www.HGH.fr About HGH Systemes Infrarouges About HGH More than 32 - - PowerPoint PPT Presentation

www.HGH.fr

Saving Energy…

About HGH Systemes Infrarouges

• About HGH
• More than 32 years old – specialized in infrared products
• Headquartered at IGNY, France; presence with offices in India, China,

US & Singapore with partners spread globally

• More than 1000 thermography products installed which run 24/7
• Installations in more than 55 countries for all products
• Main Three lines of businesses
• Thermography for Industrial applications
• Test & Measurement for Defence & Space applications
• Infrared Surveillance for borders & strategic operations

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www.HGH.fr

Energy Saving Monitoring systems

Saving Energy…

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The KilnShell

Length : 60m Diamater : 12m Speed : 5rpm KilnShell average temperature : 400°C KILN SHELL MONITORING WITH ENERGY LOSS CALCULATION

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Energy LOSS…

The KilnShell

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The KilnShell

For efficient energy monitoring, you need :

• High spatial « resolution »
• High temperature « resolution »
• Have a coating thickness evaluation
• Have a brick thickness evaluation

For these specs HGH KilnScan has the highest of the market!

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Temperature on the Kiln shell

Energy Lost Production Lost

400°C 𝟐, 𝟓 𝐲 𝟐𝟏𝟘 Kcal/h 1790Kg of clinker/h 300°C 𝟐 𝐲 𝟐𝟏𝟘 Kcal/h 1300Kg of clinker/h 20°C 0 Kcal/h 0Kg

1 cal = 1.1163 x 10−6 𝑙𝑋ℎ Fuel = 10 kWh/L Energy Lost : 1,61x𝟐𝟏𝟒 𝒍𝑿𝒊 for a KilnShell at 400°C Fuel lost = 1,61x𝟐𝟏𝟑 𝑴 every hour!

MONEY LOST : 161 x price of your energy!! Every hour!

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The KilnShell

Solution for keeping heat inside the kiln:

• Increase (but not to much) the thickness of the

coating

• Know with very high accuracy the thickness of the

bricks

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BURNER MONITORING - Pyroscan Architecture

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Software Main Window

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• Visualization inside the kiln
• Temperature measurement monitoring

Temperature of the selected point Temperature of the selected area

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All-in-one solution for Vertical & Rotary Kilns

State-of-art Machine Vision Technology :

• 1.2 Mega Pixels Gigabyte Ethernet (GigE) camera
• High Dynamic Range (HDR) (> 120dB) thermal images

(temperature measurement over 700°C – 1800 °C range) Innovative software with Flame Monitoring Analysis

• HDR calibrated thermal image display (dynamic range >120dB /

extended temperature range : 700°C – 1800°C)

• Flame Shape Monitoring with Analysis Profiles & Alarms mgmt
• Anti-dust image processing filter

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What is HDR thermal images ?

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Comparaison with a classical camera inside the same kiln HDR (16 bits) thermal Image by HGH Pyroscan camera Zoom in the image

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Innovative flame shape analysis lines (1/2)

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Innovative flame shape analysis lines

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Time

USER DEFINED FLAME DIMENSIONS

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The flame

Length of the flame Diameter of the flame Power of the flame in Gcal/h

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The flame

Tair = 15°C

Temperature

• f the flame

(°C)

Exceed of air (%)

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The flame

Tair = 15°C

Temperature

• f the flame

(°C)

Exceed of air (%)

10% of exceed of air = -100°C for the temperature

• f the flame

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The Installation

You need :

• A visible camera for shape monitoring
• Pyrometric camera for thermal monitoring

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Example of installation

Thank you!

AMBAREESH DIXIT HGH SYSTEMES INFRAROUGES Contact: +91 98450 16171 / ambareesh.dixit@hgh.fr