History 1923 Sam Kinsbursky established an independent scrap - - PowerPoint PPT Presentation
History 1923 Sam Kinsbursky established an independent scrap - - PowerPoint PPT Presentation
History 1923 Sam Kinsbursky established an independent scrap collection business in Los Angeles using a horse and wagon. 1929 the business begins collecting scrap in a motorized vehicle. 1957 Kinsbursky Brothers is incorporated in East
- 1977 Business relocated to Anaheim where it remains today.
- 1989 Kinsbursky Brothers becomes the first and only permitted
battery recycling facility in California.
- Today the Kinsbursky family is still actively involved in the day to
day operations and guiding the next generation towards the future.
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- 1923 Sam Kinsbursky established an independent scrap collection
business in Los Angeles using a horse and wagon.
- 1929 the business begins collecting scrap in a motorized vehicle.
- 1957 Kinsbursky Brothers is incorporated in East Los Angeles on a
30,000 ft2 facility.
History
In 2010 KBI installed a solar array. The panels provide clean energy for all of the recycling
- perations.
Anaheim, CA
- Part B Permitted TSDF
- 4.7 acres
- Permitted capacity 12 M pounds of
batteries per month. Specializing in industrial application large format lead acid batteries
- Accepts and manages all battery
chemistries
- Consolidates EV/HEV batteries for affiliate
companies
- Shared corporate headquarters for KBI
and Retriev Technologies
- Provides administrative, legal, and
business support
DBA KBT, located in Brea, CA. Provides battery centric services to OEM’s, including logistic support, battery remanufacturing, new battery warehousing and distribution. Advanced Charger Technologies. Manufacturer of high frequency fast chargers for the motive market. Affiliated companies
A technology oriented company merging new ideas and resources to reimagine the landscape of advanced battery recycling
1993 Retriev developed the 1st commercial facility to recycle primary lithium
- batteries. This hydrometallurgical
process converts lithium metal to lithium carbonate. 1995 Purchased 65 million pounds of lithium hydroxide monohydrate from the US Department of Energy. Established Ohio operations. 1997 Awarded $10 million contract by US Navy to recycle 5000 Minuteman Extended Survival Power Batteries (MESP). Most powerful battery every made. Project completed in 2002.
History
2002 Launched Li-Ion battery recycling in Trail, BC. 2005 Began Lead Acid Battery Recycling in Ohio. 2006 Established BDAT system for cadmium containing batteries (NiCad). 2009 Received $9.5 Million DOE grant to build dedicated facility for end of life hybrid and EV batteries.
History
- MOE permitted lithium recycling facility for
all lithium battery chemistries:
- Primary (non rechargeable)
- Secondary (lithium ion)
- Annual volume: 4 million pounds
- 36,000 Sq. Ft. warehouse on 11 acres
- 30 employees
- Patented process for lithium recovery
- Produces:
- Lithium Carbonate
- Cobalt containing products
- Other metal streams
(i.e. copper, aluminum, stainless steel)
Trail, BC
OVER 37 MILLION POUNDS OF LITHIUM BATTERIES RECYCLED TO DATE!
Industries Served
Oil & Gas / Pipelines
- Primary lithium batteries power down-hole tools
Manufacturers
- Primary and Rechargeable
Automotive/OEMs
- Provide recoverability studies on HEV and EV
battery packs
- Database of over 100 different vehicle packs
- Web based cameras for witnessed destruction
Military
- Provide services for all branches of US armed
services, and Canadian DND
Lithium Ion Batteries
- Part B permitted battery recycling operation since 2005
- Recycles multiple battery chemistries:
- Lead acid
- Nickel cadmium
- Nickel metal hydride
- Alkaline (household batteries)
- Recycles 50 million lbs annually
- 180,000 Sq. Ft., 36 acres.
- Produces:
- Lead
- Ferro nickel
- Cadmium
- Zinc
- Manganese
Lancaster, Ohio
Home of the BGB!
True Alkaline Battery Recycling!
- Alkaline process in full production – April 2015
- Retriev’s patented technology provides a manganese dioxide raw material to Energizer
- Zinc, steel and non ferrous metals are also recovered for recycling
- Achieves a recycle efficiency >90%
- Energizer’s goal is to increase the recycled manganese content in ECO advanced batteries from 4% to 40%
- Initial Li Ion recycling line
commissioning June 2015 expanding the Trail BC process
- 20,000 lbs./day capacity
- Recycles manufacturing scrap, large
format modules, packs, cells and consumer batteries
- Patented cathode and anode recovery
technology
HEV – EV Database Overview
Battery Pack Disassembly and Reporting
- Complete battery pack recovery and disassembly
reports are completed for our OEM clients
- Over 100 reports have been provided our clients to
date
- Batteries disassembled to cell level
- Cathode Analysis
- Anode Analysis
- Recyclability review
- Photographic and detailed guide for disassembly is
generated
HEV – EV Database
- Launched Spring 2014 (Internal)
- Web Based
- Technical Information:
- Packs – Modules – Cells
- Pricing Information:
- Costs – Metal Market Info
- KBI Established battery technology center in
2015
- Hybrid battery remanufacturing supporting
OEM hybrid vehicle producers
- Tier 1 Toyota supplier for remanufactured
NiMH batteries
- Provides new battery product storage,
inventory management, and direct to dealer distribution
- Provide logistics support related to battery
transportation and direct from dealer battery recoveries
- Contract field services for recovery of
damaged or nonresponsive large format electric vehicle batteries
- Service the U.S., Puerto Rico, Canada and
Mexico
Brea, California
Planned expansion
- Planned increase to 27 diagnostic
cabinets utilizing mechanical automated probe system for connection
- Each Cabinet to be self contained
utilizing programmable power supplies
- 27 cabinets provides theoretical
maximum capacity of 61 batteries on charge
- Probe system to be utilized for OCV /
ACIR gate check
- Expansion of chiller for circuitry
temperature control
Planned expansion
- .
Moving beyond Recycling
- KBT continues to develop additional battery
pack testing and repair capabilities
- Module replacements
- Seeking lower costs solutions for end of life
management through the re-purposing of eligible batteries
- Working with OEM battery producers and
automotive clients
- Energy storage and stationary systems
- Researching integration of telemetric
battery management systems
- Research to integrate energy storage
systems at OEM customer locations including
- Dealers
- Manufacturing facilities
We want to provide our clients the opportunity to give their batteries a second life and the ability to use these systems in their own operations.
Additional services
- Customer access to portal system provides instant
information and status of batteries
- Battery removal and vehicle destruction services
- Certificates of destruction / recycling
- Regulatory Assistance
- Estimate a 10 year battery life in vehicle
- Does not include second life applications
- Lithium ion batteries not to be available for
recycling until after 2020 (Predicated on secondary applications and other market conditions)
Future and Challenges in Electric/Hybrid Vehicles
The Future
Opportunities
- Market growth --- Lithium ion
- Produce value-added products through upcycling:
- battery - cathode precursors
- recovery of carbon
- recovery of plastics
- remanufacturing and reuse markets
Challenges
- Balance between recycling costs and recoveries
- commodity price sensitivity
- pack disassembly variability
- uncertainty of raw material supply
- Lack of harmonized chemistries and form factors
- Ever changing landscape --- technical, market,
regulatory