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SMT 智能成仓

RFID

设备&生产监控 产量&品质&异常

库存出入库管理 生产需求信息 MES & SAP & Shop floor 中控转化 中控转化 生产完成信息 生产信息 库存水位信息

仓库

智能 材仓 RFID RFID

库存出入库监控 需求&备料&叫料&配送

智能 成仓 需求信息 生产信息 自动分板机 MES & SAP & Shop floor MES & SAP & Shop floor MES & SAP & Shop floor

Jig FQC

SMT 生产 主线

DSM Introduction

DSM Project Committee All member participation

Automation Dept. ME Dept. Information Dept.

General Tech. New Tech. Demand

DSM general process DSM customized process DSM

• Tech. team

Expert team

Demand

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Delta Smart Manufacturing Focus

ROI ≤ 2 year Electricity intensity 30% Quality increase> 15% Direct labor reduced to 10% Delivery > 30%

Delta Target

Continuous improvement modularized Expandable Complete Information system Design For Automation Mass volume & Small volume, Variety items input/output

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Information Control Field

HVAC Power Quality Elevator Modbus TCP Material Processing Packing EtherNet / IP CANopen Modbus EtherCAT Fiber Redundant Ring

Manufacture Factory

MES/EM S

INTERNET INTRANET

Router/ Firewall

Remote Monitor All Kinds of Field bus Rugged Ethernet Security

EtherNet / IP

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Sys ystem tem & Equipmen ment

AC AC Motor Drive Drive Servo vo Syst ystem m

AC Servo Drive & Motor

Planetary Ge Gearbox Linear Stage In Indust strial Power Supply Servo vo Press ss Rob Robot Rob Robot Wo Workst stations

Contr trol & Sensing sing

In Integration Softwa ftware DIA DIAStudio Motion Con Control Rob Robot Con Controller Machine Vi Visi sion Syst ystem Senso sor Meter & Measu sureme ment HMI HMI PLC

PLC-Based Motion Controller

Ne Netwo twork rking Man Manageme ment

Dat ata a Analys nalysis is & O Opt ptimiz imizat ation ion IIoT Industrial Cloud Router Industrial Ethernet Solution Fieldbus Solution

DIA DIAMES Manufacturing Execution System (MES) DIA DIASPC SPC Statistical Process Control (SPC) DIA DIAPMS Preventative Maintenance System (PMS) DIA DIAWM WMS Warehouse Management System (WMS) DIA DIAAM AMS Alarm Management System (AMS) Industrial PC DIA DIAEnergie Industrial Energy Management System (IEMS) Big Data Analysis Artificial Intelligence (Edge / Cloud) Modeling & Simulation IIoT Cloud-based Platform

DIACloud

DI DIALink Link Equipment IoT Platform DI DIAView View Supervisory Control & Data Acquisition System (SCADA) DIAMCS MCS Material Control System (MCS) DI DIABCS BCS Block Control System (BCS) DIACPC CIM PC System (CPC) DI DIAMMP MMP Manufacturing Management Platform

IIoT Structure

Smart Sensor Pressure Sensor Encoder Gas Flow Meter Power Meter Temp. Controller

Pick & Place Inspection Screw Driving Soldering

CA CAD D / CA CAM Computer-Aided Design / Manufacturing

CNC Controller PC-Based Motion Controller Motion Control Card

Delta IA Product Portfolio

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Regular Hydraulic System Delta Hybrid Energy Saving System

Human Machine Interface DOP-100 Temperature Controller DT Programmable Logic Controller DVP Hybrid Energy Saving System HES

Energy Consumption Analysis

Delta HES Solution Heating System 10% Cooling System 5% Control System 5%

45%

Delta Hybrid Energy Saving System 35% Regular Hydraulic System 80% Cooling System 5% Heating System 10% Control System 5%

Field-Oriented Solutions

Injection Molding Machine Solution

Features

• Dual closed-loop control on speed and pressure
• Built-in PQ control function for precise flow and oil pressure

control

• Fulfills requirements for pressure under high-speed operation

and reduces power consumption in low-speed operation

Benefits

• Lowers oil temperature, extends oil usage and hydraulic parts

life, and reduces maintenance frequency

• Fast response servo system replaces ratio valve and reduces

the oil/energy wasting of using a high-pressure throttle

• Up to 40% ~

% ~ 75 75% % of energy saving compared to traditional

injection molding machines; lowers system oil temperature by 5 ~ 10°C

• IoT+ enhances dual closed-loop control, system precision and

stability, and provides real-time data feedback

Ethernet

DIA IACloud loud

IIoT Cloud-Based Platform

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Servo Drives ASDA-A3 / A2 Spindle Motor ECMS Servo Motor for CNC ECMC Industrial Power Supplies DRP / DVP Spindle Motor Drive ASDA-S 3-Axis Synchronous Servo System ASDA-M CNC Controller NC300A Delta DIAView SCADA System Equipment IoT Platform DIALink Ethernet Ethernet

Features

• Built-in 32-bit high speed dual-core CPU for multi-functional

control and better efficiency

• Built-in fine interpolation, friction compensation, and full-closed

loop control functions to optimize machining operation

• High-speed, high precision PM spindle motor to achieve smooth

and precise operation

• Matches with Delta Industrial IIoT products and DIACloud for

quick monitoring and data acquisition

Benefits

• Integrated control and drive system to enhance precision and

shorten processing time

• High-speed, high precision and superior surface finishing
• Complete & easy integration, high flexibility and customization
• Supports IIoT for remote monitoring and enhances yield rate

Field-Oriented Solutions

CNC Solution

DIA DIACloud loud

IIoT Cloud-Based Platform

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Managed Switches

Unmanaged Switches

Industrial Wireless M2M Products

Industrial Network Products

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192.168.1. x 172.16. 1. x

Network Pattern

20ms

23 23

Redundant network Multi Layer Multi Ring

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 3-in-1 wireless mode  Easy to use  High performance  High compatibility

Wireless mode – AP/Repeater/Client Benefit

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 High-end wireless operation  High flexible

Benefit Wireless mode – WDS

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 Seamless roaming < 50ms  Great in Automated Materials Handling(AMH) system and AGV

AP1 AP2 AP3 APx… Roaming

Gigabit LAN

IEEE 802.11r Fast BBS

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Benefit

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 Support wireless and wire conversion  Dual serial and GbE ports  Save cost

MODBUS Gateway

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Benefit

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 Any serial devices to Ethernet  Save cost  20M buffer memory  Similar with MOXA NPort

Serial-to-Ethernet Device Server

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 Patent technology  Accelerate response time

MODBUS Cache

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Benefit

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DIALink

Equipment IoT Platform

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Outline

• Market & Trend
• Requirements of Industries
• DIALink Features
• Comparison
• Successful cases

Equipment IoT Platform DIALink

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Market & Trend

SCADA Intelligent Diagnostics Equipment Management MES Energy Management Control the Equipment and collect field data

Typical Industry 4.0 Implement Cloud Service Web Monitor/Control Mobile Application

Extended application based on industry automation Equipment IoT Platform DIALink

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Market & Trend

Computing Layers in IoT Ecosystem

Cloud Computing Layer

Fog Computing Layer

Edge Computing Layer

• Captures field data and feeds back to Fog node.
• Performs immediate actions according to the control

signals from Fog node.

• Temporary storage for immediate data.
• Analysis and control due to the rules

defined by Cloud node.

• Integrates data summaries from Fog node.
• Performs deeper analysis and define the process rules for fog nodes.

Equipment IoT Platform DIALink

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Market & Trend

Smart manufacture with IoT Cloud

• Big Data processing
• Business Logic
• Data Warehouse

Edge / Fog

Real-Time data processing Basic Analysis Data Filtering M2M Communication Temporary Storage

Equipment

Data Acquisition Tasks Execution

SCADA Intelligent Diagnostics MES Equipment Management Energy Management

Cloud Service

Web Monitor/Control Mobile Application

Equipment IoT Platform DIALink

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Engineer

Requirements of Industries

The problems you possibly meet

• Complicated software settings caused by Interface / Protocol
• Device information needed for analysis and display
• What data should be collected
• Better tool to process data and facilitate development

Executive

• How to reduce the maintenance cost
• Ensure devices working stably without idle
• More automation to enhance efficiency and reduce neglect
• Knowing the status of all assets well

Equipment IoT Platform DIALink

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Data analysis and sharing

Information Layer has to take care of all. Data polling, process control, data management, and so on.

How DIALink Work

Current System Architecture

Information Layer

• monitoring
• analysis
• management
• data querying & sharing

Control Layer & Device Layer

• Front-end tasks
• Data acquisition
• Providing raw data to information layer

Equipment IoT Platform DIALink

SCADA Intelligent Diagnostics MES Equipment Management Energy Management

Multiple protocols

CNC Machines PLC-Controlled Machines Others Equipment

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Equipment Network

How DIALink Work

Equipment IoT Platform

Delta solution for Edge computing to improve current architecture and bring more benefits.  Unified platform to Equipment connection  Relieves loading of developer  Efficient process  Data visualization  Edge computing solution CNC Machines Others Equipment PLC-Controlled Machines Equipment IoT Platform DIALink

SCADA Intelligent Diagnostics MES Equipment Management Energy Management

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Why DIALink?

Equipment IoT Platform DIALink

Rapid upgrade for Industry

• Ease of data collection
• Take conventional Industries into Industry 4.0
• Cost-Effective solution

Edge Computing Solution

• Shifting process power closer to the user
• Useful data for information layer
• Professional system

DIALink DIALink DIALink

Equipment Network

CNC Machines Others Equipment PLC-Controlled Machines

SCADA Intelligent Diagnostics MES Equipment Management Energy Management

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Seamless Integration

MES SCADA 3rd Party Software

MQTT / WEB API OPC / Modbus / Drivers of CNC, PLC and Others

PLC-controlled Machines CNC Machines Other Devices Web / Temporary Storage

Sharing Data to clients

DIALink

Collecting data from CNC / PLC / Other Devices

Equipment IoT Platform DIALink

Options for Integrating with Client / Machine

• Opened Web API for query and setup.
• Plenty of drivers fulfill general applications. Modbus and OPC are also supported.

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With Field Equipment

• Sufficient drivers support CNC, PLC and Modbus device.
• Available to link OPC server. Saves your effort to deal with protocols.

Facilitates Communication

DIALink PLC-Controlled Machines CNC Machines Others Equipment

Capable of connecting to various Equipment via OPC Server / Modbus / Driver

Equipment IoT Platform DIALink Power Meter

OPC Server Modbus Drivers of CNC/PLC

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Facilitates Communication

(Broker) DIALink Publish: 21 ⁰ Subscribe to topic: temperature Publish to topic: temperature Equipment IoT Platform DIALink

Assigns the published data to the subscribers. As the role of broker in MQTT architecture. With Information Layer

• Higher performance of data assigning via MQTT.
• Ensures data transmission in case communication failure.

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Data Acquisition and Visualization

CNC Machines Others Equipment PLC-Controlled Machines

DIALink

Acquires Data for Visualization and further analysis

• Saves machine data to share with clients.
• Build-In dashboard for real-time web display.

Equipment IoT Platform DIALink

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Edge Computing Ready

Event

• Multiple actions included in one event.
• Able to send E-mail, SMS or call Web API once the event is

triggered. Schedule

• Capable of calling event as schedule.
• Schedule can be assigned by frequency and timing.

Equipment IoT Platform DIALink

Programmable functions DIALink provides Event and Schedule for prompt reaction.

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Edge Computing Ready

Injection Molding Metal Stamping Electronic Assembly

Comprehensive Applications With possibility of extending function DIALink is able to meet various applications.

DIALink Equipment IoT Platform DIALink

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Successful Cases

1. Device management and monitor interface. 2. Analysis of performance and utilization.  Machine status  Production information  Utilization of machines  OEE  MES integration  ERP integration 1. DIALink ：Linking with CNC, PLC and power meter. 2. PLC : AH500 gets essential data to calculate utilization, and transmits data via switch hub. 3. SCADA : Integrates MES and provides HMI.

Semi-Conductor Industry

Equipment IoT Platform DIALink

55 CNC in system Display ( SCADS*1, IPC*1) DIALink*11 (Each connects to 5 CNC) Switch*2 (16 ports) Switch*4 (16 ports) CNC Machine*15 CNC Machine*15 CNC Machine*15 CNC Machine*10

Application Requirement Introduced Delta Product

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Successful Cases

Application Requirement

1. Network of CNC machines, MES, SPC and monitor interface. 2. Proceeded by stages to meet “Intelligent Manufacturing Plan” of government.  Machine status (Stage 1)  Production information (Stage 1)  Machine tools management (Stage 2)  Utilization (Stage 1)  OEE(Stage 1)  NC program management (Stage 2)

Introduced Delta Product Fluid Drive Industry

1. DIALink ：Linking with CNC, PLC and power meter. 2. PLC : AH500 gets essential data to calculate utilization, and transmits data via switch hub. 3. SCADA : Integrates MES and provides HMI.

Equipment IoT Platform DIALink

MES DVS-16 DIALink*5 (Totally connect to 20 CNC & 30 PLC) DVS-16 CNC Machine*5 CNC Machine*5 CNC Machine*2 AH500 –EN*30 Lathe*5 Lathe*6, Milling Machine*6 Lathe*4 Display ( SCADS*1, IPC*1)

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Successful Cases

1. Dashboard shows OEE, Utilization, equipment status and maintenance need. 2. Enhancing equipment performance and help user to diagnose related problems.  Remote management for plant, personnel and equipment.  Cycle time  Utilization  OEE  Abnormal detection  Maintenance analysis  Visualization

Injection Molding Industry

1. DIALink ：Linking with controller (KEBA) of injection molding machine 2. DIAeBox: Economic MES solution based on DIALink.

Equipment IoT Platform DIALink

Application Requirement Introduced Delta Product

Factory LAN (Ethernet) Injection Molding Machine DIALink & DIAeBOX Client Office LAN (Ethernet)

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Cloud Platform & M2M Products

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Machine Automation Factory Automation Process Automation Energy System Transportation

7/24/365 Online Cloud Service Establish Secure Tunnel Remote Maintenance M2M Communication

Fulfill your cloud connectivity needs

 Security  Reliability  Trust  Real-time

DIACloud Cloud Platform

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Men to Machine Machine to Machine

MIX

Connectivity Scenario

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App

Programming and troubleshooting PLCs

Using your PC or laptop to remotely through by DIACloud platform

Monitoring any devices

Accessing HMI, IPC and machine vision system remotely from Web browser through by DIACloud platform

HTTPS DIACom portal DIACloud API “11 worldwide hosting servers”

DIACloud Connectivity

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Remote sites Cloud platform

Modbus Data Server Syslog Server Secure Tunnel Authentication Redundant Server Backup Technology

Control Site

Business management application DIAEn Energie rgie (Delta Energy management, SCADA or 3rd-party software applications)

DIACom portal Secure Tunnel HTTPS

DIACloud Technology

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Success Stories

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Smart grid Heavy industrial & Process automation

• Water

treatment

• Mining
• Oil & Gas
• Crane
• Infrastructure
• AGV
• RGV
• Warehouse
• Wind power
• Solar power

Machinery automation

• Electronics

equipment

• machine
• printing
• food
• logistics
• rubber

Automated handling system

Focus Industry

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INTERNET INTERNET

 Rugged environment Industrial EMC level 4 standard，- 40~75 ℃ operating temp.，IP40 metal case and fan-less design  Remote Management Flexible installation (3G or Ethernet router), support webpage and APP management  Safe Tunnel DIACloud private cloud and Delta specified patent for data security protection  Power over Ethernet To power IP cameras saving cabling cost

metering Temp. Cooling IP CAM Battery Control Room Network Operation Center Data collection site

Telecom Remote Management

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 Rugged environment Industrial EMC level 4 standard，- 40~75 ℃ operating temp.，IP40 metal case and fan-less design  Remote Management Flexible installation (3G or Ethernet router), support webpage and APP management  Safe Tunnel DIACloud private cloud and Delta specified patent for data security protection

INTERNET

Pump System

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• Water Level
• Motor Status

Station Center

Monitor + Report E Remote

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Network Structure

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The system adopts centralized control and monitoring of 3G wireless transmission, 11 state of the water level of pumping station and the running state through the data wireless transmission perfect present in the central control room on the screen.

Pump station monitoring and management system_ DET

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Material zone Production zone(front side) Production zone(back side) AP mode Client mode  Wireless deployment Supports wireless AP, bridge, and client operation modes for flexible deployment . Provides secure and seamless data transmission and reduce the cost of cabling and maintenance.  Full compatible Apply with PLC, inverter and servo products.

Smart Factory

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Smart warehouse management

 Customized Demand  Cloud Customization

SIS : Smart Information System DPS: Daily Planning Scheduling

Smart Sales

Industry demand Market trend

Localization Service Pro Matching Program

Smart Manufacturing

Smart System Cloud Tech Market/Manu Development & Demand

PLM CPS Cyber-Physical System

Smart management system Smart facility

CAM : Computer Aided Manufacturing Line Topology (3D) Smart Functions Flexible Process

Information (X,Y,Z)

Smart Factory

Hardware (X.Y.Z)

大数据 AI

Logistics Pre Production In Production Post Production

Smart logistic

低耗高效設備應用 耗能實時監控系統 電資源回收系統 伺服轉換氣動

M2M M2H M2S S2H S2S S2M

Planning of Delta Smart Manufacturing

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自动焊接 自动喷涂 自动切板 自动成品功能测试 (Function Test ) 自动外观检查 Inspection 自动ICT 自动烘烤 (Baking) 在线老化系统 Online aging system 自动镭雕 (Laser engraving)

印刷电路板制程

Printed circuit board process

组装、测试、包装

Assembly, testing, packaging

Smart Factory model line

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Ethernet 设备局域网 工业交换机 PLC HMI 伺服 机械手 视觉 条形码枪 PLC HMI PLC HMI 伺服 机械手 视觉 条形码枪 PLC HMI PLC HMI 伺服 机械手 视觉 条形码枪 DIALink DIALink 工业交换机 工业交换机

Ethernet SW

HMI Host 途程信息 T1 / T2 Test Server PLC RFID PLC RFID MES→DIALink (工单信息、机种信息、换线信息) MES/AMS局域网 Ethernet

Equipment Control Communi cation Info

AMS

Alarm Management System

PLM

Product lifecycle management

MMP

Manufacturing Management Platform

Production management

Equipment manageme nt Quality Control Alert management

MES

Quality Control Warehousing system Statistical process control

System Structure of model line

Feeding Insertion Solder Paste Spraying Selective Soldering Soldering Solder Inspection Semi-product Auto Testing ACC Auto Glue Spraying Glue Dispensing Depaneling Auto

Assembly T1 Auto Testing (Specific) In Line Burn-in Appearance AOI Machine Auto Packaging CCD & T2 Inspection (Specific)

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ACC 自动喷胶 喷助 焊膏 台达 焊锡 台达 锡面检查 半成品 自动测试 台达 点胶 T1 自动测试 In line 崩应 CCD/T2 自动测试 台达 自动插件 台达 分板 自动 包装 自动入 板 选焊 自动 组装 ACC 自动喷胶 喷助 焊膏 台达 焊锡 台达 分板 半成品 自动测试 台达 点胶 组装HP/T1 自动测试 DSM 上平车 CCD/T2 自动测试 外观 检查 作业员 作业员 作业员 作业员 作业员 作业员 作业员

34 stations，2015/12：42 people 34 stations，2017/7: 29people Capacity 25K/month FactoryArea：304.5M2

31%

Printed circuit board process: 12 peoples Assembly section：3 Peoples Test segment：6 peoples Packing section：8Peoples 印刷电路板制程：14 人 Printed circuit board process 组装段：8人 Assembly section 测试段：12人 Test segment 包装段：8人 Packing section

Printed circuit board process：2 人 Packing section：2 人 Assembly section：1 人 Test segment：0 人

34 stations 2018/4 : 5 people capacity35K/month Factory area：74.4M2

88% 40% 76%

Model line-Benefit

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Smart Factory Automation

System Structure of Production Line

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Smart Manufacturing & Energy-Saving Solution Implementation

Integrated Smart Manufacturing Solutions

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Mobile Device Monitoring

自動化設備

Quality Control Equipment Management Warehousing

Control Center

Machine Networking Logistics SCADA

Facility Energy-saving Monitoring Energy Management

機器人工作站

MES

Manufacturing Execution System ISA-95 Big Data Analytics Artificial Intelligence (AI)

(Machine Learning / Preventive Diagnosis)

Modeling & Simulation IIoT Cloud-based Platform

Cloud

Factory Facilities

START

END

檢測設備 AGV Transport

Delta Smart Manufacturing Solution

Information Automation Optimization

Robot Workstations Inspection Machines Automated Equipment

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Equipment

Machine Networking / Integrated Communication / Data Filtering

Unified Communication Protocol for Better Equipment Integration on Production Lines

• Data filtering to reduce data

exchange frequency with MES; edge computing to diminish the loading of host system

• Unitizes equipment management

and block control to enhance the flexibility of batch production and equipment utilization

Block Control System DIABCS

…Block control

• n production

lines Block A Block B Block C Block D

Manufacturing Execution System DIAMES

Block management for equipment

Block A Block B Block C Block D Automated Production Line

Block Control System DIABCS

Equipment Equipment Equipment Equipment Equipment

Anomaly

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Automated Warehousing AGV Other Transport Equipment

Automated Material Transport & Warehousing

Supports standard communication protocols: OPC UA / Modbus / EIP / SECS / CCLink…

Optimized Path Planning & Control Material Transport & Warehousing Material Flow Tracking

Material Control System DIAMCS

Order

Material Control System DIAMCS

Manufacturing Execution System DIAMES

Integrated Control of Automated Material Transport / Warehousing

• Optimizes material transport path

planning according to the commands of DIA DIAMES ES

• Enhances material transport

efficiency and achieves real-time production scheduling

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Manufacturing Management Platform DIA DIAMMP MMP

Production Execution

Equipment Utilization Alarm Quality Control

Manufacturing Management Platform DIAMMP

Real-time Production Information Collection & Visualization

• Production management enhancement

with field experience for real application needs  Production progress  Utilization rate analysis  Equipment repair & maintenance  Real-time alarms  Anomaly analysis & history log

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Manufacturing Execution System DIA DIAMES MES

Authori- zation Backup Version Management Task Arrangement ERP Monitoring System

Alarm Management System (AMS) Smart Visualization Platform (SVP)

Auxiliary Management

Preventative Maintenance System (PMS) Real-time Monitoring (RTM) Overall Equipment Efficiency (OEE)

Equipment Engineering System (EES)

Incoming Quality Control (IQC) Statistical Process Control (SPC) Quality Control Management (QCM)

Quality Management System (QMS)

Surface Mount Technology (SMT) Active Flow Control (AFC)

Electronics Assembly Module

Total Control System (TCS) Recipe Management System (RMS)

High-tech Industry Module

Food Processing Module Metal Processing Module

Industry Specific Module

Real-time Dispatch (RTD) Warehouse Management System (WMS)

Field Logistics System (FLS)

WIP Management

Production Scheduling (SCH) On-site Report (PPT) Exception (ABN) Engineering Design (EDC) Equipment Status (EQP) Packaging (PAK) Human Resource (HRM) eSOP (SOP) Label (LBL) Outsourcing (OSC) Cargo / Vehicle (CAR) Material (MTL) Return Merchandise (RMA) Engineering Change (ECN) Tool (TOL)

Manufacturing Execution System DIA DIAMES MES

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Assessment Data Production Data

Manufacturing Execution System DIA DIAMES MES

Production Management Quality Management Equipment Management Warehousing & Logistics

 Material data & BOM creation  Production process

establishment & verification

 Production traceability  WIP status...etc.  Quality inspection  Engineering data collection  SPC analysis  Material inspection ...etc.  Equipment utilization efficiency  Real-time equipment monitoring  Preventive maintenance alarm  Inventory management ...etc.  Warehouse-in/out operation  Storage management  Transport order  Transport path optimization...etc.

Work- station Recipe Production Data Operator Part No. Operation Time Maintenance Info. Test Data

Core of Smart Factory - Digitalized Factory Operation and Workshop / Production Monitoring & Management

• Production SOP for management of labor, equipment, materials, data analysis, workshop, and inspection to avoid errors
• Production traceability to enhance productivity, quality and yield rate

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Statistical Process Control DIA DIASPC SPC

MES / ERP Production / Testing Measurement Devices & Meters Data Key-in / Excel Input

Open Data Interface

Open Webpage System / Complete PDCA Interface

Web Service File RS-232 USB Multiple Input Methods

Measure- ment Control Chart Counting Control Chart

Alarm Management SOP

Alarm Visualization

E-Mails

Personalized Surveillance Platform Quality Control in Real-time

• On-line / off-line SPC

Anomaly Monitoring & Alarm

• Over-regulation / over-limit
• Abnormal trends
• Productivity index below standard

Anomaly Management & Statistics

• Note of over-regulation

description / cause

• Analytics & ranking of over-regulation

description / cause

• OCAP procedure

Root Cause Analysis

• Batch comparison

(production condition / period)

• Overlay comparison
• Regression analysis

Report Sending Scheduling

Production quality monitoring with statistics and control regulations to ensure stable productivity

• Real-time production quality monitoring and off-line quality analysis to provide preventive alarms for

abnormal trends, avoiding possible impacts or damages

• Out of Control Action Plan (OCAP) and root cause analysis to track quality anomaly

and handling, achieving Plan-Do-Check-Act (PDCA) cycle management Quality Anomaly OCAP

Delta Confidential

Eq Equipme ment Contr trol Manageme ment

Preventive Maintenance System DIA DIAPMS PMS

Preventive Maintenance Repair / Maintenance Management Parts Inventory Management

Energy Management System DIA IAEnergie rgie Temperature Controller Communication Module Equipment Data SCADA System DIA IAView Energy Consumption Data Power Meter

Delta Confidential

Smart Visualization Platform DIA DIASVP SVP

Visualization platform for production status and management information in factories, providing solid reference for decision making

• Supports cloud platform for service deployment and maintenance,

and provides regular data update & delivery

• Reports, charts, billboards for flexible visualization through easy settings,

saving time and complicated process for data collection

Delta Confidential

MES Alarms

• Process delay
• Yield below standard
• Continuous fault
• Over control line
• Material shortage
• Equipment anomalies
• Repair / maintenance

notification

• Repair / maintenance
• verdue

Other Alarms

• Factory facility alarms
• Energy management

alarms

Integrates alarms of various system anomalies for easy monitoring and management

• Multiple user authorities for alarm notification delivery to managers of different level;

the alarms will go from lower level to higher level if issues / faults not handled in time

Alarm Management System DIA DIAAMS AMS

Alarm Source

Alarm Management System DIA IAAMS

Alarm Delivery

Management System ERP, MES… Monitoring System Air quality, water quality… Production / Test Equipment Managers / Users

Data Server System Program Server E-Mails Communication APPs Texts Voice Messages

E-Mail Server Wechat Text Message IP PBX

PC Mobile Mobile Mobile / Telephone

Delta Confidential

DIA IAView DIA IAView

Smart Factory

Factory Monitoring & Control Systems

DIA IAView DIA IAEnergie rgie

• HVAC
• Lighting
• Power supply
• Air compressing system
• Bulk gas & special gas
• Chemical supply
• Water supply system
• Workshop
• Waste water treatment

Energy management Real-time monitoring

HVAC Gas Water Fiber Ring Ethernet

HVAC Lighting Power Supply Water Supply System Workshop Waste Water Treatment

Industrial Ethernet Switch PLC PLC

Bulk Gas Special Gas Chemical Supply Air Compressor

Power Meter

Enhances energy-saving efficiency and productivity with visualized management interface for factory managerial level

• Quickly integrates equipment, provides flexible group monitoring, and enhances system backup capabilities
• Rapid response and alarm delivery to improve overall energy-saving efficiency and productivity

Delta Confidential

Smart Factory

Integrated Energy-saving Solution

DIAEn Energie rgie

Industrial Energy Management System (IEMS)

DIAView

SCADA System

AC Motor Drive Power Meter Active Front End Integrated Elevator Drive

Reactor Permanent Magnetic Synchronous Motor

PLC PLC PLC

Energy Management Energy-saving System Energy-saving Equipment

HVAC System

Power Regenerative Unit

Power Regeneration Elevator Energy Saving Solution Critical Energy Consuming Equipment Lighting System

Smart Group Control

Air Compressor

Enables precise control of energy costs through energy analysis, energy consumption planning, energy efficiency improvement, and equipment management

• Energy-savings for equipment, system and management with DIAMES for effective energy management strategies
• Compliant with ISO 50001 with complete energy baseline system to constantly improve energy efficiency

Delta Confidential

Electronic Assembly Solutions

Delta Confidential

Control Center

PLM

轉檔 程式

Factory Management

QR Code Laser Engraving Production start up with RFID Solder Spraying & Printing Automatic Track Shifting & Positioning AGV Dispatch Preventive Warning for Material Shortage Real-time Profile Dynamic Material Receiving Big Data Analysis Digitalization Smart Changeover Intelligent Factory Visualization

After Before

ERP

Manufacturing Execution System

DIAMES

Preventive Maintenance System

DIAPMS

Statistical Process Control

DIASPC

MES for SMT

DIAMES SMT

Block Control System

DIABCS

Manufacturing Management Platform

DIAMMP

DFA

Design for Automation

Big Data Analysis

Smart Factory

Delta Electronic Assembly Solutions

Delta Confidential

Smart solution to prevent the common material errors in SMT process

 Traceability  Real-time material status  Tool management: feeder, stencil, squeegee  Solder paste management  Moisture sensitive device management  Vendor management

• Feeder setup scheduling & version

control, and auto feeder slot instruction

• Uses handheld PDA to verify the

equipment, feeder, and reel data via real-time connection to the MES system, ensuring operation accuracy

Feeding Data Verification to Ensure Accuracy

Feeder Setup Feeder Setup

DIA DIAMES MES

Reel Slot Feeder

Import

DIA DIAMES MES SMT SMT

MES for Surface Mounting Technology (SMT)

Alarm Data Verification Correct Error Code Scannin g

Delta Confidential

1.Reducing Labor Cost ( Operation and Maintenance) 2.Reducing Human error. 3.Increasing Productivity & Quality. 4.Innovation System.

Kasemson Kreuatorn Regional Senior Manager Email: Kasemson.Kreua@deltaww.com Mobile: 0967826615

Benefit Analysis and Market Prospect

88

• Smarter. Greener. Together.