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History 1923 Sam Kinsbursky established an independent scrap - PowerPoint PPT Presentation

History 1923 Sam Kinsbursky established an independent scrap collection business in Los Angeles using a horse and wagon. 1929 the business begins collecting scrap in a motorized vehicle. 1957 Kinsbursky Brothers is incorporated in East


  1. History  1923 Sam Kinsbursky established an independent scrap collection business in Los Angeles using a horse and wagon.  1929 the business begins collecting scrap in a motorized vehicle.  1957 Kinsbursky Brothers is incorporated in East Los Angeles on a 30,000 ft 2 facility.  1977 Business relocated to Anaheim where it remains today.  1989 Kinsbursky Brothers becomes the first and only permitted battery recycling facility in California.  Today the Kinsbursky family is still actively involved in the day to day operations and guiding the next generation towards the future. 2

  2. In 2010 KBI installed a solar array. The panels provide clean energy for all of the recycling operations.

  3. Anaheim, CA  Part B Permitted TSDF  4.7 acres  Permitted capacity 12 M pounds of batteries per month. Specializing in industrial application large format lead acid batteries  Accepts and manages all battery chemistries  Consolidates EV/HEV batteries for affiliate companies  Shared corporate headquarters for KBI and Retriev Technologies  Provides administrative, legal, and business support

  4. Affiliated companies Advanced Charger Technologies. DBA KBT, located in Brea, CA. Manufacturer of high frequency fast Provides battery centric services to chargers for the motive market. OEM’s, including logistic support, battery remanufacturing, new battery warehousing and distribution.

  5. A technology oriented company merging new ideas and resources to reimagine the landscape of advanced battery recycling

  6. History 1993 1995 1997 Retriev developed the 1 st commercial Purchased 65 million pounds of Awarded $10 million contract by US facility to recycle primary lithium lithium hydroxide monohydrate from Navy to recycle 5000 Minuteman batteries. This hydrometallurgical the US Department of Energy. Extended Survival Power Batteries process converts lithium metal to (MESP). Established Ohio operations. lithium carbonate. Most powerful battery every made. Project completed in 2002.

  7. History 2002 2005 2006 2009 Launched Li-Ion battery Began Lead Acid Battery Established BDAT system Received $9.5 Million DOE recycling in Trail, BC. Recycling in Ohio. for cadmium containing grant to build dedicated batteries (NiCad). facility for end of life hybrid and EV batteries.

  8. Trail, BC  MOE permitted lithium recycling facility for all lithium battery chemistries:  Primary (non rechargeable)  Secondary (lithium ion)  Annual volume: 4 million pounds  36,000 Sq. Ft. warehouse on 11 acres  30 employees  Patented process for lithium recovery  Produces:  Lithium Carbonate  Cobalt containing products  Other metal streams (i.e. copper, aluminum, stainless steel) OVER 37 MILLION POUNDS OF LITHIUM BATTERIES RECYCLED TO DATE!

  9. Industries Served Oil & Gas / Pipelines  Primary lithium batteries power down-hole tools Manufacturers  Primary and Rechargeable Automotive/OEMs  Provide recoverability studies on HEV and EV battery packs  Database of over 100 different vehicle packs  Web based cameras for witnessed destruction Military  Provide services for all branches of US armed services, and Canadian DND

  10. Lithium Ion Batteries

  11. Lancaster, Ohio  Part B permitted battery recycling operation since 2005  Recycles multiple battery chemistries:  Lead acid  Nickel cadmium  Nickel metal hydride  Alkaline (household batteries)  Recycles 50 million lbs annually  180,000 Sq. Ft., 36 acres.  Produces:  Lead  Ferro nickel  Cadmium  Zinc Home of the BGB!  Manganese

  12. True Alkaline Battery Recycling! • Alkaline process in full production – April 2015 • Retriev’s patented technology provides a manganese dioxide raw material to Energizer • Zinc, steel and non ferrous metals are also recovered for recycling • Achieves a recycle efficiency >90% • Energizer’s goal is to increase the recycled manganese content in ECO advanced batteries from 4% to 40%

  13. • Initial Li Ion recycling line commissioning June 2015 expanding the Trail BC process • 20,000 lbs./day capacity • Recycles manufacturing scrap, large format modules, packs, cells and consumer batteries • Patented cathode and anode recovery technology

  14. HEV – EV Database Overview

  15. Battery Pack Disassembly and Reporting • Complete battery pack recovery and disassembly reports are completed for our OEM clients • Over 100 reports have been provided our clients to date • Batteries disassembled to cell level • Cathode Analysis • Anode Analysis • Recyclability review • Photographic and detailed guide for disassembly is generated

  16. HEV – EV Database  Launched Spring 2014 (Internal)  Web Based  Technical Information:  Packs – Modules – Cells  Pricing Information:  Costs – Metal Market Info

  17. Brea, California  KBI Established battery technology center in 2015  Hybrid battery remanufacturing supporting OEM hybrid vehicle producers  Tier 1 Toyota supplier for remanufactured NiMH batteries  Provides new battery product storage, inventory management, and direct to dealer distribution  Provide logistics support related to battery transportation and direct from dealer battery recoveries  Contract field services for recovery of damaged or nonresponsive large format electric vehicle batteries  Service the U.S., Puerto Rico, Canada and Mexico

  18. Planned expansion Planned expansion  Planned increase to 27 diagnostic cabinets utilizing mechanical automated probe system for connection  Each Cabinet to be self contained utilizing programmable power supplies  27 cabinets provides theoretical maximum capacity of 61 batteries on charge  Probe system to be utilized for OCV / ACIR gate check  Expansion of chiller for circuitry temperature control

  19. Moving beyond Recycling • .  KBT continues to develop additional battery pack testing and repair capabilities  Module replacements  Seeking lower costs solutions for end of life management through the re-purposing of eligible batteries  Working with OEM battery producers and automotive clients  Energy storage and stationary systems  Researching integration of telemetric battery management systems  Research to integrate energy storage systems at OEM customer locations including  Dealers  Manufacturing facilities We want to provide our clients the opportunity to give their batteries a second life and the ability to use these systems in their own operations.

  20. Additional services  Customer access to portal system provides instant information and status of batteries  Battery removal and vehicle destruction services  Certificates of destruction / recycling  Regulatory Assistance

  21. Future and Challenges in Electric/Hybrid Vehicles  Estimate a 10 year battery life in vehicle  Does not include second life applications  Lithium ion batteries not to be available for recycling until after 2020 (Predicated on secondary applications and other market conditions)

  22. The Future Opportunities Challenges  Market growth --- Lithium ion  Balance between recycling costs and recoveries  commodity price sensitivity  Produce value-added products through upcycling:  pack disassembly variability  battery - cathode precursors  uncertainty of raw material supply  recovery of carbon  recovery of plastics  Lack of harmonized chemistries and form factors  remanufacturing and reuse markets  Ever changing landscape --- technical, market, regulatory

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